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Issue
no.02
Form No:-WF/PIT/06
Shop:Material preparation
Product Code:-03 Shop Code:-03.01
Tasks code
(level-5)
Labor
cost/unit
Machine
cost/unit
Material
cost/unit
1 03.01.01.01
Cutting procedure on 16mm thickness 03.01.01.01.01 King Pin Plate 1500x1130x16 1
2 03.01.01.02
Cutting procedure on 12mm thickness 03.01.01.01.02 Bottom Reinforcement 2950x230x12 2
3 03.01.01.03
Cutting procedure on 10mm thickness 03.01.01.01.03 Web plate 12390x420x10
2
4
03.01.01.04
Cutting procedure on 8
mm thickness 03.01.01.01.04 Landing Plate 370x370x8 2
503.01.01.05
Cutting procedure on 6mm thickness 03.01.01.01.05
Cover Plate (Water
drainge) 1130x848x6 1
Work Break Down structure
Task description
Page: o
mSFN x!NÄST¶ÃL x!n©!N¶NG `.yt.yG.k#ÆNÃ
Station Code:-03.01.01
S/no S
u b - O p e n .
c o d e - ( l e v e l - 4 )
Sub-Open. name
Product Name:-Dry cargo Semi-trailer
Cost Element( in Birr/hrs)
Document No.
Mesfin Industrial Engineering PLC MIE-QMS –WP-14-10
Produ. cost
% of compl
per station
shop
Title of document:Procedure for Process planning
Station: Pantograph Machine
Item dimension
(LxWxT)
Qty/unit
(in pcs)
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ssue
no.02
Shop:Material preparation
Product Code:-03 Shop Code:-03.01
Tasks code
(level-5)
Labor
cost/unit
Machine
cost/unit
Material
cost/unit
1 03.01.02.01 03.01.01.02.01 King Pin Plate 1500x1130x16 1
2 03.01.02.02 03.01.01.02.02 Bottom Reinforcement 2950x230x12 2
3 03.01.02.03 03.01.01.02.03 Web plate 12390x420x10 2
4 03.01.02.04 03.01.01.02.04 Landing Plate 370x370x8 2
5 03.01.02.05 03.01.01.02.05
Cover Plate (Water
drainge) 1130x848x6 1
Recificaion &Grinding
Item dimension
(LxWxT)
Qty/unit
(in pcs)S/no S u
b - O p e n .
c o
d e - ( l e v e l - 4 )
Task description
Document No.
Mesfin Industrial Engineering PLC MIE-QMS –WP-14-1
Page:
Work Breake Down Structure Form No:-WF/PIT/060
Station: Rectification & GrindingProduct Name:-Dry cargo Semi-trailer
Station Code:-03.01.02
mSFN x!NÄST¶ÃL x!n©!N¶NG ̀ .yt.yG.k#ÆNÃ
Title of document:Procedure for Process planning
% of
completio
per statio
shop
Cost Element( in Birr/hrs)
Production
costSub-Open. Name
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ssue
no.02
Shop:Material preparation
Product Code:-03 Shop Code:-03.01
Tasks code
(level-5)
Labor
cost/unit
Machine
cost/unit
Material
cost/unit
1 03.01.03.01.01Connecting plate-1 (Reserve
Wheel carrier) 100x60x10
2 03.01.03.01.02 Connecting Bracket 714x319x10
3 03.01.03.01.03 Rinfortcement plate-3 264x110x10
4 03.01.03.02.01 Vertical Reinforcement 415x110x8
5 03.01.03.02.02 Pocket 220x150x8
6 03.01.03.02.03 Pocket Cover 150x150x8
7 03.01.03.02.04 Reinforcement Plate 98x82x88 03.01.03.02.05 Cover plate 320x270x8
9 03.01.03.02.06 Triangular winch Support Plate 75x75x8
10 03.01.03.02.07
Rectangu ar winc support
Plate 110x88x8
11 03.01.03.02.08 Gusset plate ar rear of rear axle 220x250x8
12 03.01.03.02.09
Gusset plate ar front of rear
axle 480x158x8
13 03.01.03.02.10 Side plate for side board 800x45x8
14 03.01.03.02.11 Upper side board Protector 180x64x8
15 03.01.03.02.12 Lower side board Protector 200x45x8
16 03.01.03.02.13 Upper rear board Protector 200x64x817 03.01.03.02.14 Lower rear board Protector 200x45x8
18 03.01.03.02.15 Reinforcement plate-2 110x96x8
19 03.01.03.02.15
Connecting plate (Reserve
water tanker) 100x100x8
S/no
03.01.03.01Cutting Procedure
on 10 mm thickness
03.01.03.02Cutting Procedureon 8 mm thickness
Station Code:-03.01.03
S u b - O p e n .
c o d e - ( l e v e l -
4 ) Sub-Open. name Task description
Item dimension
(LxWxT)
Qty/unit
(in pcs)
Cost Element( in Birr/hrs)
Production
cost
% of
completion
per station/
shop
Product Name:-Dry cargo Semi-trailer
mSFN x!NÄST¶ÃL x!n©!N¶NG `.yt.yG.k#ÆNà Document No.
Mes in Industrial En ineerin PLC MIE-QMS –WP-14-10
Title of document:Procedure for Process planning Page: of
Work Breake Down Structure Form No:-WF/PIT/060
Station: Big Shearing Machine
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no.02
Shop:Material preparation
Product Code:-03 Shop Code:-03.01
Tasks code
(level-5)Labor
cost/unitMachinecost/unit
Materialcost/unit
20 03.01.03.04.01 Item-7 388x50x6 2
21 03.01.03.04.02 Connecting U-channel-1 1402x246x6 1
22 03.01.03.04.03 Connecting U-channel-2 668x136x6 2
23 03.01.03.04.04 Connecting U-channel-3 458x136x6 2
24 03.01.03.04.05 Connecting U-channel-4 886x246x6 1
25 03.01.03.04.06 Vertical Support plate 202x135x6 4
26 03.01.03.04.07 Reinforcement plate-4 224x60x6 4
27 03.01.03.04.08 Reinforcement plate-1 200x200x6 2
28 03.01.03.04.09
Landing gear support foot
plate 540x200x6 4
29 03.01.03.04.10 Top cover plate 219x205x6 2
30 03.01.03.04.11 Triangular reinforcement 162x94x6 4
S/no
03.01.03.04Cutting Procedureon 6 mm thickness
Station Code:-03.01.03
S u b - O p e n .
c o d e
- ( l e v e l - 4 )
Sub-Open. name Task descriptionItem dimension
(LxWxT)Qty/unit(in pcs)
Cost Element( in Birr/hrs)
Productioncost
% of
completion
per station/shop
mSFN x!NÄST¶ÃL x!n©!N¶NG `.yt.yG.k#ÆNà Document No.
Product Name:-Dry cargo Semi-trailer
Mesfin Industrial Engineering PLC MIE-QMS –WP-14-10
Title of document:Procedure for Process planning Page: o
Work Breake Down Structure Form No:-WF/PIT/060
Station: Big Shearing Machine
7/28/2019 WBS for Dry Cargo Semi-trailer (22)
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no.02
Shop:Material preparation
Product Code:-03 Shop Code:-03.01
Tasks code
(level-5)
Labor
cost/unit
Machine
cost/unit
Material
cost/unit
31 03.01.03.05.01 External cross member at front 779x260x5 10
32 03.01.03.05.02 External cross member at rear 779x300x5 28
33 03.01.03.05.03Reinforcement at corner of
platform 265x123x5 8
34 03.01.03.05.04 Front Stand 1200x345x5 2
35 03.01.03.05.05 Central stand 800x294x5 8
36 03.01.03.05.06 Rear stand 800x345x5 2
37 03.01.03.05.07 Side plate for rear board 800x85x5 2
38 03.01.03.05.08Connecting plate-2 (Reserve wheel
carrier) 100x60x5 2
39 03.01.03.05.09Triangular reinforcement plate
(Reserve wheel carrier) 250x100x5 3
40 03.01.03.05.10 Side plate of front board 1400x85x 5. . . . Column Insert x x
42 03.01.03.05.12 Support (Rear Fender) 124.5x50x5 2
Document No.
Mesfin Industrial Engineering PLC MIE-QMS –WP-14-
Title of document:Procedure for Process planning Page:
01.01.03.05Cutting Procedureon 5 mm thickness
mSFN x!NÄST¶ÃL x!n©!N¶NG `.yt.yG.k#ÆNÃ
Station: Big Shearing Machine
Station Code:-03.01.03
Work Breake Down Structure Form No:-WF/PIT/060
Product Name:-Dry cargo Semi-trailer
S/no
Cost Element( in Birr/hrs)
Sub -Total
Task description
Qty/unit
(in pcs) S u b - O p e n .
c o d e - ( l e v e l - 4 )
Sub-Open. name
Item dimension
(LxWxT)
Production
cost
% of
complet
per stati
shop
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ssue
no.02
Shop:Material preparation
Product Code:-03 Shop Code:-03.01
Tasks code
(level-5)
Labor
cost/unit
Machine
cost/unit
Material
cost/unit
1 03.01.04.01.01 Front beam 2470x332x4 1
2 03.01.04.01.02 Side Beam 2476x325x4 10
3 03.01.04.01.03 Rear Beam 2470x332x4 1
4 03.01.04.01.04 Internal cross member small 886x304x4 3
5 03.01.04.01.05 Internal cross member big 886x404x4 7
6 03.01.04.01.06
Internal cross member
reinforcement 886x404x4 4
7 03.01.04.01.07 Side Omega 12275x216x4 2
8 03.01.04.01.08 Central Omega 10546x216x4 1
9 03.01.04.01.09 Front Stand seal 1200x120x4 2
10 03.01.04.01.10 Front stand Cover plate 150x50x4 2
11 03.01.04.01.11 Central Stand seal 800x200x4 8
12 03.01.04.01.12 Central stand cover plate 150x50x4 8
S/no
Cost Element( in Birr/hrs)
Production
cost
% of
completion
per station/
shopSub-Open. name
Title of document:Procedure for Process planning
Product Name:-Dry cargo Semi-trailer
Work Breake Down Structure Form No:-WF/PIT/060
Station: Small Shearing Machine
Station Code:-03.01.04
mSFN x!NÄST¶ÃL x!n©!N¶NG `.yt.yG.k#ÆNÃ
Mesfin Industrial Engineering PLC
S u b - O p e n .
c o d e - ( l e v e l - 4 )
03.01.04.01
Task description
Item dimension
(LxWxT)
Qty/unit
(in pcs)
Document No.
MIE-QMS –WP-14-10
Page: of
Cutting Procedure on4 mm thickness
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ssue
no.02
Shop:Material preparation
Product Code:-03 Shop Code:-03.01
Tasks code
(level-5)
Labor
cost/unit
Machine
cost/unit
Material
cost/unit
13 03.01.04.01.13 Rear stand seal 800x120x4 2
14 03.01.04.01.14 Rear stand Cover plate 150x50x4 2
15 03.01.04.01.15 Cover plate (Insert) 400x125x4 12
16 03.01.04.01.16 Omega for front board 1570x216x4 2
17 03.01.04.01.17 Rear Sheet 886x434x4 1
18 03.01.04.01.18 Side plate (Tool box) 238x150x4 2
19 03.01.04.01.19 Vertical part of bumper 384x375x4 2
20 03.01.04.01.20 Horizontal part of bumper 2500x224x4 1
21 03.01.04.01.21Cover plate for horizontal part
of bumper-1 2500x90x4 1
22 03.01.04.01.22Cover plate for horizontal part
of bumper-2 90x50x4 2
23 03.01.04.01.23Reinforcement connecting
plate (bumper) 160x100x4 2
S/no
Station Code:-03.01.04
Production
cost
% of
completion
per station/
shop
Cost Element( in Birr/hrs)
Page: of
Qty/unit
(in pcs)
03.01.04.01Cutting Procedure on
4 mm thickness
Document No.
MIE-QMS –WP-14-10
Product Name:-Dry cargo Semi-trailer Station: Small Shearing Machine
mSFN x!NÄST¶ÃL x!n©!N¶NG `.yt.yG.k#ÆNÃ
Mesfin Industrial Engineering PLC
Title of document:Procedure for Process planning
Work Breake Down Structure Form No:-WF/PIT/060
Task description
Item dimension
(LxWxT) S u b - O p e n .
c o d e - ( l e v e l - 4 )
Sub-Open. name
7/28/2019 WBS for Dry Cargo Semi-trailer (22)
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ssue
no.02
Shop:Material preparation
Product Code:-03 Shop Code:-03.01
Tasks code
(level-5)
Labor
cost/unit
Machine
cost/unit
Material
cost/unit
24 03.01.04.02.01 Connecting bracket 500x353x3 1
25 03.01.04.02.02 Chequer plate 12300x2400x(3+2) 126 03.01.04.02.03 Spacer (Insert) 132x50x3 24
27 03.01.04.02.04 Belt (Water tanker) 1101x40x3 428 03.01.04.02.05 Tool Box door 938x403x3 1
29 03.01.04.02.06 Rear & Bottom Sheet 886x599x3 1
30 03.01.04.02.07 Number plate holder 708x400x3 2
31 03.01.04.03.01 Junction box support plate 418x150x2 1
32 03.01.04.03.02 Front board sheet 2428x946x2 2
33 03.01.04.03.03Upper & lower seal of front boardseal 2428x209x2 2
34 03.01.04.03.04 Side board Sheet 2261x1032x2 10
35 03.01.04.03.05 Upper & lower side board seal 2261x226x2 20
36 03.01.04.03.06 Rear board sheet 2458x1020x2 1
37 03.01.04.03.07 Upper & Lower rear board seal 2458x214x2 2
38 03.01.04.03.08Reserve fuel tanker Side & Bottom
Sheeting 1931x1500x2 1
39 03.01.04.03.09 Reserve fuel tanker Top Sheeting 1500x228x2 1
40 03.01.04.03.10Reserve fuel tanker Front & Rear
Sheeting 800x346x2 2
41 03.01.04.03.11 Reserve fuel tanker Internal Panel 798x344x2 242 03.01.04.03.12 Rear fender sheet 842x760x2 243 03.01.04.03.13 Rear light holder x x
03.01.04.03Cutting procedureon 2 mm thickness
Production
cost
%
comp
per s
sh
Cost Element( in Birr/hrs)
Task description
Mesfin Industrial Engineering PLC MIE-QMS –WP-1
Document No.
Page
Work Breake Down Structure Form No:-WF/PIT/060
Station: Small Shearing Machine
Station Code:-03.01.04
mSFN x!NÄST¶ L x!n©!N¶NG ̀ .yt.yG.k#ÆN
Title of document:Procedure for Process planning
S/no S u b - O p e n .
c o d e - ( l e v e l - 4 )
Sub-Open. name
Product Name:-Dry cargo Semi-trailer
Cutting procedureon 3 mm thickness
03.01.04.02
Item dimension
(LxWxT)
Qty/unit
(in pcs)
7/28/2019 WBS for Dry Cargo Semi-trailer (22)
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no.02
Shop:Material preparation
Product Code:-03 Shop Code:-03.01
Tasks code
(level-5)
Labor
cost/unit
Machine
cost/unit
Material
cost/unit
1 03.01.05.01.01 Twist lock support long 300x50x25x5 16
2 03.01.05.01.02 Twist lock support short 135x50x25x5 8
3 03.01.05.01.03 Reserve wheel support frame 1931x60x30x5 4
3 03.01.05.01.04 Item-2 (Reserve wheel carrier) 1050x60x30x6 2
4 03.01.05.01.05 Item-3 (Reserve wheel carrier) 2000x60x30x6 2
4 03.01.05.01.06 Item-4 (Reserve wheel carrier) 1022x50x25x5 2
5 03.01.05.01.07 Item-5(Reserve wheel carrier) 370x60x30x6 2
5 03.01.05.01.08 Item-6(Reserve wheel carrier) 200x60x30x6 2
6 03.01.05.01.09 Item-10(Reserve wheel carrier) 710x50x25x5 4
6 03.01.05.01.10 Item-11(Reserve wheel carrier) 950x50x25x5 2
7 03.01.05.01.11 Item-12(Reserve wheel carrier) 156x100x50x5 8
7 03.01.05.01.12 Item-12' (Reserve wheel carrier) 206x100x50x5 8
8 03.01.05.01.13 Item-13 (Reserve wheel carrier) 115x60x30x6 4
8 03.01.05.01.14 Item-14 (Reserve wheel carrier) 85x60x30x6 4
9 03.01.05.01.15Horizontal support (Reserve wheelcarrier) 460x60x30x6 5
9 03.01.05.01.16Vertical support-1 (Reserve wheel
carrier) 979x60x30x6 1
10 03.01.05.01.17Vertical support-2 (Reserve wheel
carrier) 794x60x30x6 3
10 03.01.05.01.18U-profile support (Air
cylinder) 500x60x30x6 2
11 03.01.05.01.19
U-profile rear light support
(Central suspension)
795x60x30x6 2
S/no
Cutting of U-
channels03.01.05.01
Station Code:-03.01.05
S u b -
O p e n .
c o d e -
( l e v e l - 4 )
Sub-Open. name Task description
Item dimension
(LxWxT)
Qty/unit
(in pcs)
Cost Element( in Birr/hrs)
Production
cost
co
pe
Title of document:Procedure for Process planning Pag
Work Breake Down Structure Form No:-WF/PIT/060
Station: Band Saw MachineProduct Name:-Dry cargo Semi-trailer
mSFN x!NÄST¶ÃL x!n©!N¶NG `.yt.yG.k#ÆNà Document No.
