( ABIL) Shenzhen Yongyin Technology Co Ltdja.ab-industry.es/uploads/201611845/PDF/2.pdf · PPAP/...
Transcript of ( ABIL) Shenzhen Yongyin Technology Co Ltdja.ab-industry.es/uploads/201611845/PDF/2.pdf · PPAP/...
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Welcome to
Asia Billion Industry Co Limited( ABIL)
Shenzhen Yongyin Technology Co Ltd(YY)
Welcome to
Asia Billion Industry Co Limited( ABIL)
Shenzhen Yongyin Technology Co Ltd(YY)
2017Presentation
2017Presentation
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Asia Billion Industry Co . Limited
www.ab-industry.net
www.ab-industry.com
Your Reliable Best Solution Partner And Manufacturer For Plastic molding
& Tooling Project from Concept to Mass Production
ISO 9001 certifed
TS 16949 compliance
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About us
Asia Billion Industry Co.,Limited (ABIL) is a Hong Kong registered company. We are a professional manufacturer of plastic/ rubber injection mold , injection molding part and precise metal part machining.
Our manufacturer facility are local at South China. Our modern mold facility are more than 12000 square feet with latest equipments included High Speed CNC Machines , Wire Cut Machines, EDM Machines, Drilling machines, Milling machines and advanced test equipments. Our injection molding plant facility are around 10000 square feet equipped Japan imported injection machines
Quality assurance, cost-efficiency , short lead time and professional excellent service help us to found our reputation and leading position in our industry.
We are aimed at to be the best plastic and mold project solution company in Asia Industry all the time.
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VISION, MISSION, VALUESVISION
To become one of the most important injection
toolmakers in the world, through establishing long-term
partnerships based on integrity and
ethical business practices
MISSION
The mission is to offer the best full-service of innovative
solutions to customers with a fair price.
VALUES
Smart Lean Manufacturing• Improvement • Innovation
Teamwork • Integrity • Total Customer Satisfaction
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CORPORATE Society Responsibilities
SOCIAL We strive to strengthen and emphasis on creating opportunities for people's Healthy & happy life
EMPLOYEE We practise the policies of equal opportunity employment and make employee well-live, satisfaction and take home value ourmajor concerns.
ENVIRONMENTAL We are guided by principles of acting responsibly in all areas of our operations. We are committed to conservation, preservation and recycling.
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Mould and Tooling
We provide the below design and manufacturer services :
Plastic injection mold
Rubber Injection mold
Precise Mold
Large Mold
Prototype
Plastic component project design & Mold design
CNC Machining / Turning / Grinding / EDM and gun drilling.
Service all the Industries at : Automotive, Medical , Electric, Electronic , Home-appliance,
Furniture. Toy, Construction, Heavy Industry
Defense
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General Capabilities : New production design & development; Prototype , Mold design engineering, Injection molded components, Custom precision mold, 2K mold , Multicavities mold , OEM Labeling Produce or Subcontract, Overmold , Insert mold
Company Certified : ISO9001 ISO/TS 16949 compliant
Mold manufacture size: Min : 180 x 180 x 120 mm Max: 1500 x 1500 x 1200 mm
Molding part size: Min : 0.1 g Max: 2000 g
Tooling tolerance: Min: +/- 0.005 mm
Molding part Tolerance: Min: +/- 0.05 mm Major Critical +/- 0.02mm available for few
Mold Standrad: DME Hasco LKM Misumi
No of Cavities: Min: 1 cavity Max: 64 cavities
Mold shotlife: From 1000 to 1 000 0000 shots
Molding Volume Per Month : 1 000 000 pcs
PPAP/ CPK/ PFMEA/ Control Plan/ SPC Production Control capacity available
Our Capacity
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Engineering
Part Design & DFM(design for manufacturing)
Tool Full CAD drawings Design ( 2D & 3D )
Mold flow Analysis
Technical Project management
DFM
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CAD / CAM Systems
Primary CAD Systems;
Pro Engineer
Solidworks
Unigraphics
Master Cam
Catia V5 supported
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Mold flow
Mold flow Plastics Insight
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Complex Gating solution Mold Flow analysis
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Outline - Project Control
Quotation stage –
Project Feasibility Analysis and Report
Part issue analysis and make report to customer
Cost analysis
Quotation to customer
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Outline - Project Control
Receipt of order
Confirm feasibility and cost analysis
Preliminary planning for capacity
Tool design and customer approval
Raise timing plan and worksheets
Confirm capacity plan
BOM to Purchasing department
Hand over to shop floor control
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Shop Floor Control
Responsibility of Project Engineers
Each section receives work schedule
Daily monitoring of planned VS actual
Any discrepancy reported to factory manager to take immediatelly action
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Production
No project is too small or too large . We are able to produce all sizes of molding plastic part from 0.5 grams to 2 kilograms.
We process a variety plastic and rubber materials as Below :
ABS PCPC/ABS POMASA PMMA PBT Nylon 6/66/46PVC PPHIPS PEITPU TPETPR. Engineering Plastics
Fire Retardant (FR), Ultraviolet resistent (UV) and Glass fiber (GF) materials are available according to the detail requests.
UL,ROHS, SGS & MSDS certification are also available.
Surface treatment and painting are available too .