Mesfin Industrial Engineering PLC MIE-QMS –WP-14
7/28/2019 WBS for Dry Cargo Semi-trailer (22)
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ssue
no.02
Shop:Material preparation
Product Code:-03 Shop Code:-03.01
Tasks code
(level-5)
Labor
cost/unit
Machine
cost/unit
Material
cost/unit
12 03.01.05.02.01 Axle reinforcement tube 845x100x60x4 2
13 03.01.05.02.02Vertical support (Aluminumtanker) 100x80x30x2.5 2
14 03.01.05.02.03 Rear fender reinforcement 610x40x40x2.5 2
15 03.01.05.02.04 RHS (Central suspension) 720x80x80x6 2
16 03.01.05.03.01 Item-8 (Reserve wheel carrier) Dia. 24x350 2
17 03.01.05.03.02 Item-9 (Reserve wheel carrier) Dia. 20x269 2
18 03.01.05.03.03Pin (Landing gear foot
support) Dia. 55x215 4
19 03.01.05.04.01 Tanker Un-sliding 228x40x40x2 2
20 03.01.05.04.02Angle iron for locking (Tool
box) 40x40x40x2 1
21 03.01.05.05.01 Bushing for landing gear 228x40x40x2 2
22 03.01.05.05.02 Pipe (Central suspension) 40x40x40x2 1
S/no
Cutting of RHS
Cutting of Angle
iron
Cutting of pipe
Qty/unit
(in pcs)
Cost Element( in Birr/hrs)
Production
cost
% of
completion
per station/
shop S u b - O p e n .
c o d e - ( l e v e l - 4 )
Sub-Open. name Task description
Item dimension
(LxWxT)
Work Breake Down Structure Form No:-WF/PIT/060
Station: Band Saw MachineProduct Name:-Dry cargo Semi-trailer
Station Code:-03.01.05
Title of document:Procedure for Process planning Page: of
mSFN x!NÄST¶ÃL x!n©!N¶NG `.yt.yG.k#ÆNà Document No.
Mesfin Industrial Engineering PLC MIE-QMS –WP-14-10
03.01.05.03Cutting of Round
rod
031.01.05.05
03.01.05.04
03.01.05.02
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Issue no.02
Shop:Material preparation
Product Code:-03 Shop Code:-03.01
Tasks code
(level-5)
Labor
cost/unit
Machine
cost/unit
Material
cost/unit
1 03.01.06.01.01 Ring Fixing I-beam 886x190x200x6.5x10 2
2 03.01.06.01.02
King pin reinforcement I-
beam (longe) 740x160x160x8x13 1
3 03.01.06.01.03
King pin reinforcement I-
beam (Short) 436x160x160x8x13 2
740 912 56,103 57,755Total Production cost of Cutting Process (Birr)
03.01.06.01 Cutting of I-Beams
Station Code:-03.01.06
S/no S u b - O p e n .
c o d e - ( l e v e l - 4 )
Sub-Open. name Task description
Item dimension
(LxWxT)
% of
comple
per stat
shop
mSFN x!NÄST¶ L x!n©!N¶NG ̀ .yt.yG.k#ÆN Document No.
Title of document:Procedure for Process planning Page: o
Work Breake Down Structure Form No:-WF/PIT/060
Mesfin Industrial Engineering PLC
Station: Power hacksaw Machine
Qty/unit
(in pcs)
Cost Element( in Birr/hrs)
Production
cost
Product Name:-Dry cargo Semi-trailer
MIE-QMS –WP-14-10
7/28/2019 WBS for Dry Cargo Semi-trailer (22)
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Issue no.01
Shop:Material preparation
Product Code:-03 Shop Code:-03.01
Tasks code
(level-5)
Labor
cost/unit
Machine
cost/unit
Material
cost/unit
1 03.01.07.01First setting of Punch
and die(V=100)03.01.07.01.01 Lower plate 12412x250x15 2
203.01.07.02.01
External cross member
at front 779x260x510
303.01.07.02.02
External cross member
at rear 779x300x528
403.01.07.02.03 Front stand 1200x345x5 5
503.01.07.02.04 Central stand 800x294x5 5
603.01.07.02.05 Rear stand 800x345x5 5
703.01.07.02.06 Column insert 400x188x5
12
803.01.07.02.07 Side plate for front board 1400x85x5
5
9 03.01.07.02.08 Side plate for rear board 800x45x22
1003.01.07.02.09 Front beam 2470x332x4
11 03.01.07.02.10 Rear beam 2476x325x4
S/no S u b - O p e n .
c o d e - ( l e v e l - 4 )
Task description
Item dimension
(LxWxt)
Title of document:Procedure for Process planning Page: of
Work Breake Down Structure Form No:-WF/PIT/060
Station: Big Bending MachineProduct Name:-Dry cargo Semi-trailer
Station Code:-03.01.07
% of
completi
per statio
shop
mSFN x!NÄST¶ L x!n©!N¶NG ̀ .yt.yG.k#ÆN Document No.
Mesfin Industrial Engineering PLC MIE-QMS –WP-14-10
Sub-Open. name
Qty/unit
(in pcs)
Cost Element( in Birr/hrs)
Production
cost
Second setting of
punch and
die(V=50)
03.01.07.02
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Issue no.02
Shop:Material preparation
Product Code:-03 Shop Code:-03.01
Tasks code
(level-5)
Labor
cost/unit
Machine
cost/unit
Material
cost/unit
12
03.01.07.02.11 Side beam2470x332x4
13 03.01.07.02.12 Side omega 2453x216x4 2
14 03.01.07.02.13 Side omega 2453x216x42
15 03.01.07.02.14 Side omega 2453x216x42
16 03.01.07.02.15 Side omega 2453x216x42
17 03.01.07.02.16 Side omega 2453x216x42
18 03.01.07.02.17 Central omega short 742x216x42
19 03.01.07.02.18 Central omega long 2453x216x42
20 03.01.07.02.19 Central omega long 2453x216x42
21 03.01.07.02.20 Central omega long 2453x216x42
22 03.01.07.02.21 Central omega long 2453x216x42
23 03.01.07.02.22 Upper side board protector 180x64x820
24 03.01.07.02.23 Upper rear board protector 200x64x8 2
Document No.
MIE-QMS –WP-14-10
Title of document:Procedure for Process planning Page:
Cost Element( in Birr/hrs)
Station: Big Bending Machine
S/no Task description
Item dimension
(LxWxt)
03.01.07.02
Work Breake Down Structure Form No:-WF/PIT/060
Product Name:-Dry cargo Semi-trailer
S u b - O p e n .
c o d e - ( l e v e l - 4 )
Sub-Open. name
Qty/unit
(in pcs)
Station Code:-03.01.07
Production
cost
%
comp
per st
sho
Second setting of punch and
die(V=50)
mSFN x!NÄST¶ÃL x!n©!N¶NG `.yt.yG.k#ÆNÃ
Mesfin Industrial Engineering PLC
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Issue no.02
Shop:Material preparation
Product Code:-03 Shop Code:-03.01
Tasks code
(level-5)
Labor
cost/unit
Machine
cost/unit
Material
cost/unit
25 03.01.07.03.01 Pocket for stand insert
26 03.01.07.03.02 Board protector
27 03.01.07.03.03 Plate at rear
28 03.01.07.04.01 Rear board 2458x1020x2 1
29 03.01.07.04.02 Front board 2428x946x2 2
30 03.01.07.04.03 Side board 2261x1032x2 10
Third setting of
bunch and
die(V=60 die)
03.01.07.04
Fourth setting of
bunch and
die(V=Boards die)
mSFN x!NÄST¶ L x!n©!N¶NG ̀ .yt.yG.k#ÆN
Page:
Mesfin Industrial Engineering PLC MIE-QMS –WP-14-10
03.01.07.03
Title of document:Procedure for Process planning
Document No.
Sub-Open. name Task description
% o
comple
per sta
sho
Work Breake Down Structure Form No:-WF/PIT/060
Product Name:-Dry cargo Semi-trailer Station: Big Bending Machine
Station Code:-03.01.07
Item dimension
(LxWxt)
Qty/unit
(in pcs)
Cost Element( in Birr/hrs)
Production
costS/no S u b - O p e n .
c o d e - ( l e v e l - 4 )
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Issue no.02
Shop:Material preparation
Product Code:-03 Shop Code:-03.01
Tasks code
(level-5)
Labor
cost/unit
Machine
cost/unit
Material
cost/unit
32 03.01.07.05.01 Upper front board seal 2261x224x2 2
32 03.01.07.05.02 Lower front board seal 2261x224x2 2
33 03.01.07.05.03 Upper rear board seal 2428x214x2 2
33 03.01.07.05.04 Lower rear board seal 2428x214x2 2
34 03.01.07.05.05 Upper side board seal 2261x224x2 10
34 03.01.07.05.06 Lower side board seal 2261x224x2 10
35 03.01.07.05.07 Rere Fender sheet 842x760x2 2
35 03.01.07.05.08 Tool box door 938x403x3 1
36 03.01.07.05.09 Bottom & side sheet-1 2000x809x3 1
36 03.01.07.05.10
Side & Bottom sheet-
2 2000x925x2 1
37 03.01.07.05.11
Conneting bracket
(Landing gear) 714x319x10 2
37 03.01.07.05.12
Connecting U-channel-1
(Landing gear support) 1402x246x6 1
38 03.01.07.05.13
Connecting U-channel-2
(Landing gear support) 668x136x6 2
Fifth setting of
bunch and
die(V=30/20)
mSFN x!NÄST¶ L x!n©!N¶NG ̀ .yt.yG.k#ÆN Document No.
Mesfin Industrial Engineering PLC MIE-QMS –WP-14-10
Title of document:Procedure for Process planning Page: of
Work Breake Down Structure Form No:-WF/PIT/060
Product Name:-Dry cargo Semi-trailer Station: Big Bending Machine
Station Code:-03.01.07
S/no Task description
Item dimension
(LxWxt)
Qty/unit
(in pcs)
Cost Element( in Birr/hrs)
Production
cost
% of
completio
per station
shop S u b - O p e n .
c o d e - ( l e v e l - 4 )
Sub-Open. name
03.01.07.05
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Issue no.02
Shop:Material preparation
Product Code:-03 Shop Code:-03.01
Tasks code
(level-5)
Labor
cost/unit
Machine
cost/unit
Material
cost/unit
39 03.01.07.05.14
Connecting U-channel-3
(Landing gear support) 458x136x6 2
40 03.01.07.05.15
Connecting U-channel-4
(Landing gear support) 886x246x6 1
41 03.01.07.05.16
(Landing gear foot
support) 264x110x10 4
42 03.01.07.05.17
(Landing gear foot
support) 224x60x6 4
43 03.01.07.05.18
(Landing gear foot support
plate) 202x135x6 4
44 03.01.07.05.19Reserve wheel supportframe 1931x60x30x5 4
45 03.01.07.05.20
Front & rear sheet
(Reserve fuel tanker) 800x346x2 2
46 03.01.07.05.21 Fender Support 124.5x50x5 2
932 1,750 67,433 70,114
Station: Big Bending Machine
03.01.07.05
Fifth setting of
bunch and
die(V=30/20)
Product Name:-Dry cargo Semi-trailer
S/no
Total Production cost of Bending Process (Birr)
Qty/unit
(in pcs)
Work Breake Down Structure Form No:-WF/PIT/060
mSFN x!NÄST¶ L x!n©!N¶NG ̀ .yt.yG.k#ÆN Document No.
Mesfin Industrial Engineering PLC MIE-QMS –WP-14-10
Cost Element( in Birr/hrs)
S u b - O p e n .
c o d e - ( l e v e l - 4 )
Sub-Open. name
Page: of Title of document:Procedure for Process planning
Station Code:-03.01.07
Production
cost
% of
completio
per station
shopTask description
Item dimension
(LxWxt)
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ssue
no.02
Shop:Material preparation
Product Code:-03 Shop Code:-03.01
Tasks code
(level-5)
Labor
cost/unit
Machine
cost/unit
Material
cost/unit
Material
cost/hrs
1 03.01.04'.01.01 Vertical Reinforcement 415x110x8 16 0.2
2 03.01.04'.01.02 Internal Panel 798x344x2 2 0.13
3 03.01.04'.01.03 Connecting U-channel-3 458x136x6 2 0.13
4 03.01.04'.01.04
Landing gear support
foot plate540x200x6 4
0.07
Work Breake Down Structure Form No:-WF/PIT/060
Station Code:-03.01.04'
Qty/unit
(in pcs)
Cost Element( in Birr/hrs)
Production
cost S
u b - O p e n .
c
o d e - ( l e v e l - 4 )
Sub-Open. name Task description
Item dimension
(LxWxt)
Product Name:-Dry cargo Semi-trailer
Mesfin Industrial Engineering PLC
Notching
Title of document:Procedure for Process planning
Station:Notching Machine
S/no
mSFN x!NÄST¶ÃL x!n©!N¶NG `.yt.yG.k#ÆNà Document
03.01.04'.01
MIE-QMS –W
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no.02
Shop:Material preparation
Product Code:-03 Shop Code:-03.02
Tasks code
(level-5)
Labor
cost/unit
Machine
cost/unit
Material
Cost/unit
1 03.02.01.01 Gusset plate at front
2 03.02.01.02 Connecting plate
3 03.02.01.03 Horizontal part ram holder
4 03.02.01.04 Air valve support
5 03.02.01.05 Plate no support
6 03.02.01.06 Rear light holder
7 03.02.01.07
Connecting brackt
(Landing gear support)714x319x10
2
8 03.02.01.08 Landing gear support 540x200x6 4
9 03.02.01.09 Reinforcement plate-1 200x200x6 2
10 03.02.01.10 Belt (Aluminum tanker) 1101x40x3 4
11 03.02.01.11 Support
12 03.02.01.12
Connecting plate-1
(Reserve fuel carrier) 100x60x10 3
13 03.02.01.13
Connecting plate-2
(Reserve fuel carrier)
100x60x5
2
14 03.02.01.14
Horizontal Supporting
frame (Reserve fuel carrier) 460x60x30x6 5
15 03.02.01.15
Item-6 (Reserve wheel
carrier) 200x60x30x6 2
16 03.02.01.16 Junct on ox support 418x150x2
Cost Element( in Birr/hrs)
Production
cost
Drilling operation03.02.01
Work Break Down Structure for 3-Axle Dry cargo Semi-Trailer in Machine Shop
Title of document:Procedure for Process planning
Work Breake Down Structure Form No:-WF/PIT/060
S u b - O p e n .
c o d e - ( l e v e l - 4 )
Sub-Open. name
Item dimension
(LxWxt)S/no
DocumentmSFN x!NÄST¶ÃL x!n©!N¶NG `.yt.yG.k#ÆNÃ
Mesfin Industrial Engineering PLC MIE-QMS –
Qty/unit
(in pcs)
% of
completion
per station/
shop
Station Code:-03.02.01
Task description
Product Name:-Dry cargo Semi-trailer Station:Drilling, Turning & Milling
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ssue
no.02Pag
Shop:Material preparation
Product Code:-03 Shop Code:-03.02
Tasks code
(level-5)
Labor
cost/unit
Machine
cost/unit
Material
Cost/unit
17 03.02.02.01
Item-8 (Reserve fuel
tanker) Dia. 25x3502
18 03.02.02.02Pin (Landing gear footsupport) Dia. 55x215 2
19 03.02.02.03 Bushing for landing gesr Dia. 60x145, t=7 2
20 03.02.02.04
uspens on support
reinforcement plate Dia. 73x13 4
1,234 1,985 67,433 70,652 2
1,234 1,985 67,433 70,652
2
Cost Element( in Birr/hrs)
Production
cost
Work Breake Down Structure Form No:-WF/PIT/060
S/no S u b - O p e n .
c o d e - ( l e v e l - 4 )
Sub-Open. name Task description
Item dimension
(LxWxt)
mSFN x!NÄST¶ÃL x!n©!N¶NG `.yt.yG.k#ÆNÃ
Product Name:-Dry cargo Semi-trailer Station:Drilling, Turning & Milling
Mesfin Industrial Engineering PLC MIE-QMS –WP-
Title of document:Procedure for Process planning
Document No
Station Code:-03.02.02
Qty/unit
(in pcs)
% of
completion
per station/
shop
com
Turning03.02.02.01
Total Production cost of Drilling Turnning & Milling Processes (Birr)
Total Production Cost of Material Preparation (Birr)
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ssue
no.02
Shop:Welding Shop
Product Code:-03 Shop Code:-03.03
Tasks code
(level-5)
Labor
cost/unit
Machine
cost/unit
Material
cost/unit
1 03.03.01.01.01
Before you start tacking of longutidinal beam adjust thefollowing parameters
2 03.03.01.01.02Ensur that the diameter of theelecroide is 3.2 mm
3 03.03.01.01.03 Adjust the voltage ( 22-35.6 V)
4 03.03.01.01.04 Adjust the current (150-170 A)
503.03.01.01.05
Polish & Put upper plate properly ontacking jig.
12280x250x15 2
603.03.01.01.06
frame with 500mm gap and 70mm
weld size.Finaly inspect thestraightness.
7
03.03.01.01.07
Put vertical plate on upper plateproperly and tack it with 500mm
gap and weld size of 70mm
12390x420x10 2
803.03.01.01.08
Mount lower plate on vertical plateand tack it with 500mm gap andweld size of 70mm 12412x250x15
2
903.03.01.01.09
Ensure the diagonal measurementsare correct & transfer to the nextstation
1,369 2,034 75,411 78,814
mSFN x!NÄST¶ÃL x!n©!N¶NG ̀ .yt.yG.k#ÆNÃ
Task description
Total Production Cost of Longitudinal Beam tacking (Birr)
IV-Work Break Down Structure of 3-Axle Dry cargo Semi-Trailer in welding shop
Item dimension
(LxWxt)
Qty/unit
(in pcs)
Cost Element( in Birr/hrs)
Document No.
03.03.01.01Longutidinal Beam
Tacking
Station Code:-03.03.01
Sub-Open. name
Page
S/no
Station: Longutidunal BeamTacking
Mesfin Industrial Engineering PLC MIE-QMS –WP-1
Product Name:-Dry cargo Semi-trailer
Work Breake Down Structure Form No:-WF/PIT/060
Title of document:Procedure for Process planning
S u b - O p e n .
c o d e - ( l e v e l - 4 )
Production
cost
%
compl
per sta
sho
7/28/2019 WBS for Dry Cargo Semi-trailer (22)
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Issue
no.02
Shop:Welding Shop
Product Code:-03 Shop Code:-03.03
Tasks code
(level-5)
Labor
cost/unit
Machine
cost/unit
Material
cost/unit
1 03.03.02.01.01
Before you start welding of longitudinal beam adjust thefollowing parameters
2 03.03.02.01.02Ensur that the diameters of theelecroide is 1.2m
3 03.03.02.01.03 Adjust the voltage (32-36 V)
4 03.03.02.01.04 Adjust the current (220-350 A)
5 03.03.02.01.05
Adjust the wire speed from 3
meter/minute up to 10
meter/minut
6 03.03.02.01.06Use shelding gas=co2 at a flow
rate (12) litter/minut
7 03.03.02.01.07Inspect the quality of work the bothvisually & using measerment
8 03.03.02.01.08Mounting on welding jig andtightening firmly
9 03.03.02.01.09
shown in the drawing weld A1 & A1,B1 & B1, C1 & C1 and D1 & D1, E1& E1 and F1 & F2 at the same timeconsequentively.
10 03.03.02.01.10
Weld bottom reinforcement plate
with longutidinal beam 2959x230x12 2
12 03.03.02.01.11Unload the frame from jig after cooling for (30min-60 min).
13 03.03.02.01.12Ensure all things are right & transfer to the next station
1,549 2,101 75,591 79,242
S/no
Product Name:-Dry cargo Semi-trailer
Station Code:-03.03.02
03.03.02.01 Longutidinal BeamWelding
Item dimension
(LxWxt)
Qty/unit
(in pcs)
Work Breake Down Structure Form No:-WF/PIT/060
Station: Longutidunal Beam W
S u b - O p e n .
c o d e - ( l e v e l -
4 ) Sub-Open. name Task description
c
p
Cost Element( in Birr/hrs)
Production
cost
Title of document:Procedure for Process planning P
mSFN x!NÄST¶ÃL x!n©!N¶NG `.yt.yG.k#ÆNà Document N
Total Production cost of Longitudinal beam welding (Birr)
Mesfin Industrial Engineering PLC MIE-QMS –W
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Issue
Shop:Welding Shop
Product Code:-03 Shop Code:-03.03
Tasks code
(level-5)
Labor
cost/unit
Machine
cost/unit
Material
cost/unit
1 03.03.03.01.01
Before you start tacking of frameadjust the following parameters
2 03.03.03.01.02Ensur that the diameter of thewelding wire is 1.2 mm
3 03.03.03.01.03 Adjust the volttage ( 21-28V.)
4 03.03.03.01.04 Adjust the current (127-291A)
5 03.03.03.01.05 Adjust wire speed 2 meter/minut
up to 8 meter/minut)
6 03.03.03.01.06Put two longitidunal beams on jig bymaintaining parallel.
7 03.03.03.01.07
Put Ring fixing I-beam on the samelevel & tack with longtidunal beamby maintaining less than 1mm
clearance. 886x190x200x6.5 2
8 Fix front vertical reinforcement 415x110x8 16
9 03.03.03.01.08
Tack the front beam by firmlytighting to the frame by C-clamp
to maintain levelness of top part of the beam with upper plate. 2470x332x4 1
10 03.03.03.01.09 Tack internal cross mebers
11 1. Internal cross members small 886x304x4 3
12 2. Internal cross members big 886x404x4 7
133. Internal cross membersreinforcement 886x404x4 4
03.03.03.01
S u b - O p e n .
c o d e - ( l e v e l -
4 )
Frame tacking
Produ
coS/no Sub-Open. name Task description
Item dimension
(LxWxt)
Qty/unit
(in pcs)
Cost Element( in Birr/hrs)
Title of document:Procedure for Process planning
Station Code:-03.03.
Work Breake Down Structure Form No:-WF/PIT/060Station: Frame TackProduct Name:-Dry cargo Semi-trailer
mSFN x!NÄST¶ L x!n©!N¶NG ̀ .yt.yG.k#ÆN Docu
Mesfin Industrial Engineering PLC MIE-Q
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Issue no.02
Shop:Welding Shop
Product Code:-03 Shop Code:-03.03
Tasks code
(level-5)
Labor
cost/hrs
Machine
cost/unit
Material
cost/unit
14 03.03.03.01.13
Tack side beams with the(frame) by maintingparallelness of the beams 2476x325x5
10
15 03.03.03.01.14Tack external crossmembers
161. External cross membersat front 779x260x5
10
172. External cross membersat rear 779x300x5
28
18
Inspect the quality of thework both visually & using
measerment to avoidrework & reject
1819 2199 75663.2 79681
03.03.03.01
Work Breake Down Structure Form No:-WF/PIT/060
Product Name:-Dry cargo Semi-trailer Station: Frame Tacking
Cost Element( in Birr/hrs)
03.03.03.01.15
Frame tacking
Station Code:-03.03.03
Qty/unit
(in pcs)Task description
Production
cost
com
per
mSFN x!NÄST¶ L x!n©!N¶NG .̀yt.yG.k#ÆN Document No.
Mesfin Industrial Engineering PLC MIE-QMS –WP-1
Title of document:Procedure for Process planning
Item dimension
(LxWxt)S/no S u b - O p e n .
c o d e - ( l e v e l -
4 ) Sub-Open. name
Pag
Total Production Cost of Frame Tacking (Birr)
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Issue
no.02
Shop:Welding Shop
Product Code:-03 Shop Code:-03.03
Tasks code
(level-5)
Labor
cost/unit
Machine
cost/unit
Material
cost/unit
1 031.03.04.01.01Before you start welding of frameadjust the following parameters
2 031.03.04.01.02Ensure that the diameter of weldingwire is 1.2mm.
3 031.03.04.01.03 Adjust the voltage (22-30V)
4 031.03.04.01.04 Adjust the current (127-230A)
5 031.03.04.01.05 Adjust wire speed (2 meter/minut
up to 10meter /minute)
6 031.03.04.01.06 Weld flat position of tacked items
7 031.03.04.01.07
Tack & Weld ring fixing I-beam with
frame 886x200x6.5x102
8 031.03.04.01.08Tack & Weld king pin reinforcementI-beam with frame (Long) 740x160x160x8x1 1
9 031.03.04.01.09Tack & Weld king pin reinforcementI-beam with frame (Short) 436x160x160x8x1 2
10 031.03.04.01.10 Weld cover plate with pin on floor 1500x1130x6 1
11 031.03.04.01.11Tack & weld the cover plate withring fixing I-beams
Frame Welding03.03.04.01
Qty/unit
(in pcs)
Cost Element( in Birr/hrs)
Station Code:-03.03.04
Work Breake Down Structure Form No:-WF/PIT/060
Station: Frame Welding
S/no
Mesfin Industrial Engineering PLC
mSFN x!NÄST¶ L x!n©!N¶NG `.yt.yG.k#ÆN
Product Name:-Dry cargo Semi-trailer
Sub-Open. name Task description
Item dimension
(LxWxt) S u
b - O p e n .
c o
d e - ( l e v e l - 4 )
MIE-QM
Title of document:Procedure for Process planning
Product
cost
Docume
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Issue
no.02
Shop:Welding Shop
Product Code:-03 Shop Code:-03.03
Tasks code
(level-5)
Labor
cost/unit
Machine
cost/unit
Material
cost/unit
12 03.03.04.01.01 Ensure that the levelness is correct
13 03.03.04.01.02Mount the frame on welding jigand tighten it firmly
14 03.03.04.01.03Tack & weld Cover plate(Water drainage) 1130x848x6 1
15 03.03.04.01.04Tack & weld the connectingbracket 500x353x3 1
16 03.03.04.01.05Tack & weld the reinforcementfor cover plate 98x82x8 4
17 03.03.04.01.06
Inspect the quality of the work bothvisually & using measerment toavoid rework & reject
18 03.03.04.01.07
Finally unload the frame fromthe jig and transferred to nextstation
Standard Item
King pin 3 1/2"1
2,022 2,272 83,231 87,524
03.03.04.01Frame final
Welding
Item dimension
(LxWxt)
Qty/unit
(in pcs)
mSFN x!NÄST¶ L x!n©!N¶NG ̀ .yt.yG.k#ÆN Document No.
S u b - O p e n .
c o d e - ( l e v e l - 4 )
Station: Frame Welding
Station Code:-03.03.04
Cost Element( in Birr/hrs)
Production
cost
com
per
sTask description
Work Breake Down Structure Form No:-WF/PIT/060
Mesfin Industrial Engineering PLC MIE-QMS –WP-1
Title of document:Procedure for Process planning Pag
Total Production cost for frame final welding
Product Name:-Dry cargo Semi-trailer
S/no Sub-Open. name
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Issue
no.02
Shop:Welding Shop
Product Code:-03 Shop Code:-03.03
Tasks code
(level-5)
Labor
cost/unit
Machine
cost/unit
Material
cost/unit
12 03.03.04.01.01Check that all the necessary partsare available
13 03.03.04.01.02Prepare the landing gear footsupport separatly
14 03.03.04.01.03 Assemble it to the support 1130x848x6 1
15 03.03.04.01.04
Prepare the landing gear
support 500x353x31
16 03.03.04.01.05 Assemble the landing gear tothe framet 98x82x8 4
Standard Item
Landing gear 24-25 ton1
Document N
Product Name:-Dry cargo Semi-trailer Station: Plat form & Landing
mSFN x!NÄST¶ L x!n©!N¶NG ̀ .yt.yG.k#ÆN
Title of document:Procedure for Process planning
Work Breake Down Structure Form No:-WF/PIT/060
Mesfin Industrial Engineering PLC MIE-QMS –W
Station Code:-03.03.04'
S/no S u b - O p e n .
c o d e - ( l e v e l - 4 )
Sub-Open. name Task description
Item dimension
(LxWxt)
Qty/unit
(in pcs)
Cost Element( in Birr/hrs)
03.03.04'.01Landing gear
assembling
Production
cost
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Issue
no.02
Shop:Welding Shop
Product Code:-03 Shop Code:-03.03
Tasks code
(level-5)
Labor
cost/unit
Machine
cost/unit
Material
cost/unit
1 03.03.05.01.01 Maker ready all parts
2 1. Side & Bottom sheet-1 2000x809x2 1
3 2. Front & Rear sheet 2000x925x2 1
4 3. Internal Pannels 494x434x2 2
5 03.03.12.01.02Position & Tack internalpannel & side partirtions
6 03.03.12.01.03
Weld internal pannel & side
partirtions
7 03.03.12.01.04 Tack top, covet plates & side
8 03.03.12.01.05 Weld top, covet plates & side
9 03.03.12.01.06Weld inlet Pipe & Discharge(outlet) Pipe
03.03.05.01
Product Name:-Dry cargo Semi-trailer
Station Code:-03.03.05
Work Breake Down Structure Form No:-WF/PIT/060
Station: Reserve fuel tanker
Reserve fuel
tanker preparation
Qty/unit
(in pcs)Sub-Open. name
Item dimension
(LxWxt)
Cost Element( in Birr/hrs)
Production
cost
Title of document:Procedure for Process planning P
mSFN x!NÄST¶ÃL x!n©!N¶NG `.yt.yG.k#ÆNÃ
S/no S u b - O p e n . c o d e
( l e v e l - 4 )
Mesfin Industrial Engineering PLC
Document No
MIE-QMS –W
Task description
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Issue
no.02
Shop:Welding Shop
Product Code:-03 Shop Code:-03.03
Tasks code
(level-5)Labor
cost/unitMachinecost/unit
Materialcost/unit
10 03.03.06.01.01 Mounting Axles on the axle jig
11 03.03.06.01.02 Mounting leaf spring
12 03.03.06.01.03 Inserting U-bolt
13 03.03.06.01.04 Assembling nut and tightenedfor the first.
14 03.03.06.01.05 Check diagonal for parallality.
15 03.03.06.01.06Tighten firmly by checking theallowable torque assembling jig
mSFN x!NÄST¶ L x!n©!N¶NG `.yt.yG.k#ÆN
Cost Element( in Birr/hrs)
Task descriptionProduction
cost
03.03.06.01 Axle Assembling
Item dimension(LxWxt)
Qty/unit(in pcs) S
u b - O p e n . c o d e -
( l e v e
l - 4 ) Sub-Open. name
Station: Axle MountingProduct Name:-Dry cargo Semi-trailer
Mesfin Industrial Engineering PLC MIE-QMS –
Title of document:Procedure for Process planning
Work Breake Down Structure Form No:-WF/PIT/060
S/no
Station Code:-03.03.06
Document
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Issue
no.02
Shop:Welding Shop
Product Code:-03 Shop Code:-03.03
Tasks code
(level-5)
Labor
cost/unit
Machine
cost/unit
Material
cost/unit
1 03.03.06.02.01
Maintain parallity by takingmeasurement from reference
of axle cup
2 03.03.06.02.02
Measurement axially anddiagonally from center of axlecup.
3 03.03.06.02.03Mounting the frame onprepared axle & suspension
4 03.03.06.02.04
Keep balance equally in bothside with reference to axle cap
centers and tack welding.
5 03.03.06.02.05Welding guesset plate at rear of rear axle with frame 220x250x8
2
6 03.03.06.02.06Welding guesset plate at frontof rear axle with frame 480x158x8
2
7 03.03.06.02.07 Assembling and welding of theaxle reinforcement 845x100x60x4
2
8 03.03.06.02.08
Unloading from the jig totemporary stand with over head
crane.Standard Item
Axle with suspension (Set) 1
4,110 2,931 176,439 183,479
03.03.06.02 Frame Mounting
Task description
Item dimension
(LxWxt)
Station: Frame Mounting
Station Code:-03.03.06
S/no S u b - O p e n .
c o d e - ( l e v e l -
4 )
Sub-Open. nameQty/unit
(in pcs)
Cost Element( in Birr/hrs)
Production
cost
co
pe
mSFN x!NÄST¶ÃL x!n©!N¶NG ̀ .yt.yG.k#ÆNÃ
Mesfin Industrial Engineering PLC MIE-QMS –WP-1
Title of document:Procedure for Process planning Pag
Document No.
Product Name:-Dry cargo Semi-trailer
Work Breake Down Structure Form No:-WF/PIT/060
Total Production of Axle ass. & Frame mounting (Birr)
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Product Code:-03 Shop Code:-03.03
Tasks code
(level-5)
Labor
cost/unit
Machine
cost/unit
Material
cost/unit
1
03.03.07.01.01 Befor starting of tacking &welding adjust the followingparametrs
203.03.07.01.02 Ensure that the diameter of
welding wire is 1mm.
3 03.03.07.01.03 Adjust the voltage (20-25V)
403.03.07.01.04
Adjust the current (105-190A)
503.03.07.01.05
Adjust the wire speed from 0.5
meter/minutr up to 4
meter/minute
6
03.03.07.01.06Mount the corrugated sheeteson check & rectify the bottomside
703.03.07.01.07
Tack board seal, side plates &angle iron
803.03.07.01.08
Inspect the quality of the workboth visually & usingmeasurment to avoide rework& reject
903.03.07.01.09 Finally weld all tacked parts
Cost Element( in Birr/hrs)co
pe
Station Code:-03.03.07
03.03.07.01
Production
cost
Qty/unit
(in pcs)S/no
Item dimension
(LxWxt) S u b - O p e n .
c o d e - ( l e v e l -
4 ) Sub-Open. name Task description
Side Board tacking &
welding
Ä Ã Ã
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Issue
no.02
Shop:Welding Shop
Product Code:-03 Shop Code:-03.03
Tasks code
(level-5)
Labor
cost/unit
Machine
cost/unit
Material
cost/unit
10 03.03.07.01.01
Mount the corrugated sheet on
perpendicularity check & rectifythe bottom side
11 03.03.07.01.02Tack board seal ,side plates &angle iron
12
03.03.07.01.03
Inspect the quality of the workboth visually & usingmeasurment to avoide rework& reject
13 03.03.07.01.04 Finally weld all tacked parts
14
03.03.07.01.02Mount the corrugated frontsheet on perpendicularitycheck & rectify the bottom side
1503.03.07.01.03 Tack board seal ,T-omega front
& angle iron
16
03.03.07.01.04
Inspect the quality of the workboth visually & usingmeasurment to avoide rework
& reject
17 03.03.07.01.05 Finally weld all tacked parts
4,279 2,960 176,692 183,930
mSFN x!NÄST¶ÃL x!n©!N¶NG ̀ .yt.yG.k#ÆNÃ
Front Board tacking &
welding
03.03.07.01Rear Board tacking &
welding
S/no
03.03.07.01
S u b - O p e n .
c o d e - ( l e v e l -
4 ) Sub-Open. name
Document No.