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Molding
Our injection molding plant facility are around 10000 square feets equipped 13 sets China & Japan imported injection machines, Included 2 sets vertical Molding Machine
Molding Machine
Haitian 50 to 120 tons
6 sets
Molding Machine
Japan Mitsubishi.
Toshia. SEDUZ
80 tons- 300 tons
4 sets
Vertical Injection Machine
China 50 tons 3 sets
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Project Management & Quality Assurance
Each of our projects has a experienced project engineer to follow all the steps and technical issues in our innovational characteristic project manage files and methods. All of them are led by the Technical Manager and Director So all the issues can be solved in the right way in time .
Quality is first priority at ABIL what is the life of development power of our enterprise. All the tooling and parts are tested by a series imported test machines included CMM, Hardness, Projector and other necessary test. There will be a test report each time for us to control the quality and show our customer. We will have a Mold Flow Analyse for the complex part before the mold design to guide us find a better design way to avoid the potential faults.
We are follow the ISO certification guidelines and have a very strictly control of the tooling standards. CPK & DPPM are available in our production if necessary. Customer ‘s quality satisfaction and success is our goal of all our QC team members . All the molds and final production are strictly based on the dimension tolerance and surface appearance criteria.
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Quality Assurance
Equipment:
CMM ( 400 x 600 )
Projector ( 2 sets)
Microscope
Hardness tester
Various hand held equipment
Planned maintenance programme for all machines and measurement equipment
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Quality Assurance
Dimensional measurement report on parts( FAI, CPK)
Apperance features full inspection
IQC, IPQC, QA continual inspection and checking
Material COA,SGS, UL , MSDS report
PPAP Submission
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ISO Certification
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Project Management and QC equipmentAPQP PPAP
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PFMEA (Process Failure Mode and Effects Analysis)
Control Plan
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CPKCapability Process Index
G R & R( Gauge Repeatability & Reproducibility
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Equipment name Manufacturer Size Quantity Remark
CNC Pollex FRC-640 5 12000 R.P.M
EDM JOEMARS JM322 3 300*200*160
EDM Chuanshiji ZNC430 3 450*350*300
Milling machine KENT 3H/5H 5
Grinding Machine KENT KGS-618 4
Lathe Shenyang machine CA6136 1
Drill Machine China 1
Projector China ZFSV4030 2
CMM Taiwan WEAR TH 4060 1 400 X 600
Equipment List
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Equipment Name Manufacturer Size Quantity Remark
Molding Machine Haitian 50 to 120 tons 6 sets
Molding Machine Japan Mitsubishi. Toshiba. ,SEDUZ
80 tons- 300 tons 4 sets
Vertical Injection Machine
China 45 tons 3 sets
Mold Temperature Controller
China 3 sets
Constant Temperature and humidity test
chamber
China Lin Pu 1 sets
Plastic drier China Jiaxin 2 sets
Ultrasonic welding machine
China 1 sets
Air ventilation climatic test chamber
China Lin Pu 2 sets
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Equipment
6 sets EDM
8 sets Milling Machine
5 sets grinding Machine
6 sets CNC
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Mold and Production Gallery
Automotive
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Automotive
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Automotive
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Engineering Part
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Electronics & Medical Part
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Electronics & Medical Part
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High Precision Parts
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2 shot or Over mold parts
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Complex & Multi-cavity Mold
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Metal Precise Machined Components
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CNC machining profile , please see CNC machining plant BU profile
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Delivery
Pre-Delivery tool checklist and record
Key electrodes (where agreed)
3D CAD tooling files
2D tool drawings
Steel certification
Hardening certification
Process setting sheet
Customized package
All the un-specified necessary documents
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Contact Hong Kong Address: Asia Billion Industry Co.,Limited ( Register No: 1367250).
ADD: 11/F.,FRONT BLOCK,HANG LOK BUILDING,130 WING LOK ST.,SHEUNG WAN, Hong KongTel: 00852-81324111 Fax: 00852-81690207
Shenzhen Address:
Asia Billion Industry Co.,Limited Shenzhen Yongyin Technology Co Ltd
ADD: Building 9 , Wantou Industrial Park, Hongxing Village,SongGang Town, Shenzhen City, China 518105
E-mail: [email protected]
Main Contact person:
Sales Director : Mr Jeson Chen e-mail: [email protected] Mobile: 0086-134 8063 8827
Technical Director : Mr Steven Yuan e-mail: [email protected] Mobile:0086-136 1296 0384
Tel: 0086-755-2734 2695 (755) 3386 0380
Fax: 0086-755-29973616 (755) 3386 0381 41
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Why Choose us ?
1) Specialized at many difference requirements . We will give each project a detail solution with interplay communication with customer before designing and fabrication. No project is too small or too big for us. we see each project as our new starting
2) Excellent customer service , Honest, Reputation, Communication , Lead time and Quality assurance
3) Preferred balance-point option between the cost and quality assurance
4) Well trained employees with smooth English and good trouble shooting ability
5) Well known for production design,tooling project development and mechanical testing
6) We can do more than what you expect. we consider the works from customer as our future and value.
7) PPAP/ SPC /CPK /KPI documents management ability
8) Advanced supply chain VMI/JIT system with our customer ability
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We look forward to becoming your supplier of choice and partner
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