Station Code:-03.03.07
Item dimension
(LxWxt)
Qty/unit
(in pcs)
Cost Element( in Birr/hrs)
Production
cost
co
pe
Work Breake Down Structure Form No:-WF/PIT/060
Product Name:-Dry cargo Semi-trailer Station: Board Fabrication
Task description
Title of document:Procedure for Process planning Pag
Mesfin Industrial Engineering PLC MIE-QMS –WP-
Production cost of Board fabrication
Ä Ã Ã
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no.02
Shop:Welding Shop
Product Code:-03 Shop Code:-03.03
Tasks code
(level-5)
Labor
cost/unit
Machine
cost/unit
Material
cost/unit
1 03.03.08.01.01
Befor you start tacking &welding activities adjust the
following parameters
2 03.03.08.01.02Ensure the diameter of welding wire is 1 mm
3 03.03.08.01.03 Adjust the voltage (20-25V)
4 03.03.08.01.04 Adjust the current (105-190A))
5 03.03.08.01.05
Adjust wire speed from 0.5
meter/minute up to 4meter/minute.
6 03.03.08.01.06 Make ready all the parts
7 03.03.08.01.07 1. Insert 400x188x512
8 03.03.08.01.08 2. Cover plate 400x125x412
9 03.03.08.01.09 3. Spacer 132x50x324
10 03.03.08.01.10 Tacking and welding insert
Title of document:Procedure for Process planning
mSFN x!NÄST¶ÃL x!n©!N¶NG `.yt.yG.k#ÆNÃ
P
Work Breake Down Structure Form No:-WF/PIT/060
Station: Inser preparationnProduct Name:-Dry cargo Semi-trailer
Document No
Mesfin Industrial Engineering PLC MIE-QMS –W
Item dimension
(LxWxt)
Qty/unit
(in pcs)
Cost Element( in Birr/hrs)
Production
costS/no S u b - O p e n .
c o d e - ( l e v e l - 4 )
Sub-Open. name Task description
Station Code:-03.03.08
03.03.08.01Insert preparation
Doc ment NomSFN x!NÄST¶ÃL x!n©!N¶NG ` yt yG k#ÆNÃ
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no.02
Shop:Welding Shop
Product Code:-03 Shop Code:-03.03
Tasks code
(level-5)
Labor
cost/unit
Machine
cost/unit
Material
cost/unit
1 03.03.09.01.01Make ready all parts of frontstand
2 03.03.09.01.02 1. Front stand 1200x345x5 23 03.03.09.01.03 2. Front stand seal 1200x120x4 2
4 03.03.09.01.04 3. Front stand Cover plate 150x50x4 2
5 03.03.09.01.05 Tack & Weld all the parts
6 03.03.09.01.06Make ready all parts of centralstand
7 03.03.09.01.07 1. Central stand 800x294x5 8
8 03.03.09.01.08 2. Central stand seal 800x200x4 8
9 03.03.09.01.09 3. Central stand Cover plate 150x50x4 810 03.03.09.01.10 Tack & Weld all the parts
11 03.03.09.01.11Make ready all parts of rear stand
12 03.03.09.01.12 1. Rear stand 800x345x5
13 03.03.09.01.13 2. Rear stand seal 800x120x4
14 03.03.09.01.14 3. Rear stand Cover plate 150x50x4
15 03.03.09.01.15 Tack & Weld all the parts
Latch cath 22
16 03.03.09.02.01 Assembling and welding frontstand with insert.
17 03.03.09.02.02 Assembling and weldingcentral stand with insert.
18 03.03.09.02.03 Assembling and welding rear stand with insert.
4,364 2,991 176,872 184,227
03.03.09.01
Stand and Insert
Assembly03.03.09.02
Rear Stand
Standared Item
Station: Stand Fabrication
S/no S u b - O p e n .
c o d e - ( l e v e l - 4 )
Sub-Open. name Task description
Station Code:-03.03.09
Item dimension
(LxWxt)
Qty/unit
(in pcs)
Cost Element( in Birr/hrs)
Production
cost
Document No.mSFN x!NÄST¶ÃL x!n©!N¶NG .yt.yG.k#ÆNÃ
Title of document:Procedure for Process planning Pag
Work Breake Down Structure Form No:-WF/PIT/060
Product Name:-Dry cargo Semi-trailer
Production cost of Stand fabrication
Mesfin Industrial Engineering PLC MIE-QMS –WP-1
Front Stand
Central Stand
com
per
mSFN x!NÄST¶ÃL x!n©!N¶NG ` yt yG k#ÆNà Document No
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ssue
no.02
Shop:Welding Shop
Product Code:-03 Shop Code:-03.03
Tasks code
(level-5)
Labor
cost/hrs
Machine
cost/unit
Material
cost/unit
1 03.03.10.01.01 Assembling the reserve wheeland fuel carrier
2 03.03.10.01.02Prepar the reserve wheelcarrier bed on floor
3 03.03.10.01.03
By taking the right measurmentfrom the front beam tack &weld the reserve wheel supportframes (Item-1)
1931x60x30x6 4
4 03.03.10.01.04 Assemble & tack item-12 to theframe
156x100x50x5 8
5 03.03.10.01.05 Assemble & tack item-12' tothe frame
206x100x50x5 8
6 03.03.10.01.06Prepar the reserve wheelcarrier bed on floor as follows
7 03.03.10.01.07
Assembling and tacking thetwo pieces of Items-2 and twopieces of item-3 by maintainingperpendicularity.
Item-2=1050x60x30x6Item-3=2000x60x30x6
2 pcseach
8 03.03.10.01.08
Assemble and tack two pcs of horizontally u-channel (Item-11)with item-2 and item-3
950x50x25x5 2
Assembling Plate
Form03.03.10.01
Work Breake Down Structure Form No:-WF/PIT/060
Product Name:-Dry cargo Semi-trailer
Item dimension
(LxWxt)
Qty/unit
(in pcs)
Cost Element( in Birr/hrs)
Station Code:-03.03.10
Production
cost
Station: Plat form assembly &
S/no S u b - O p e n .
c o d e - ( l e v e l - 4 )
Mesfin Industrial Engineering PLC MIE-QMS –W
mSFN x!NÄST¶ÃL x!n©!N¶NG .yt.yG.k#ÆNÃ
Sub-Open. name Task description
Document No
Title of document:Procedure for Process planning P
mSFN x!NÄST¶ L x!n©!N¶NG ` yt yG k#ÆN Document N
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Issue
no.02
Shop:Welding Shop
Product Code:-03 Shop Code:-03.03
Tasks code
(level-5)
Labor
cost/hrs
Machine
cost/unit
Material
cost/unit
9 03.03.10.01.09 Assemble and tacking item 10in the same way 710x50x25x5
4
10 03.03.10.01.10
Assemble and tackingdiagonally item-4 with other parts 1022x50x25x5
1
11 03.03.10.01.11 Assemble & tack Item-5 to theother parts 370x60x30x6
2
12 03.03.10.01.12 Assemble & tack Item-8 & item-9
Item-2=ø24x350Item-3=ø20x269
2 pcseach
13 03.03.10.01.13
Assembl & tack Item-6, item-13, & item-14 togther &assemble it with item-8 & 9.
Item-6=200x60x30x6(2Pcs)Item-13=115x60x30x6(4Pcs)Item-14=85x60x30x6(4 pcs)
14 03.03.10.01.14ssem e we e prepare
bed with frame on the plate
15 03.03.10.01.15
Tacking and welding both sideomegas ( 5 Pcs with 2453mmlength & 2.5mm weld gap) 12275x216x4
2
16 03.03.10.01.16 Assemble Twist lock supportand fixing twist lock
17 03.03.10.01.17 Assembling of two front corner rinf. 265x123x5
4
03.03.10.01Assembling Plate
Form
Station Code:-03.03.10
S/no S u b - O p e n .
c o d e - ( l e v e l - 4 )
Sub-Open. name Task description
Item dimension
(LxWxt)
Qty/unit
(in pcs)
Cost Element( in Birr/hrs)
Production
cost
Title of document:Procedure for Process planning
Work Breake Down Structure Form No:-WF/PIT/060
Product Name:-Dry cargo Semi-trailer Station: Plat form assembly
mSFN x!NÄST¶ L x!n©!N¶NG .yt.yG.k#ÆN Document N
Mesfin Industrial Engineering PLC MIE-QMS –W
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ssue
no.02
Shop:Welding Shop
Product Code:-03 Shop Code:-03.03
Tasks code
(level-5)
Labor
cost/unit
Machine
cost/unit
Material
cost/unit
18
03.03.10.01.18
Tacking and welding centralomegas (weld 4 Pcslong=2453mm & 1Pcs=742mm short with weldinggap 2.5mm) 10546
1
19
03.03.10.01.19
Sheeting of chequred plate (8 Pcs=2400x1500x3x2) & 1Pcs 2400x300x3+2) withwelding gap 1.5mm 12300x2400x3+1.5
1
2003.03.10.01.20
and mark the lower plate, tomaintain levelness with upper
plate cut the lower plate withmanual flame cutting 2470x332x4
1
2103.03.10.01.21
Assemble two rear winches,&valve support.
22
03.03.10.01.22 Assemble the remain twocorner reinforcement at rear. 265x123x5
4
23
03.03.10.01.23
Remove the plate from the rear beam from internal side byfollowing the edge of web for vertical cut and for horizontalcut along the edge of bend
24
03.03.10.01.24
Removing the plate withmanual flame cutting andgrinding the edge.
Station Code:-03.03.10
Item dimension
(LxWxt)
Qty/unit
(in pcs)
Cost Element( in Birr/hrs)
Production
cost
Title of document:Procedure for Process planning P
Work Breake Down Structure Form No:-WF/PIT/060
Product Name:-Dry cargo Semi-trailer Station: Plat form assembly &
S/no S u b - O p e n .
c o d e - ( l e v e l - 4 )
Sub-Open. name Task description
mSFN x!NÄST¶ÃL x!n©!N¶NG .yt.yG.k#ÆNà Document No
Mesfin Industrial Engineering PLC MIE-QMS –W
03.03.10.01Assembling Plate
Form
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ssue
no.02
Shop:Welding Shop
Product Code:-03 Shop Code:-03.03
Tasks code
(level-5)
Labor
cost/hrs
Machine
cost/unit
Material
cost/unit
25 03.03.10.01.25 Assemble the rear & bottomsheeting through opening 886x599x3
1
26 03.03.10.01.26Weld the rear & bottomsheeting. 886x599x3
1
27 03.03.10.01.27 Weld the rear sheeting. 886x434x4 1
28 03.03.10.01.28
Assembling vertical bumper bymaintaining perpendicularityand alignment 384x375x4 2
29 03.03.10.01.29 Assembly tool box door 938x403x3 1
30 03.03.10.01.30 Assembly the angle iron for locking 40x40x40x2
1
31 03.03.10.01.31 Assembling horizontal bumper 2500x224x41
32 03.03.10.01.32
Tacking and welding centralsmall omega & checkred plateremaining at rear.
33 03.03.10.01.33
Marking the twist lock positionand cut with manual flamecutting.
03.03.10.01
Assembling Plate
Form
Item dimension
(LxWxt)
Qty/unit
(in pcs)
Cost Element( in Birr/hrs)
Production
costS/no S u b - O p e n .
c o d e - ( l e v e l - 4 )
Sub-Open. name Task description
Work Breake Down Structure Form No:-WF/PIT/060
Product Name:-Dry cargo Semi-trailer Station: Plat form assembly
Station Code:-03.03.10
Mesfin Industrial Engineering PLC MIE-QMS –W
Title of document:Procedure for Process planning P
¶ ¶ y y
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Issue
no.02
Shop:Welding Shop
Product Code:-03 Shop Code:-03.03
Tasks code
(level-5)
Labor
cost/unit
Machine
cost/unit
Material
cost/unit
1 03.03.11.02.01 Assembling of front stand
2 03.03.11.02.02
Assembling of front board by
maintaining equal clearancefrom both side and tacking tocolumn and front beam.
3 03.03.11.02.03 Assembly of central & rear columns
4 03.03.11.02.04
chalk and also mark theposition of hinges for side &rear boards
5 03.03.11.02.05Tack the guide and supportplate on the side beams
6 03.03.11.02.06
Positioned side boards properlyon place and tack to columnsand side beam (bymaintaining equal gap fromboth side)
7 03.03.11.02.07
Tack the assembled pin hingesand hinges (pin hinges tobeams and hinges to boards)
8 03.03.11.02.08
Tack the assembled latch andlatch catch with reference of placing the latch catch at theedge of bend of columns andlatch aligned with upper edgeof bend of boards
Item dimension
(LxWxt)
03.03.11.02Assembling stand
and boards
Station Code:-03.03.10
Qty/unit
(in pcs)S/no S u b - O p e n .
c o d e - ( l e v e l -
4 ) Sub-Open. name Task description
c
p
Cost Element( in Birr/hrs)
Production
cost
P
Product Name:-Dry cargo Semi-trailer Station: Plat form assembly &
Work Breake Down Structure Form No:-WF/PIT/060
Mesfin Industrial Engineering PLC MIE-QMS –WP
Title of document:Procedure for Process planning
mSFN x!NÄST¶ÃL x!n©!N¶NG ̀ .yt.yG.k#ÆNà Document No.
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Issue
no.02
Shop:Welding Shop
Product Code:-03 Shop Code:-03.03
Tasks code
(level-5)
Labor
cost/unit
Machine
cost/unit
Material
cost/unit
9 03.03.11.02.09
Assemble of rear board bymaintaining equal clearance fromboth side and tacking to rear column and rear beam
10 03.03.11.02.10Tacking and welding hinges andpin,catch and latch catch after inspecting the clearance & gap.
03.03.11.03 Tyre Fitting 03.03.11.03.01 Trye f itting
Standard Item
Rim 13 1114
Tyre with inner tupe 13 2435
Winch 12 2190
Small hook 22 114Big Hook 13 112
Latch adjustable(left) 7
Latch adjustable(right) 7
Latch catch 14
Steel hinge with pin 34 1460
Twist lock 8 9466
Self lock nut 2
Nut 2 3188.8Bolt (M14) 28
5,579 3,431 233,872 242,882
03.03.11.02Assembling stand
and boards
Title of document:Procedure for Process planning
Station: Plat form assembly & B
Item dimension
(LxWxt)
Qty/unit
(in pcs)
MIE-QMS –WP-
Cost Element( in Birr/hrs)
Work Breake Down Structure Form No:-WF/PIT/060
Product Name:-Dry cargo Semi-trailer
Mesfin Industrial Engineering PLC
Production
cost
Pag
Total Production Cost of Plate form assembling & Board fitting
Station Code:-03.03.10
S/no S u b - O p e n .
c o d e - ( l e v e l -
4 ) Sub-Open. name Task description
co
pe
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Shop:Painting Shop
Product Code:-03 Shop Code:-03.04
Tasks code
(level-5)
Labor
cost/unit
Machine
cost/unit
Material
cost/unit
03.04.01.01.01 Remove the weldingspots,spatter,& slugs usings chisels
03.04.01.01.02
Polish welding joints & rusts usingcanvas, sand paper,wire brush,wiredisc& polishing disc
03.04.01.01.03 Remove grease ,oils & asphaltusing solvents with cleaning rages
03.04.01.01.04Wash the product/work usingOMO,water,sand paper & dry it by
abojedid
03.04.01.02.01Prepare the composition of one liter antirust with one liter thinner
03.04.01.02.02 Stir continuously untill it should behomogenous
03.04.01.02.03Cover the part or parts that havedifferent colors in order to protectfrom the unnecessary paint
03.04.01.02.04 Clean the spray gun using thinner &then fill the antirust paint
03.04.01.02.05 Adjust the proper pressurized air for painting
03.04.01.02.06Start antirust painting by maintiningthe distanse as the spray gunmoves across the surface of thework with constant flow rate
03.04.01.02.07 Keep the painted product/work untilit drys complately
Cleaning
0 3 . 0
4 . 0
1 . 0 2
A n t i - r u s t p a i n t
i n g
0 3 . 0 4 . 0 1 . 0 1
Mesfin Industrial Engineering PLC MIE
Title of document:Procedure for Process planning
Work Breake Down Structure Form No:-WF/PIT/060
Station: Painting
S/no S u b - O p e n .
c o d e - ( l e v e l -
4 ) Sub-Open. name
Product Name:-Dry cargo Semi-trailer
Station Code:-03.
Task description
Item dimension
(LxWxt)
Qty/unit
(in pcs)
Cost Element( in Birr/hrs)
Pr
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ssue
no.0
Shop:Painting Shop
Product Code:-03 Shop Code:-03.04
Tasks code
(level-5)
Labor
cost/unit
Machine
cost/unit
Material
cost/unit
03.04.01.03.01
Polish,blow,wash & dry the anti-rustpainted product/work before fillingmetallic stucco ( bodyfiller)
03.04.01.03.02Prepare metallic stucco & dried withproper composition
03.04.01.03.03 Fill groove & irregularities withmetal stucco using Japanese spoon
03.04.01.03.04 Keep metallic stucco filled productuntil to drys completely
03.04.01.03.05 Polish the product using
apporopriate sand papers03.04.01.03.06 Blow,wash & dry
03.04.01.04.01Prepare spursso paint withapporoprate composition of one liter nitro paint,half liter normal stucco &one and half liter of thinner
03.04.01.04.02 Stir continuously untill to behomogenous
03.04.01.04.03 Clean the spray gun using thinner &then fill the nitro paint
03.04.01.04.04 Adjust the proper pressurized air for painting
03.04.01.04.05Start corrective paint by maintiningthe distanse as the spray gunmoves across the surface of thework with constant flow rate
03.04.01.04.06Keep the painted product/work until
it dry complately03 04 01 04 07 Blow wash & dry
0 3 . 0
4 . 0
1 . 0
4
I n t e r m e d i a t e p a i n t i n g ( s p u r s s o p a i n t i n g )
Qty/unit
(in pcs)
Cost Element( in Birr/hrs)
Item dimension
(LxWxt)
0 3 . 0
4 . 0
1 . 0
3
I n t e r m e d i a t e p a i n t i n g ( F i l l i n g
s t u c c o
p e r m e t a l )
Product
costS/no S u b - O p e n .
c o d e - ( l e v e l -
4 ) Sub-Open. name Task description
Mes in Industrial En ineerin PLC MIE-QM
Title of document:Procedure for Process planning
Station Code:-03.04.01
Work Breake Down Structure Form No:-WF/PIT/060
Product Name:-Dry cargo Semi-trailer Station: Painting shop
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Issue
no.02
Shop:Painting Shop
Product Code:-03 Shop Code:-03.04
Tasks code
(level-5)
Labor
cost/unit
Machine
cost/unit
Material
cost/unit
03.04.01.05.01Fill normal stucco on the surface of the work to be smoothened
03.04.01.05.02
Keep the normal stucco filledproduct/work untill to dryscompletely
03.04.01.05.03Wash using water proof sand paper with water & allow to dry it
03.04.01.06.01
Prepare corrective paint withapporoprate composition of one liter nitro paint & one liter of thinner
03.04.01.06.02Stir continuously untill to behomogenous
03.04.01.06.03Clean the spray gun using thinner &then fill the nitro paint
03.04.01.06.04 Adjust the proper pressurized air for painting
03.04.01.06.05
Start corrective paint by maintiningthe distanse as the spray gunmoves across the surface of thework with constant flow rate
03.04.01.06.06Keep the painted product/work untildrys complately
03.04.01.06.07 Blow,wash & dry
03.04.01.06.08
Iinspect the product & take
corrective action
S/no
0 3 . 0 4 . 0 1 . 0 5
I n t r m e d i a t e
p a i n t i n g ( F i l l i n g n o r m a l
s t u c c o )
0 3 . 0 4
. 0 1 . 0 6
I n t e r m e d i a t e p a i n t i n g ( c
o r r e c t i v e p a i n t p a i n t i n g )
Station Code:-03.04.01
S u b - O p e n .
c o d e - ( l e v e l -
4 ) Sub-Open. name Task description
Item dimension
(LxWxt)
Qty/unit
(in pcs)
Cost Element( in Birr/hrs)
Producti
cost
Title of document:Procedure for Process planning
Work Breake Down Structure Form No:-WF/PIT/060
Station: Painting shopProduct Name:-Dry cargo Semi-trailer
M esfin Industrial Engineering PLC MIE-QMS
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ssue
no.02
Shop:Painting Shop
Product Code:-03 Shop Code:-03.04
Tasks code
(level-5)
Labor
cost/unit
Machine
cost/unit
Material
cost/unit
03.04.01.07.01
Prepare final paint with theapporopraiate composition of four
liter paint with hardener & one litter thinner
03.04.01.07.02 Stir continuously untill to behomogenous
03.04.01.07.03 Clean the spray gun using thinner &then fill the final paint
03.04.01.07.04 Adjust the proper pressurized air for painting
03.04.01.07.05 Start corrective paint by maintiningthe distanse as the spray gunmoves across the surface of thework with constant flow rate
03.04.01.07.06 Keep the painted product/work untilit drys complately
03.04.01.07.07Inspect and take corrective action
7,611 3 ,5 65 2 36 ,5 03 247,679
S/no
Total Production
Station Code:-03.04.01
S u b - O p e n .
c o d e - ( l e v e l -
4 ) Sub-Open. name Task description
Production
cost
0 3 . 0
4 . 0
1 . 0
7
F
i n a l p a i n t i n g
22
Title of document:Procedure for Process planning P
Work Breake Down Structure Form No:-WF/PIT/060
Station: Painting shopProduct Name:-Dry cargo Semi-trailer
Item dimension
(LxWxt)
Qty/unit
(in pcs)
Cost Element( in Birr/hrs)
Mesfin Industrial Engineering PLC MIE-QMS –WP
Document No.mSFN x!NÄST¶ÃL x!n©!N¶NG `.yt.yG.k#ÆNÃ
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ssue
no.02
Shop:Finishing Shop
Product Code:-03 Shop Code:-03.05
Tasks code
(level-5)
Labor
cost/hr
Machine
cost/hrs
Material
cost/hrs
03.05.01.01 Mounting reserve wheel tyre
03.05.01.02 Mounting reserve fuel tank
03.05.01.03 .Laminating with mastije
03.05.01.04 . Laminating with rupper.
03.05.01.05 Fixing (riveting) number plate
03.05.01.06 Fixing (riveting) MIE logo
03.05.01.07 Fixing flaps
03.05.01.08 Fixing rectangular reflector
03.05.01.09
Assembling dismantled parts of the Semi-trailers duringpainting process
Product Name:-Dry cargo Semi-trailer
Mechanical fitting03.05.01
Production
cost
Station Code:-03.05.01
S u b - O p e n . c o d e -
( l e v e l - 4 )
Sub-Open. name Task description
Item dimension
(LxWxt)
Qty/unit
(in pcs)
Cost Element( in Birr/hrs)% of
complet
per stati
shopS/no
Mesfin Industrial Engineering PLC MIE-QMS –WP-14-10
Title of document:Procedure for Process planning Page:
Work Breake Down Structure Form No:-WF/PIT/060
Station: Finishing shop
mSFN x!NÄST¶ÃL x!n©!N¶NG `.yt.yG.k#ÆNà Document N
f d l MIE QMS W
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ssue
no.02
Shop:Finishing Shop
Product Code:-03 Shop Code:-03.05
Tasks code
(level-5)
Labor
cost/hr
Machine
cost/hrs
Material
cost/hrs
03.05.02.01
Mounting of breaking chamber type30 on 1st Axle ( Contains:-breaklever,coil spring & small yoke)
03.05.02.02
Mounting of breaking chamber type
24 on middle Axle ( Contains:-breaklever,coil spring & longer yoke)
03.05.02.03
Mounting of breaking chamber type
24 on rear Axle ( Contains:-break
lever,coil spring & longer yoke)
03.05.02.04
Assembly of emergency rely withload valve ( fitting elbow, nipple &"T" distributor)
03.05.02.05 Mounting emergency rely on Trailer
03.05.02.06Mounting air reservoir tanker onsupport
03.05.02.07
Installation of hose with itsconnectors(#1=out let,#2(right)=fitsto front axle break chamber, #2(left) fits to middle axle then to rear axle,#3(large Ø) fits to air reservoir tanker & #4=inlet
03.05.02.08 Fitting of 3 way & 4 way hose
03.05.02.09
Connecting Steel cable with
mechanical hand break & breaklever at rear axle
03.05.02Installing Brake
System
Mesfin Industrial Engineering PLC MIE-QMS –W
Title of document:Procedure for Process planning
Product Name:-Dry cargo Semi-trailer Station: Finishing shop
Station Code:-03.05.01
S/no S u b - O p e n .
c o d e - ( l e v e l - 4 )
Sub-Open. name Task description
Item dimension
(LxWxt)
Qty/unit
(in pcs)
Cost Element( in Birr/hrs)
Production
cost
Work Breake Down Structure Form No:-WF/PIT/060
mSFN x!NÄST¶ÃL x!n©!N¶NG `.yt.yG.k#ÆNà Document No.
MIE-QMS –WP-14-10Mesfin Industrial Engineering PLC
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no.02
Shop:Finishing Shop
Product Code:-03 Shop Code:-03.05
Tasks code
(level-5)
Labor
cost/hr
Machine
cost/hrs
Material
cost/hrs
03.05.02.10
Fitting red & yellow break coils withthe same color of coupling head(Inlet=yellow,Outlet=red)
03.05.03.01Fixing junction box with screws onrear longitudinal beam
03.05.03.02Installing Seven lines electricalCable from junction box to a driver
03.05.03.03Fitting protection grid & parking lighton rear beam
03.05.03.04
Connecting the junction box'scables to parking light,plate number light(square cable) & side Light
03.05.03.05
tt ng g ts ate
light,side light)Standard Item
Bolt with nut,M8x25 12
Bolt with nut,M8x40
Nut,M24 2
Flat washer ,M8
Grease gun 1
Cross wrench
24x27x30x32,L=700mm 1
Aluminum Plate 1
Hydrualic jack 25 ton 1
Anti skid rupper 70x5 4
Cup for in let pipe 1" 1
Cup for drainage pipe 1" 1
Union for drainage 1/2" 1
Union for fuel tapout let 1/2" 1
Fuel tap for out let 1/2" 1
Aluminum water tanker 40 liter 1
Task description S u b -
O p e n .
c o d e -
( l e v e l - 4 )
Installing Electricalsystem.
Cost Element( in Birr/hrs)
Production
cost
Title of document:Procedure for Process planning Page:
Qty/unit
(in pcs)Sub-Open. name
03.05.03
Mesfin Industrial Engineering PLC
Item dimension
(LxWxt)
Work Breake Down Structure Form No:-WF/PIT/060
Product Name:-Dry cargo Semi-trailer Station: Finishing shop
Station Code:-03.05.01
S/no
complet
per stat
shop
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Issue
no.02
Form No:-WF/PIT/060
Shop:Material preparation
Product Code:-01 Shop Code:-01.01
Tasks code
(level-5)
Labor
cost/unit
Machine
cost/unit
Material
cost/unit
1 01.01.01.01
Cutting procedure on 16mm thickness 01.01.01.01.01 King Pin Plate 1500x1130x16
1
2 01.01.01.02
Cutting procedure on 12mm thickness 01.01.01.02.01 Bottom Reinforcement 2950x230x12 2
3 01.01.01.03
Cutting procedure on 10mm thickness 01.01.01.03.01 Web plate 12390x420x10
2
401.01.01.04
Cutting procedure on 8mm thickness 01.01.01.04.01 Landing Plate 370x370x8 2
501.01.01.05
Cutting procedure on 6mm thickness 01.01.01.05.01
Cover Plate
(Water drainge) 1130x848x6 1
% of completion p
total
Product Name:-Dry cargo Semi-trailer
Cost Element( in Birr/hrs)
Document No.
Mesfin Industrial Engineering PLC MIE-QMS –WP-14-10
Produ.
cost
% of compl.per station/
shop
Title of document:Procedure for Process planning Page: of
Station: Pantograph Machine
mSFN x!NÄST¶ÃL x!n©!N¶NG `.yt.yG.k#ÆNÃ
Station Code:-01.01.01
S/no S u b - O p
e n .
c o d e - ( l e v e l - 4 )
Sub-Open. name Task description
Item dimension
(LxWxT)
Qty/unit(
in pcs)
Work Break Down structure
Ä Ã Ã
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ssue
no.02
Shop:Material preparation
Product Code:-01 Shop Code:-01.01
Tasks code
(level-5)
Labor
cost/unit
Machine
cost/unit
Material
cost/unit
1 01.01.02.01 01.01.01.02.01 King Pin Plate 1500x1130x16 1
2 01.01.02.02 01.01.02.02.01 Bottom Reinforcement 2950x230x12 2
3 01.01.02.03 01.01.02.03.01 Web plate 12390x420x10 2
4 01.01.02.04 01.01.02.04.01 Landing Plate 370x370x8 2
501.01.02.05 01.01.02.05.01
Cover Plate (Water
drainge) 1130x848x6 1
% of
completion
per station/
shop
% of
completion
total
Cost Element( in Birr/hrs)
Productio
n cost
Work Breake Down Structure Form No:-WF/PIT/060
Station: Rectification & GrindingProduct Name:-Dry cargo Semi-trailer
Station Code:-01.01.02
Document No.
Title of document:Procedure for Process planning Page: of
Mesfin Industrial Engineering PLC MIE-QMS –WP-14-10
mSFN x!NÄST¶ÃL x!n©!N¶NG `.yt.yG.k#ÆNÃ
Recificaion & Grinding
Item dimension
(LxWxT)
Qty/unit(
in pcs)S/no S u b - O p e n .
c o d e - ( l e
v e l - 4 )
Sub-Open. Name Task description
SFN !NÄST¶ÃL ! ©!N¶NG ` t G k#ÆNà D t N
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Issue
no.02
Shop:Material preparation
Product Code:-01 Shop Code:-01.01
Tasks code
(level-5)
Labor
cost/unit
Machine
cost/unit
Material
cost/unit
1 01.01.03.01.01Connecting plate-1 (Reserve
Wheel carrier) 100x60x10
2 01.01.03.01.02 Connecting Bracket 714x319x10
3 01.01.03.01.03 Rinfortcement plate-3 264x110x10
4 01.01.03.02.01 Vertical Reinforcement 415x110x8
5 01.01.03.02.02 Pocket 220x150x8
6 01.01.03.02.03 Pocket Cover 150x150x8
7 01.01.03.02.04 Reinforcement Plate 98x82x88 Cover plate 320x270x8
9 01.01.03.02.05 Triangular winch Support Plate 75x75x8
10 01.01.03.02.06Rectangular winch support
Plate 110x88x8
11 01.01.03.02.07 Gusset plate ar rear of rear axle 220x250x8
12 01.01.03.02.08Gusset plate ar front of rear
axle 480x158x8
13 01.01.03.02.09 Side plate for side board 800x45x8
14 01.01.03.02.10 Upper side board Protector 180x64x8
15 01.01.03.02.11 Lower side board Protector 200x45x8
16 01.01.03.02.12 Upper rear board Protector 200x64x8
17 01.01.03.02.13 Lower rear board Protector 200x45x8
18 01.01.03.02.14 Reinforcement plate-2 110x96x8
19 01.01.03.02.15
Connecting plate (Reserve
water tanker) 100x100x8
Product Name:-Dry cargo Semi-trailer
mSFN x!NÄST¶ÃL x!n©!N¶NG .yt.yG.k#ÆNà Document No.
Mes in Industrial En ineerin PLC MIE-QMS –WP-14-10
Title of document:Procedure for Process planning Page: of
Work Breake Down Structure Form No:-WF/PIT/060
Station: Big Shearing Machine
Station Code:-01.01.03
S u b - O p e n .
c o d e - ( l e v e l -
4 ) Sub-Open. name Task description
Item dimension
(LxWxT)
Qty/unit(
in pcs)
Cost Element( in Birr/hrs)
Productio
n cost
% of
completion
per station/
shop
% of
completion per
total
01.01.03.01 Cutting Procedureon 10 mm thickness
01.01.03.02Cutting Procedureon 8 mm thickness
S/no
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no.02
Shop:Material preparation
Product Code:-01 Shop Code:-01.01
Tasks code
(level-5)
Labor
cost/unit
Machine
cost/unit
Material
cost/unit
20 01.01.03.04.01 Item-7 388x50x6 2
21 01.01.03.04.02 Connecting U-channel-1 1402x246x6 1
22 01.01.03.04.03 Connecting U-channel-2 668x136x6 2
23 01.01.03.04.04 Connecting U-channel-3 458x136x6 2
24 01.01.03.04.05 Connecting U-channel-4 886x246x6 1
25 01.01.03.04.06 Vertical Support plate 202x135x6 4
26 01.01.03.04.07 Reinforcement plate-4 224x60x6 4
27 01.01.03.04.08 Reinforcement plate-1 200x200x6 2
28 01.01.03.04.09Landing gear support footplate 540x200x6 4
29 01.01.03.04.10 Top cover plate 219x205x6 2
30 01.01.03.04.11 Triangular reinforcement 162x94x6 4
mSFN x!NÄST¶ÃL x!n©!N¶NG `.yt.yG.k#ÆNà Document No.
Product Name:-Dry cargo Semi-trailer
Mesfin Industrial Engineering PLC MIE-QMS –WP-14-10
Title of document:Procedure for Process planning Page: of
Work Breake Down Structure Form No:-WF/PIT/060
Station: Big Shearing Machine
Station Code:-01.01.03
S u b - O p e n
.
c o d e - ( l e v e
l - 4 )
Sub-Open. name Task description
Item dimension
(LxWxT)
Qty/unit(
in pcs)
Cost Element( in Birr/hrs)
Productio
n cost
% of completion
per station/
shop
% of
completion pe
total
01.01.03.04Cutting Procedureon 6 mm thickness
S/no
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Prepared By: Lwelo G. Checked By: Gizaw B. Approved By: Nicodemos A.
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no.02
Shop:Material preparation
Product Code:-01 Shop Code:-01.01
Tasks code
(level-5)
Labor
cost/unit
Machine
cost/unit
Material
cost/unit
31 01.01.03.05.01 External cross member at front 779x260x5 10
32 01.01.03.05.02 External cross member at rear 779x300x5 28
33 01.01.03.05.03 Reinforcement at corner of platform 265x123x5 8
34 01.01.03.05.04 Front Stand 1200x345x5 2
35 01.01.03.05.05 Central stand 800x294x5 8
36 01.01.03.05.06Rear stand
800x345x5 237 01.01.03.05.07 Side plate for rear board 800x85x5 2
38 01.01.03.05.08Connecting plate-2 (Reserve wheel
carrier) 100x60x5 2
39 01.01.03.05.09Triangular reinforcement plate
(Reserve wheel carrier) 250x100x5 3
40 01.01.03.05.10 Side plate of front board 1400x85x 541 01.01.03.05.11 Column Insert 400x188x5 12
42 01.01.03.05.12 Support (Rear Fender) 124.5x50x5 2
% of
completion
per station/
shop
% of
completion
total
Sub -Total
Task description
Qty/unit(
in pcs) S
u b - O p e n .
c
o d e - ( l e v e l - 4 )
Sub-Open. name
Item dimension
(LxWxT)
01.01.03.05 Cutting Procedureon 5 mm thickness
mSFN x!NÄST¶ÃL x!n©!N¶NG `.yt.yG.k#ÆNÃ
Station: Big Shearing Machine
Station Code:-01.01.03
Work Breake Down Structure Form No:-WF/PIT/060
Product Name:-Dry cargo Semi-trailer
S/no
Document No.
Mesfin Industrial Engineering PLC MIE-QMS –WP-14-10
Title of document:Procedure for Process planning Page: of
Cost Element( in Birr/hrs)
Productio
n cost
Document No.mSFN x!NÄST¶ÃL x!n©!N¶NG ̀ .yt.yG.k#ÆNÃ
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ssue
no.02
Shop:Material preparation
Product Code:-01 Shop Code:-01.01
Tasks code
(level-5)
Labor
cost/unit
Machine
cost/unit
Material
cost/unit
1 01.01.04.01.01 Front beam 2470x332x4 1
2 01.01.04.01.02 Side Beam 2476x325x4 10
3 01.01.04.01.03 Rear Beam 2470x332x4 1
4 01.01.04.01.04 Internal cross member small 886x304x4 3
5 01.01.04.01.05 Internal cross member big 886x404x4 7
6 01.01.04.01.06Internal cross member
reinforcement 886x404x4 4
7 01.01.04.01.07 Side Omega 12275x216x4 2
8 01.01.04.01.08 Central Omega 10546x216x4 1
9 01.01.04.01.09 Front Stand seal 1200x120x4 2
10 01.01.04.01.10 Front stand Cover plate 150x50x4 2
11 01.01.04.01.11 Central Stand seal 800x200x4 8
12 01.01.04.01.12 Central stand cover plate 150x50x4 8
Cutting Procedure on
4 mm thickness
ocu e t o
MIE-QMS –WP-14-10
Page: of
Station Code:-01.01.04
S u b - O p e n .
c o d e - ( l e v e l - 4 )
01.01.04.01
Task description
Item dimension
(LxWxT)
Qty/unit(
in pcs)
¶ ¶ y y
Mesfin Industrial Engineering PLC
Title of document:Procedure for Process planning
Work Breake Down Structure Form No:-WF/PIT/060
Station: Small Shearing MachineProduct Name:-Dry cargo Semi-trailer
S/no
Cost Element( in Birr/hrs)
Productio
n cost
% of
completion
per station/
shop
% of
completion per
totalSub-Open. name
Document No.mSFN x!NÄST¶ÃL x!n©!N¶NG ̀ .yt.yG.k#ÆNÃ
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no.02
Shop:Material preparation
Product Code:-01 Shop Code:-01.01
Tasks code
(level-5)
Labor
cost/unit
Machine
cost/unit
Material
cost/unit
13 01.01.04.01.13 Rear stand seal 800x120x4 2
14 01.01.04.01.14 Rear stand Cover plate 150x50x4 2
15 01.01.04.01.15 Cover plate (Insert) 400x125x4 12
16 01.01.04.01.16 Omega for front board 1570x216x4 2
17 01.01.04.01.17 Rear Sheet 886x434x4 1
18 01.01.04.01.18 Side plate (Tool box) 238x150x4 2
19 01.01.04.01.19 Vertical part of bumper 384x375x4 2
20 01.01.04.01.20 Horizontal part of bumper 2500x224x4 1
21 01.01.04.01.21Cover plate for horizontal part
of bumper-1 2500x90x4 1
22 01.01.04.01.22Cover plate for horizontal partof bumper-2 90x50x4 2
23 01.01.04.01.23Reinforcement connecting
plate (bumper) 160x100x4 2
Task description
Item dimension
(LxWxT) S u b - O p e n .
c o d e - ( l e v e l - 4 )
Sub-Open. name
01.01.04.01
MIE-QMS –WP-14-10
Product Name:-Dry cargo Semi-trailer Station: Small Shearing Machine
¶ ¶ y y
Mesfin Industrial Engineering PLC
Title of document:Procedure for Process planning
Work Breake Down Structure Form No:-WF/PIT/060
Cutting Procedure on4 mm thickness
Qty/unit(
in pcs)
% of
completion per
total
Productio
n cost
% of
completion
per station/
shop
Cost Element( in Birr/hrs)
Page: of
S/no
Station Code:-01.01.04
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ssue
no.02
Shop:Material preparation
Product Code:-01 Shop Code:-01.01
Tasks code
(level-5)
Labor
cost/unit
Machine
cost/unit
Material
cost/unit
24 01.01.04.02.01 Connecting bracket 500x353x3 1
25 01.01.04.02.02 Chequer plate 12300x2400x(3+2) 1
26 01.01.04.02.03 Spacer (Insert) 132x50x3 24
27 01.01.04.02.04 Belt (Water tanker) 1101x40x3 428 01.01.04.02.05 Tool Box door 938x403x3 1
29 01.01.04.02.06 Rear & Bottom Sheet 886x599x3 1
30 01.01.04.02.07 Number plate holder 708x400x3 2
31 01.01.04.03.01 Junction box support plate 418x150x2 1
32 01.01.04.03.02 Front board sheet 2428x946x2 2
33 01.01.04.03.03
Upper & lower seal of front board
seal 2428x209x2 2
34 01.01.04.03.04 Side board Sheet 2261x1032x2 10
35 01.01.04.03.05 Upper & lower side board seal 2261x226x2 20
36 01.01.04.03.06 Rear board sheet 2458x1020x2 1
37 01.01.04.03.07 Upper & Lower rear board seal 2458x214x2 2
38 01.01.04.03.09Reserve fuel tanker Side & BottomSheeting 1931x1500x2 1
39 01.01.04.03.10 Reserve fuel tanker Top Sheeting 1500x228x2 1
40 01.01.04.03.11Reserve fuel tanker Front & Rear
Sheeting 800x346x2 2
41 01.01.04.03.12 Reserve fuel tanker Internal Panel 798x344x2 242 01.01.04.03.13 Rear fender sheet 842x760x2 243 01.01.04.03.14 Rear light holder 600x425x2 2
Product Name:-Dry cargo Semi-trailer
Cutting procedureon 3 mm thickness
01.01.04.02
Item dimension
(LxWxT)
¶ ¶ y y
Title of document:Procedure for Process planning
Document No.
%
comple
to
Page: of
Work Breake Down Structure Form No:-WF/PIT/060
Station: Small Shearing Machine
Station Code:-01.01.04
Qty/unit(
in pcs)S/no S u b - O p e n .
c o d e - ( l e v e l - 4 )
Mesfin Industrial Engineering PLC MIE-QMS –WP-14-10
Productio
n cost
% of
completion
per station/
shop
Cost Element( in Birr/hrs)
Task description
01.01.04.03
Sub-Open. name
Cutting procedure
on 2 mm thickness
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no.02
Shop:Material preparation
Product Code:-01 Shop Code:-01.01
Tasks code
(level-5)
Labor
cost/unit
Machine
cost/unit
Material
cost/unit
1 01.01.05.01.01 Twist lock support long 300x50x25x5 16
2 01.01.05.01.02 Twist lock support short 135x50x25x5 8
3 01.01.05.01.03 Reserve wheel support frame 1931x60x30x5 4
3 01.01.05.01.04 Item-2 (Reserve wheel carrier) 1050x60x30x6 2
4 01.01.05.01.05 Item-3 (Reserve wheel carrier) 2000x60x30x6 2
4 01.01.05.01.06 Item-4 (Reserve wheel carrier) 1022x50x25x5 2
5 01.01.05.01.07 Item-5(Reserve wheel carrier) 370x60x30x6 2
5 01.01.05.01.08 Item-6(Reserve wheel carrier) 200x60x30x6 2
6 01.01.05.01.09 Item-10(Reserve wheel carrier) 710x50x25x5 4
6 01.01.05.01.10 Item-11(Reserve wheel carrier) 950x50x25x5 2
7 01.01.05.01.11 Item-12(Reserve wheel carrier) 156x100x50x5 8
7 01.01.05.01.12 Item-12' (Reserve wheel carrier) 206x100x50x5 8
8 01.01.05.01.13 Item-13 (Reserve wheel carrier) 115x60x30x6 4
8 01.01.05.01.14 Item-14 (Reserve wheel carrier) 85x60x30x6 4
9 01.01.05.01.15Horizontal support (Reserve wheel
carrier) 460x60x30x6 5
9 01.01.05.01.16Vertical support-1 (Reserve wheel
carrier) 979x60x30x6 1
10 01.01.05.01.17Vertical support-2 (Reserve wheel
carrier) 794x60x30x6 3
10 01.01.05.01.18U-profile support (Air
cylinder) 500x60x30x6 2U-profile rear light support
¶ ¶ y y
Qty/unit(
in pcs)
Cost Element( in Birr/hrs)
Productio
n cost
Mesfin Industrial Engineering PLC MIE-QMS –WP-14-10
Title of document:Procedure for Process planning Page: of
Work Breake Down Structure Form No:-WF/PIT/060
Station: Band Saw MachineProduct Name:-Dry cargo Semi-trailer
Station Code:-01.01.05
S u b -
O p e n .
c o d e -
( l e v e l - 4 )
Sub-Open. name Task description
Item dimension
(LxWxT)
% of
completion
per station/
shop
comp
S/no
Cutting of U-
channels01.01.05.01
Document No.mSFN x!NÄST¶ÃL x!n©!N¶NG `.yt.yG.k#ÆNÃ
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ssue
no.02
Shop:Material preparation
Product Code:-01 Shop Code:-01.01
Tasks code
(level-5)
Labor
cost/unit
Machine
cost/unit
Material
cost/unit
12 01.01.05.02.01 Axle reinforcement tube 845x100x60x4 2
13 01.01.05.02.02Vertical support (Aluminum
tanker) 100x80x30x2.5 2
14 01.01.05.02.03 Rear fender reinforcement 610x40x40x2.5 2
15 01.01.05.02.04 RHS (Central suspension) 720x80x80x6 2
16 01.01.05.03.01 Item-8 (Reserve wheel carrier) Dia. 24x350 2
17 01.01.05.03.02 Item-9 (Reserve wheel carrier) Dia. 20x269 2
18 01.01.05.03.03Pin (Landing gear foot
support) Dia. 55x215 4
19 01.01.05.04.01 Tanker Un-sliding 228x40x40x2 2
20 01.01.05.04.02Angle iron for locking (Tool
box) 40x40x40x2 1
21 01.01.05.05.01 Bushing for landing gear 228x40x40x2 2
22 01.01.05.05.02 Pipe (Central suspension) 40x40x40x2 1
01.01.05.02
01.01.05.03Cutting of Round
rod
01.01.05.05
01.01.05.04
Mesfin Industrial Engineering PLC MIE-QMS –WP-14-10
Sub-Open. name Task description
Item dimension
(LxWxT)
Title of document:Procedure for Process planning Page: of
Qty/unit(
in pcs)
Cost Element( in Birr/hrs)
Productio
n cost
Work Breake Down Structure Form No:-WF/PIT/060
Station: Band Saw MachineProduct Name:-Dry cargo Semi-trailer
Station Code:-01.01.05
% of
completion
per station/
shop S u b - O p e n .
c o d e - ( l e v e l - 4 )
% of
completion per
totalS/no
Cutting of RHS
Cutting of Angle
iron
Cutting of pipe
P d B L l G Ch k d B Gi B A d B Ni d A
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Issue
no.02
Shop:Material preparation
Product Code:-01 Shop Code:-01.01
Tasks code
(level-5)
Labor
cost/unit
Machine
cost/unit
Material
cost/unit
1 01.01.06.01.01 Ring Fixing I-beam 886x190x200x6.5x10 2
2 01.01.06.01.02
King pin reinforcement I-
beam (longe) 740x160x160x8x13 1
3 01.01.06.01.03King pin reinforcement I-
beam (Short) 436x160x160x8x13 2
740.00 912.04 75375.37 77027.4 26%
Product Name:-Dry cargo Semi-trailer
Mesfin Industrial Engineering PLC
Station: Power hacksaw Machine
MIE-QMS –WP-14-10
Title of document:Procedure for Process planning
Page: of
Work Breake Down Structure Form No:-WF/PIT/060
Station Code:-01.01.06
S/no S
u b - O p e n .
c
o d e - ( l e v e l - 4 )
Sub-Open. name
Cost Element( in Birr/hrs)
Productio
n cost
% of
completion
per station/
shop
% o
completio
tota
01.01.06.01 Cutting of I-Beams
Total Production cost of Cutting Process (Birr)
Task description
Item dimension
(LxWxT)
Qty/unit(
in pcs)
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Issue
no.01
Shop:Material preparation
Product Code:-01 Shop Code:-01.01
Tasks code
(level-5)Labor
cost/unitMachinecost/unit
Materialcost/unit
1 01.01.07.01First setting of Punch
and die(V=100)01.01.07.01.01 Lower plate 12412x250x15 2
201.01.07.02.01
External cross member
at front 779x260x510
301.01.07.02.02
External cross member
at rear 779x300x528
401.01.07.02.03 Front stand 1200x345x5 5
501.01.07.02.04 Central stand 800x294x5 5
601.01.07.02.05 Rear stand 800x345x5 5
701.01.07.02.06 Column insert 400x188x5
12
8 01.01.07.02.07 Side plate for front board 1400x85x5 5
901.01.07.02.08 Side plate for rear board 800x45x2
2
1001.01.07.02.09 Front beam 2470x332x4
11 01.01.07.02.10 Rear beam 2476x325x4
Second setting of
punch and
die(V=50)
01.01.07.02
Mesfin Industrial Engineering PLC MIE-QMS –WP-14-10
Station Code:-01.01.07
S/no S u b - O p e n .
c o d e
- ( l e v e l - 4 )
Sub-Open. nameQty/unit(in pcs)
Cost Element( in Birr/hrs)
Production costTask description
Item dimension(LxWxt)
% of
completion
per station/shop
Title of document:Procedure for Process planning Page: of
Work Breake Down Structure Form No:-WF/PIT/060
Station: Big Bending MachineProduct Name:-Dry cargo Semi-trailer
% of
completiontotal
mSFN x!NÄST¶ L x!n©!N¶NG ̀ .yt.yG.k#ÆN Document No.
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Issue
no.02
Shop:Material preparation
Product Code:-01 Shop Code:-01.01
Tasks code
(level-5)
Labor
cost/unit
Machine
cost/unit
Material
cost/unit
12 01.01.07.02.11 Side beam 2470x332x4
13 01.01.07.02.12 Side omega 2453x216x4 2
14 01.01.07.02.13 Side omega 2453x216x42
15 01.01.07.02.14 Side omega 2453x216x42
16 01.01.07.02.15 Side omega 2453x216x42
17 01.01.07.02.16 Side omega 2453x216x42
18 01.01.07.02.17 Central omega short 742x216x42
19 01.01.07.02.18 Central omega long 2453x216x42
20 01.01.07.02.19 Central omega long 2453x216x42
21 01.01.07.02.20 Central omega long 2453x216x42
22 01.01.07.02.21 Central omega long 2453x216x42
23 01.01.07.02.22 Upper side board protector 180x64x820
24 01.01.07.02.23 Upper rear board protector 200x64x8 2
Second setting of
punch and
die(V=50)
01.01.07.02
Work Breake Down Structure Form No:-WF/PIT/060
Product Name:-Dry cargo Semi-trailer
S u b - O p e n .
c o d e - ( l e v e l - 4 )
Sub-Open. name
Qty/unit(
in pcs)
Station Code:-01.01.07
S/no Task description
Item dimension
(LxWxt)
Mesfin Industrial Engineering PLC
Cost Element( in Birr/hrs)
Productio
n cost
% of
completion
per station/
shop
% o
complet
tot
Title of document:Procedure for Process planningPage: of
Station: Big Bending Machine
MIE-QMS –WP-14-10
Document No. mSFN x!NÄST¶ L x!n©!N¶NG ̀ .yt.yG.k#ÆN
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Issue
no.02
Shop:Material preparation
Product Code:-01 Shop Code:-01.01
Tasks code
(level-5)
Labor
cost/unit
Machine
cost/unit
Material
cost/unit
25 01.01.07.03.01 Pocket for stand insert
26 01.01.07.03.02 Board protector
27 01.01.07.03.03 Plate at rear
28 01.01.07.04.01 Rear board 2458x1020x2 1
29 01.01.07.04.02 Front board 2428x946x2 2
30 01.01.07.04.03 Side board 2261x1032x2 10
Qty/unit(
in pcs)
Cost Element( in Birr/hrs)
Productio
n costTask description
% of
completion
per station/
shop
% o
completio
tota
Work Breake Down Structure Form No:-WF/PIT/060
Product Name:-Dry cargo Semi-trailer Station: Big Bending Machine
Station Code:-01.01.07
Item dimension
(LxWxt)
Title of document:Procedure for Process planning Page: of
Mesfin Industrial Engineering PLC MIE-QMS –WP-14-10
01.01.07.03
S/no S u b - O p e n .
c o d e - ( l e v e l - 4 )
Sub-Open. name
Third setting of
bunch and
die(V=60 die)
01.01.07.04
Fourth setting of
bunch and
die(V=Boards die)
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Issue
no.02
Shop:Material preparation
Product Code:-01 Shop Code:-01.01
Tasks code
(level-5)
Labor
cost/unit
Machine
cost/unit
Material
cost/unit
32 01.01.07.05.01 Upper front board seal 2261x224x2 2
32 01.01.07.05.02 Lower front board seal 2261x224x2 2
33 01.01.07.05.03 Upper rear board seal 2428x214x2 2
33 01.01.07.05.04 Lower rear board seal 2428x214x2 2
34 01.01.07.05.05 Upper side board seal 2261x224x2 10
34 01.01.07.05.06 Lower side board seal 2261x224x2 10
35 01.01.07.05.07 Rere Fender sheet 842x760x2 2
35 01.01.07.05.08 Tool box door 938x403x3 1
36 01.01.07.05.09 Bottom & side sheet-1 2000x809x3 1
36 01.01.07.05.10
Side & Bottom sheet-
2 2000x925x2 1
37 01.01.07.05.11
Conneting bracket
(Landing gear) 714x319x10 2
37 01.01.07.05.12
Connecting U-channel-1
(Landing gear support) 1402x246x6 1
38 01.01.07.05.13
Connect ng U-c anne -2
(Landing gear support) 668x136x6 2
% of
completion p
total S u b - O p e n .
c o d e - ( l e v e l - 4 )
Sub-Open. name
% of
completion
per station/
shop
01.01.07.05
S/no Task description
Item dimension
(LxWxt)
Qty/unit(
in pcs)
Cost Element( in Birr/hrs)
Productio
n cost
Product Name:-Dry cargo Semi-trailer Station: Big Bending Machine
Station Code:-01.01.07
Title of document:Procedure for Process planning Page: of
Work Breake Down Structure Form No:-WF/PIT/060
Mesfin Industrial Engineering PLC MIE-QMS –WP-14-10
Fifth setting of
bunch and
die(V=30/20)
mSFN x!NÄST¶ L x!n©!N¶NG ̀ .yt.yG.k#ÆN Document No.
MIE QMS WP 14 10
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Issue
no.02
Shop:Material preparation
Product Code:-01 Shop Code:-01.01
Tasks code
(level-5)
Labor
cost/unit
Machine
cost/unit
Material
cost/unit
39 01.01.07.05.14Connecting U-channel-3
(Landing gear support) 458x136x6 2
40 01.01.07.05.15
Connecting U-channel-4
(Landing gear support) 886x246x6 1
41 01.01.07.05.16
(Landing gear foot
support) 264x110x10 4
42 01.01.07.05.17
(Landing gear foot
support) 224x60x6 4
43 01.01.07.05.18
(Landing gear foot support
plate) 202x135x6 4
44 01.01.07.05.19
Reserve wheel support
frame 1931x60x30x5 4
45 01.01.07.05.20
Front & rear sheet
(Reserve fuel tanker) 800x346x2 2
46 01.01.07.05.21 Fender Support 124.5x50x5 2
191.5 837.9 0.3%
Qty/unit(
in pcs)Task description
Item dimension
(LxWxt)
Work Breake Down Structure Form No:-WF/PIT/060
Title of document:Procedure for Process planning
Station Code:-01.01.07
Productio
n cost
% of
completion
per station/
shop
% of
completion
totalS/no
Total Production cost of Bending Process (Birr)
Page: of
Mesfin Industrial Engineering PLC MIE-QMS –WP-14-10
Cost Element( in Birr/hrs)
S u b - O p e n .
c o d e - ( l e v e l - 4 )
Sub-Open. name
01.01.07.05
Fifth setting of
bunch and
die(V=30/20)
Product Name:-Dry cargo Semi-trailer Station: Big Bending Machine
MIE-QMS –WP-14-10
mSFN x!NÄST¶ÃL x!n©!N¶NG `.yt.yG.k#ÆNà Document No.
M fi I d t i l E i i PLC
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ssue
no.02 Page: of
Shop:Material preparation
Product Code:-01 Shop Code:-01.01
Tasks code
(level-5)
Labor
cost/unit
Machine
cost/unit
Material
cost/unit
Material
cost/hrs
1 01.01.04'.01.01 Vertical Reinforcement 415x110x8 16 0.2
2 01.01.04.01.02 Internal Panel 798x344x2 2 0.13
3 01.01.04.01.03 Connecting U-channel-3 458x136x6 2 0.13
4 01.01.04.01.04Landing gear supportfoot plate 540x200x6 4 0.07
01.01.04'.01
MIE-QMS –WP-14-10Mesfin Industrial Engineering PLC
Notching
Title of document:Procedure for Process planning
Product Name:-Dry cargo Semi-trailer Station:Notching Machine
Station Code:-01.01.04'
Production
cost S u b - O
p e n .
c o d e - (
l e v e l - 4 )
Sub-Open. name Task description
% of completion per
station/ shop
Item dimension
(LxWxt)S/no
Qty/unit(
in pcs)
Cost Element( in Birr/hrs)
Work Breake Down Structure Form No:-WF/PIT/060
Mesfin Industrial Engineering PLC MIE-QMS –WP-14-10
mSFN x!NÄST¶ÃL x!n©!N¶NG ̀ .yt.yG.k#ÆNà Document No.
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no.02Page: of
Shop:Material preparation
Product Code:-01 Shop Code:-01.02
Tasks code
(level-5)
Labor
cost/unit
Machine
cost/unit
Material
Cost/unit
1 01.02.01.01 Gusset plate at front
2 01.02.01.02 Connecting plate
3 01.02.01.03 Horizontal part ram holder
4 01.02.01.04 Air valve support
5 01.02.01.05 Plate no support
6 01.02.01.06 Rear light holder
7 01.02.01.07
Connecting brackt
(Landing gear support)714x319x10 2
8 01.02.01.08 Landing gear support 540x200x6 4
9 01.02.01.09 Reinforcement plate-1 200x200x6 2
10 01.02.01.10 Belt (Aluminum tanker) 1101x40x3 4
11 01.02.01.11 Support
12 01.02.01.12
Connecting plate-1
(Reserve fuel carrier)100x60x10 3
13 01.02.01.13
Connecting plate-2
(Reserve fuel carrier)100x60x5 2
14 01.02.01.14
Horizontal Supporting
frame (Reserve fuel carrier)460x60x30x6 5
15 01.02.01.15
Item-6 (Reserve wheel
carrier)200x60x30x6 2
16 01.02.01.16 Junct on ox support 418x150x2
M f g g C
Qty/unit(
in pcs)
% of
completion
per station/
shop
% of
completion per
total
Station Code:-01.02.01
Task description
Product Name:-Dry cargo Semi-trailer Station:Drilling Machine
Item dimension
(LxWxt)S/no
01.02.01
Work Break Down Structure for 3-Axle Dry cargo Semi-Trailer in Machine Shop
Title of document:Procedure for Process planning
Work Breake Down Structure Form No:-WF/PIT/060
S u b - O p e n .
c o d e - ( l e v e l - 4 )
Sub-Open. name
Drilling operation
Cost Element( in Birr/hrs)
Productio
n cost
Document No.mSFN x!NÄST¶ÃL x!n©!N¶NG `.yt.yG.k#ÆNÃ
Mesfin Industrial Engineering PLC MIE-QMS –WP-14-10
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Issue
no.02Page: of
Shop:Material preparation
Product Code:-01 Shop Code:-01.02
Tasks code
(level-5)
Labor
cost/unit
Machine
cost/unit
Material
Cost/unit
17 01.02.02.01
Item-8 (Reserve fuel
tanker) Dia. 25x350 2
18 01.02.02.02
Pin (Landing gear foot
support) Dia. 55x215 2
19 01.02.02.03 Bushing for landing gesr Dia. 60x145, t=7 2
20 01.02.02.04
uspens on support
reinforcement plate Dia. 73x13 4
303 235
1234 1985 75375 26%
Qty/unit(
in pcs)
% of
completion
per station/
shop
Total Production cost of Drilling Turnning & Milling Processes (Birr)
Total Production cost of Material Preparation (Birr)
% of
completion per
total
Turning01.02.02.01
Station Code:-01.02.02
Product Name:-Dry cargo Semi-trailer Station:Notching Machine
Title of document:Procedure for Process planning
Item dimension
(LxWxt)
Cost Element( in Birr/hrs)
Productio
n cost
Work Breake Down Structure Form No:-WF/PIT/060
S/no S u b - O p e n .
c o d e - ( l e v e l - 4 )
Sub-Open. name Task description
Prepared By: Lwelo G Checked By: Gizaw B Approved By: Nicodemos A
Mesfin Industrial Engineering PLC MIE-QMS –WP-14-10
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ssueno.02
Shop:Welding Shop
Product Code:-01 Shop Code:-01.03
Tasks code
(level-5)
Labor
cost/unit
Machine
cost/unit
Material
cost/unit
1 01.03.01.01.01
Before you start tacking of longutidinal beam adjust thefollowing parameters
2 01.03.01.01.02Ensur that the diameter of theelecroide is 3.2 mm
3 01.03.01.01.03 Adjust the voltage ( 22-35.6 V)
4 01.03.01.01.04 Adjust the current (150-170 A)
501.03.01.01.05
Polish & Put upper plate properlyon tacking jig.
12280x250x15 2
601.03.01.01.06
frame with 500mm gap and 70mm
weld size.Finaly inspect thestraightness.
701.03.01.01.07
Put vertical plate on upper plate
properly and tack it with 500mm
gap and weld size of 70mm12390x420x10 2
801.03.01.01.08
Mount lower plate on vertical plateand tack it with 500mm gap andweld size of 70mm 12412x250x15
2
901.03.01.01.09
nsure t e agona measurementsare correct & transfer to the nextstation
135 48.9 36.08
S/no
Station: Longutidunal BeamTacking
Mesfin Industrial Engineering PLC MIE QMS WP 14 10
Product Name:-Dry cargo Semi-trailer
Work Breake Down Structure Form No:-WF/PIT/060
Title of document:Procedure for Process planning
S
u b - O p e n .
c
o d e - ( l e v e l - 4 )
% o
complet
tot
Station Code:-01.03.01
Sub-Open. name
01.03.01.01Longutidinal Beam
Tacking
Page: of
Productio
n cost
% of
completion
per station/
shopTask description
Total Production cost of Longitudinal beam tacking (Birr)
IV-Work Break Down Structure of 3-Axle Dry cargo Semi-Trailer in welding shop
Item dimension
(LxWxt)
Qty/unit(
in pcs)
Cost Element( in Birr/hrs)
Document No.
Mesfin Industrial Engineering PLC MIE-QMS –WP-14-10
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Issue
no.02
Shop:Welding Shop
Product Code:-01 Shop Code:-01.03
Tasks code
(level-5)
Labor
cost/unit
Machine
cost/unit
Material
cost/unit
1 01.03.02.01.01
Before you start welding of
longitudinal beam adjust thefollowing parameters
2 01.03.02.01.02Ensur that the diameters of theelecroide is 1.2m
3 01.03.02.01.03 Adjust the voltage (32-36 V)
4 01.03.02.01.04 Adjust the current (220-350 A)
5 01.03.02.01.05
Adjust the wire speed from 3
meter/minute up to 10
meter/minut
6 01.03.02.01.06Use shelding gas=co2 at a flowrate ( ) litter/minut
7 01.03.02.01.07Inspect the quality of work the bothvisually & using measerment
8 01.03.02.01.08Mounting on welding jig andtightening firmly
9 01.03.02.01.09
shown in the drawing weld A1 & A1, B1 & B1, C1 & C1 and D1 &D1, E1 & E1 and F1 & F2 at the
same time consequentively.
10 01.03.02.01.10Weld bottom reinforcement platewith longutidinal beam 2959x230x12 2
12 01.03.02.01.11Unload the frame from jig after cooling for (30min-60 min).
13 01.03.02.01.12Ensure all things are right &transfer to the next station
180 67.2 180.4Total Production cost of Longitudinal beam welding (Birr)
Mesfin Industrial Engineering PLC Title of document:Procedure for Process planning Page: of
Work Breake Down Structure Form No:-WF/PIT/060
Station: Longutidunal Beam Welding
S u b - O p e n .
c o d e - ( l e v e l -
4 ) Sub-Open. name Task description
% of
completion
per station/
shop
co
Cost Element( in Birr/hrs)
Productio
n cost
Product Name:-Dry cargo Semi-trailer
Station Code:-01.03.02
01.03.02.01Longutidinal
Beam Welding
Item dimension
(LxWxt)
Qty/unit(
in pcs)S/no
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Issue
no.02
Shop:Welding Shop
Product Code:-01 Shop Code:-01.03
Tasks code
(level-5)
Labor
cost/unit
Machine
cost/unit
Material
cost/unit
1 01.03.03.01.01Before you start tacking of frameadjust the following parameters
2 01.03.03.01.02Ensur that the diameter of thewelding wire is 1.2 mm
3 01.03.03.01.03 Adjust the volttage ( 21-28V.)
4 01.03.03.01.04 Adjust the current (127-291A)
5 01.03.03.01.05
Adjust wire speed (2 meter/minut
up to 8 meter/minut)
6 01.03.03.01.06Put two longitidunal beams on jigby maintaining parallel.
7 01.03.03.01.07
Put Ring fixing I-beam on the samelevel & tack with longtidunal beamby maintaining less than 1mm
clearance. 886x190x200x6.5 2
8 Fix front vertical reinforcement 415x110x8 16
9 01.03.03.01.08
Tack the front beam by firmlytighting to the frame by C-clamp
to maintain levelness of top part of the beam with upper plate. 2470x332x4 1
10 01.03.03.01.09 Tack internal cross mebers
11 1. Internal cross members small 886x304x4 3
12 2. Internal cross members big 886x404x4 7
13
3. Internal cross members
reinforcement 886x404x4 4
Sub-Open. name Task description
Title of document:Procedure for Process planning
Station Code:-01.03.03
Page:
Work Breake Down Structure Form No:-WF/PIT/060
Station: Frame TackingProduct Name:-Dry cargo Semi-trailer
% o
comple
per stat
shop
Item dimension
(LxWxt)
Qty/unit(
in pcs)
Cost Element( in Birr/hrs)
Productio
n costS/no
f g g
S u b - O p e n .
c o d e - ( l e v e l -
4 )
Frame tacking01.03.03.01
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Issue
no.02
Shop:Welding Shop
Product Code:-01 Shop Code:-01.03
Tasks code
(level-5)
Labor
cost/hrs
Machine
cost/unit
Material
cost/unit
14 01.03.03.01.13
Tack side beams with the(frame) by maintingparallelness of the beams 2476x325x5
10
15 01.03.03.01.14Tack external crossmembers
161. External cross membersat front 779x260x5
10
172. External cross membersat rear 779x300x5
28
18
Inspect the quality of thework both visually & usingmeaserment to avoidrework & reject
270 98 72.16Total Production cost of Longitudinal beam welding (Birr)
% of
completion
per station/
shopS/no S u b - O p e n .
c o d e - ( l e v e l -
4 ) Sub-Open. name
Qty/unit(
in pcs)
Cost Element( in Birr/hrs)
Productio
n cost
compItem dimension
(LxWxt)
01.03.03.01.15
Frame tacking01.03.03.01
Work Breake Down Structure Form No:-WF/PIT/060
Product Name:-Dry cargo Semi-trailer Station: Frame Tacking
Title of document:Procedure for Process planning
Station Code:-01.03.03
Task description
Page: of
Document No.mSFN x!NÄST¶ L x!n©!N¶NG ̀ .yt.yG.k#ÆN
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Issue
no.02
Shop:Welding Shop
Product Code:-01 Shop Code:-01.03
Tasks code
(level-5)
Labor
cost/unit
Machine
cost/unit
Material
cost/unit
1 01.03.04.01.01Before you start welding of frameadjust the following parameters
2 01.03.04.01.02Ensure that the diameter of welding wire is 1.2mm.
3 01.03.04.02.01 Adjust the voltage (22-30V)
4 01.03.04.01.03 Adjust the current (127-230A)
5 01.03.04.01.04 Adjust wire speed (2 meter/minut
up to 10meter /minute)
6 01.03.04.01.05 Weld flat position of tacked items
7 01.03.04.01.06Tack & Weld ring fixing I-beam withframe 886x200x6.5x10 2
8 01.03.04.01.07
Tack & Weld king pinreinforcement I-beam with frame(Long) 740x160x160x8x1 1
9 01.03.04.01.08
Tack & Weld king pinreinforcement I-beam with frame(Short) 436x160x160x8x1 2
MIE-QMS –WP-14-1
Title of document:Procedure for Process planning Page: o
Productio
n cost S u b - O p e
n .
c o d e - ( l e v e l - 4 )
Product Name:-Dry cargo Semi-trailer
Sub-Open. name Task description
Item dimension
(LxWxt)
Station Code:-01.03.04
Mesfin Industrial Engineering PLC
% of
completio
per statio
shop
Work Breake Down Structure Form No:-WF/PIT/060
Station: Frame Welding
S/no
Qty/unit(
in pcs)
Cost Element( in Birr/hrs)
Frame Welding01.03.04.01
Mesfin Industrial Engineering PLC
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MIE-QMS –WP-14-10
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Issueno.02
Shop:Welding Shop
Product Code:-01 Shop Code:-01.03
Tasks code
(level-5)Labor
cost/unitMachinecost/unit
Materialcost/unit
12 01.03.04.01.01 Ensure that the levelness is correct
13 01.03.04.01.02Mount the frame on welding jigand tighten it firmly
14 01.03.04.01.03Tack & weld Cover plate(Water drainage) 1130x848x6 1
15 01.03.04.01.04 Tack & weld the connectingbracket 500x353x3 1
16 01.03.04.01.05Tack & weld the reinforcementfor cover plate 98x82x8 4
17 01.03.04.01.06
Inspect the quality of the work bothvisually & using measerment toavoid rework & reject
18 01.03.04.01.07
Finally unload the frame from
the jig and transferred to nextstation
Standard Item
King pin 3 1/2"1
202.5 73.35 3549.6Total Production cost for frame final welding
Mesfin Industrial Engineering PLC
Item dimension(LxWxt)
Qty/unit(in pcs)
01.03.04.01
Product Name:-Dry cargo Semi-trailer
S/no
Work Breake Down Structure Form No:-WF/PIT/060
Q S 0
Title of document:Procedure for Process planning Page: of
S u b - O p e n .
c o d e - ( l e v e l - 4 )
Station: Frame Welding
Station Code:-01.03.04
Cost Element( in Birr/hrs)
Production cost
comp
% of
completion
per station/shopSub-Open. name Task description
Frame Welding
Issue
Mesfin Industrial Engineering PLC MIE-QMS –WP-14-10
Title of document:Procedure for Process planning Page: of
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no.02
Shop:Welding Shop
Product Code:-01 Shop Code:-01.03
Tasks code
(level-5)
Labor
cost/unit
Machine
cost/unit
Material
cost/unit
12 01.03.04.01.01Check that all the necessary partsare available
13 01.03.04.01.02Prepare the landing gear footsupport separatly
14 01.03.04.01.03 Assemble it to the support 1130x848x6 1
15 01.03.04.01.04Prepare the landing gear support 500x353x3 1
16 01.03.04.01.05 Assemble the landing gear tothe framet 98x82x8 4
Standard Item
Landing gear 24-25 ton1
c
01.03.04'.01Landing gear
assembling
Station Code:-01.03.04'
S/no S u b - O p e n .
c o d e - ( l e v e l - 4 )
Sub-Open. name Task description
Item dimension
(LxWxt)
Qty/unit(
in pcs)
Cost Element( in Birr/hrs)
Productio
n cost
% of
completion
per station/
shop
Product Name:-Dry cargo Semi-trailer Station: Plat form & Landing gear Asse
Work Breake Down Structure Form No:-WF/PIT/060
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Prepared By: Lwelo G. Checked By: Gizaw B. Approved By: Nicodemos A.
IssueTitle of document:Procedure for Process planning Page: of
mSFN x!NÄST¶ L x!n©!N¶NG `.yt.yG.k#ÆN
Mesfin Industrial Engineering PLC
Document No.
MIE-QMS –WP-14-10
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Issue
no.02
Shop:Welding Shop
Product Code:-01 Shop Code:-01.03
Tasks code
(level-5)
Labor
cost/unit
Machine
cost/unit
Material
cost/unit
1 01.03.05.01.01 Maker ready all parts
2 1. Side & Bottom sheet-1 2000x809x2 1
3 2. Front & Rear sheet 2000x925x2 1
4 3. Internal Pannels 494x434x2 2
5 01.03.12.01.02Position & Tack internalpannel & side partirtions
6 01.03.12.01.03Weld internal pannel & sidepartirtions
7 01.03.12.01.04 Tack top, covet plates & side
8 01.03.12.01.05 Weld top, covet plates & side
9 01.03.12.01.06Weld inlet Pipe & Discharge(outlet) Pipe
Standard Item
Cup for inlet pipe 3'x60 1
Drainage pipe 1''x60 1
Cup for drainade pipe 1' 1
Fuel inlet pipe 3" 1
68 33 290.24
Item dimension
(LxWxt)
Cost Element( in Birr/hrs)
Productio
n cost
% of
completion
total
Total Production cost of reserve fuel tanker
S/no
Title of document:Procedure for Process planning Page: of
Task description
Reserve fuel
tanker preparation
% of
completion
per station/
shop
Qty/unit(
in pcs)Sub-Open. name S u b - O p e n .
c o d e - ( l e v e l - 4 )
01.03.05.01
Product Name:-Dry cargo Semi-trailer
Station Code:-01.03.05
Work Breake Down Structure Form No:-WF/PIT/060
Station: Reserve fuel tanker prepartion
Document No.
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Issue
no.02
Shop:Welding Shop
Product Code:-01 Shop Code:-01.03
Tasks code
(level-5)
Labor
cost/unit
Machine
cost/unit
Material
cost/unit
10 01.03.06.01.01 Mounting Axles on the axle jig
11 01.03.06.01.02 Mounting leaf spring
12 01.03.06.01.03 Inserting U-bolt
13 01.03.06.01.04 Assembling nut and tightenedfor the first.
14 01.03.06.01.05 Check diagonal for parallality.
15 01.03.06.01.06
Tighten firmly by checking the
allowable torque assembling jig
Station Code:-01.03.06
Work Breake Down Structure Form No:-WF/PIT/060
Station: Axle MountingProduct Name:-Dry cargo Semi-trailer
Title of document:Procedure for Process planning Page: of
Productio
n cost
01.03.06.01 Axle Assembling
Item dimension
(LxWxt)
Qty/unit(
in pcs) S u b - O p e n . c o d e
( l e v e l - 4 ) Sub-Open. name % of
completion
per station/
shopTask descriptionS/no
Cost Element( in Birr/hrs)
I
Mesfin Industrial Engineering PLC MIE-QMS –WP-14-10
Title of document:Procedure for Process planning Page: of
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Issue
no.02
Shop:Welding Shop
Product Code:-01 Shop Code:-01.03
Tasks code
(level-5)
Labor
cost/unit
Machine
cost/unit
Material
cost/unit
1 01.03.06.02.01
Maintain parallity by takingmeasurement from referenceof axle cup
2 01.03.06.02.02
Measurement axially anddiagonally from center of axlecup.
3 01.03.06.02.03Mounting the frame onprepared axle & suspension
4 01.03.06.02.04
Keep balance equally in bothside with reference to axle capcenters and tack welding.
5 01.03.06.02.05Welding guesset plate at rear of rear axle with frame 220x250x8
2
6 01.03.06.02.06Welding guesset plate at frontof rear axle with frame 480x158x8
2
7 01.03.06.02.07 Assembling and welding of theaxle reinforcement 845x100x60x4
2
8 01.03.06.02.08
Unloading from the jig totemporary stand with over head crane.
an ar em
Axle with suspension (Set) 1
270 97.8 92915Total Production of Axle ass. & Frame mounting (Birr)
Work Breake Down Structure Form No:-WF/PIT/060
Product Name:-Dry cargo Semi-trailer
Title of document:Procedure for Process planning Page: of
Station: Frame Mounting
Station Code:-01.03.06
S/no S u b - O p e n .
c o d e - ( l e v e l -
4 )
Sub-Open. nameQty/unit(
in pcs)
Cost Element( in Birr/hrs)
Productio
n cost
%
compl
to
% of
completion
per station/
shop
01.03.06.02 Frame Mounting
Task description
Item dimension
(LxWxt)
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Issue
no.02
Shop:Welding Shop
Product Code:-01 Shop Code:-01.03
Tasks code
(level-5)
Labor
cost/unit
Machine
cost/unit
Material
cost/unit
1
01.03.07.01.01Befor starting of tacking &welding adjust the followingparametrs
201.03.07.01.02 Ensure that the diameter of
welding wire is 1mm.
3 01.03.07.01.03 Adjust the voltage (20-25V)
401.03.07.01.04
Adjust the current (105-190A)
501.03.07.01.05
Adjust the wire speed from 0.5
meter/minutr up to 4
meter/minute
6
01.03.07.01.06Mount the corrugated sheeteson check & rectify the bottomside
7 01.03.07.01.07 Tack board seal, side plates &angle iron
8
01.03.07.01.08
Inspect the quality of the workboth visually & usingmeasurment to avoide rework& reject
901.03.07.01.09 Finally weld all tacked parts
Work Breake Down Structure Form No:-WF/PIT/060
Product Name:-Dry cargo Semi-trailer
S/no
Item dimension
(LxWxt) S u b - O p
e n .
c o d e - ( l e v e l -
4 ) Sub-Open. name Task description
Station: Board Fabrication
Station Code:-01.03.07
01.03.07.01
MIE-QMS –WP-14-10
Page: of
coProductio
n cost
Mesfin Industrial Engineering PLC
Qty/unit(
in pcs)
Cost Element( in Birr/hrs)
Title of document:Procedure for Process planning
% of
completionper station/
shop
Side Board tacking &
welding
I
Mesfin Industrial Engineering PLC MIE-QMS –WP-14-10
Document No.
Title of document:Procedure for Process planning Page: of
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Issue
no.02
Shop:Welding Shop
Product Code:-01 Shop Code:-01.03
Tasks code
(level-5)
Labor
cost/unit
Machine
cost/unit
Material
cost/unit
10
01.03.07.01.01Mount the corrugated sheet onperpendicularity check & rectifythe bottom side
11 01.03.07.01.02Tack board seal ,side plates &angle iron
12
01.03.07.01.03
Inspect the quality of the workboth visually & usingmeasurment to avoide rework& reject
13 01.03.07.01.04 Finally weld all tacked parts
14
01.03.07.01.02Mount the corrugated frontsheet on perpendicularitycheck & rectify the bottom side
1501.03.07.01.03 Tack board seal ,T-omega
front & angle iron
16
01.03.07.01.04
Inspect the quality of the work
both visually & usingmeasurment to avoide rework& reject
17 01.03.07.01.05 Finally weld all tacked parts
168.75 28.525 252.56Production cost of board fabrication
S/no
Station Code:-01.03.07
Work Breake Down Structure Form No:-WF/PIT/060
Product Name:-Dry cargo Semi-trailer Station: Board Fabrication
Title of document:Procedure for Process planning Page: of
Item dimension
(LxWxt)
Qty/unit(
in pcs)
Cost Element( in Birr/hrs)
Productio
n cost
01.03.07.01Rear Board tacking &
welding
01.03.07.01
S u b - O p e n .
c o d e - ( l e v e l -
4 ) Sub-Open. name
% of
completion
per station/
shop
com
Task description
Front Board tacking &
welding
02
Document No.
Mesfin Industrial Engineering PLC MIE-QMS –WP-14-10
Page: of Title of document:Procedure for Process planning
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no.02
Shop:Welding Shop
Product Code:-01 Shop Code:-01.03
Tasks code
(level-5)
Labor
cost/unit
Machine
cost/unit
Material
cost/unit
1 01.03.08.01.01
Befor you start tacking &welding activities adjust thefollowing parameters
2 01.03.08.01.02Ensure the diameter of welding wire is 1 mm
3 01.03.08.01.03 Adjust the voltage (20-25V)
4 01.03.08.01.04 Adjust the current (105-190A))
5 01.03.08.01.05
Adjust wire speed from 0.5meter/minute up to 4meter/minute.
6 01.03.08.01.06 Make ready all the parts
7 01.03.08.01.07 1. Insert 400x188x512
8 01.03.08.01.08 2. Cover plate 400x125x412
9 01.03.08.01.09 3. Spacer 132x50x324
10 01.03.08.01.10 Tacking and welding insert
01.03.08.01
Station Code:-01.03.08
% of
completion
per station/
shop
co
Insert preparation
Item dimension
(LxWxt)
Qty/unit(
in pcs)
Cost Element( in Birr/hrs)
Productio
n costS/no S u b - O p e n .
c o d e - ( l e v e l - 4 )
Sub-Open. name Task description
g
Work Breake Down Structure Form No:-WF/PIT/060
Station: Inser preparationnProduct Name:-Dry cargo Semi-trailer
p g
no 02
Mesfin Industrial Engineering PLC MIE-QMS –WP-14-10
Title of document:Procedure for Process planning Page: of
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no.02
Shop:Welding Shop
Product Code:-01 Shop Code:-01.03
Tasks code
(level-5)
Labor
cost/unit
Machine
cost/unit
Material
cost/unit
1 01.03.09.01.01
Make ready all parts of front
stand
2 01.03.09.01.02 1. Front stand 1200x345x5 2
3 01.03.09.01.03 2. Front stand seal 1200x120x4 2
4 01.03.09.01.04 3. Front stand Cover plate 150x50x4 2
5 01.03.09.01.05 Tack & Weld all the parts
6 01.03.09.01.06Make ready all parts of centralstand
7 01.03.09.01.07 1. Central stand 800x294x5 8
8 01.03.09.01.08 2. Central stand seal 800x200x4 8
9 01.03.09.01.09 3. Central stand Cover plate 150x50x4 8
10 01.03.09.01.10 Tack & Weld all the parts
11 01.03.09.01.11Make ready all parts of rear stand
12 01.03.09.01.12 1. Rear stand 800x345x5
13 01.03.09.01.13 2. Rear stand seal 800x120x4
14 01.03.09.01.14 3. Rear stand Cover plate 150x50x4
15 01.03.09.01.15 Tack & Weld all the parts
Latch cath 22
16 01.03.09.02.01 Assembling and welding frontstand with insert.
17 Assembling and weldingcentral stand with insert.
Assembling and welding rear
Front Stand
Central Stand
% of
completion
per station/
shop
Work Breake Down Structure Form No:-WF/PIT/060
Product Name:-Dry cargo Semi-trailer
comp
Station Code:-01.03.09
Item dimension
(LxWxt)
Qty/unit(
in pcs)
Cost Element( in Birr/hrs)
Productio
n costS/no S u b - O p e n .
c o d e - ( l e v e l - 4 )
Sub-Open. name Task description
01.03.09.01
Stand and Insert
Assembly01.03.09.02
Rear Stand
Standared Item
Station: Stand Fabrication
ssue
no 02Title of document:Procedure for Process planning Page: of
Mesfin Industrial Engineering PLC MIE-QMS –WP-14-10
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no.02
Shop:Welding Shop
Product Code:-01 Shop Code:-01.03
Tasks code
(level-5)
Labor
cost/hrs
Machine
cost/unit
Material
cost/unit
1 01.03.10.01.01 Assembling the reserve wheeland fuel carrier
2 01.03.10.01.02Prepar the reserve wheelcarrier bed on floor
3 01.03.10.01.03
By taking the right measurmentfrom the front beam tack &
weld the reserve wheel supportframes (Item-1)
1931x60x30x6 4
4 01.03.10.01.04 Assemble & tack item-12 to theframe
156x100x50x5 8
5 01.03.10.01.05 Assemble & tack item-12' tothe frame
206x100x50x5 8
6 01.03.10.01.06
Prepar the reserve wheel
carrier bed on floor as follows
7 01.03.10.01.07
Assembling and tacking thetwo pieces of Items-2 and twopieces of item-3 by maintainingperpendicularity.
Item-2=1050x60x30x6Item-3=2000x60x30x6
2 pcseach
Assemble and tack two pcs of horizontally u-channel (Item-11) with item-2 and item-3
950x50x25x5 2
Sub-Open. name Task description
% of
completion
per station/
shop
coProductio
n cost
Station: Plat form assembly & Board fitti
Work Breake Down Structure Form No:-WF/PIT/060
Product Name:-Dry cargo Semi-trailer
Item dimension
(LxWxt)
Qty/unit(
in pcs)
Cost Element( in Birr/hrs)
Station Code:-01.03.10
Assembling Plate
Form01.03.10.01
S/no S u b - O p e n .
c o d e - ( l e v e l - 4 )
Issue
no 02
mSFN x!NÄST¶ L x!n©!N¶NG ̀ .yt.yG.k#ÆN Document No.
Mesfin Industrial Engineering PLC MIE-QMS –WP-14-10
Title of document:Procedure for Process planning Page: of
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no.02
Shop:Welding Shop
Product Code:-01 Shop Code:-01.03
Tasks code
(level-5)
Labor
cost/hrs
Machine
cost/unit
Material
cost/unit
9 01.03.10.01.09 Assemble and tacking item 10in the same way 710x50x25x5
4
10 01.03.10.01.10
Assemble and tackingdiagonally item-4 with other parts 1022x50x25x5
1
11 01.03.10.01.11 Assemble & tack Item-5 to theother parts 370x60x30x6
2
12 01.03.10.01.12
Assemble & tack Item-8 & item-
9
Item-2=ø24x350Item-3=ø20x269
2 pcseach
13 01.03.10.01.13
Assembl & tack Item-6, item-13, & item-14 togther &assemble it with item-8 & 9.
Item-6=200x60x30x6(2Pcs)Item-13=115x60x30x6(4Pcs)Item-14=85x60x30x6(4 pcs)
14 01.03.10.01.14ssem e we e prepare
bed with frame on the plate
15 01.03.10.01.15
Tacking and welding both sideomegas ( 5 Pcs with 2453mmlength & 2.5mm weld gap) 12275x216x4
2
16 01.03.10.01.16 Assemble Twist lock supportand fixing twist lock
17 01.03.10.01.17 Assembling of two front corner rinf. 265x123x5
4
Cost Element( in Birr/hrs)
Productio
n cost
% of
completion
per station/
shop
Work Breake Down Structure Form No:-WF/PIT/060
Product Name:-Dry cargo Semi-trailer Station: Plat form assembly & Board fit
Station Code:-01.03.10
S/no S u b - O p e n .
c o d e - ( l e v e l - 4 )
Sub-Open. name Task description
Item dimension
(LxWxt)
Qty/unit(
in pcs)
c
01.03.10.01 Assembling Plate
Form
Issue
no.02Page: of
mSFN x!NÄST¶ L x!n©!N¶NG ̀ .yt.yG.k#ÆN Document No.
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Title of document:Procedure for Process planning
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Shop:Welding Shop
Product Code:-01 Shop Code:-01.03
Tasks code
(level-5)
Labor
cost/unit
Machine
cost/unit
Material
cost/unit
18
01.03.10.01.18
Tacking and welding centralomegas (weld 4 Pcslong=2453mm & 1Pcs=742mm short with weldinggap 2.5mm) 10546
1
19
01.03.10.01.19
Sheeting of chequred plate (8 Pcs=2400x1500x3x2) & 1Pcs 2400x300x3+2) withwelding gap 1.5mm 12300x2400x3+1.5
1
20
01.03.10.01.20
and mark the lower plate, tomaintain levelness with upper plate cut the lower plate withmanual flame cutting 2470x332x4
1
2101.03.10.01.21
Assemble two rear winches,&valve support.
22
01.03.10.01.22 Assemble the remain twocorner reinforcement at rear. 265x123x5
4
23
01.03.10.01.23
Remove the plate from the rear beam from internal side byfollowing the edge of web for vertical cut and for horizontalcut along the edge of bend
24
01.03.10.01.24
Removing the plate withmanual flame cutting andgrinding the edge.
01.03.10.01 Assembling Plate
Form
Work Breake Down Structure Form No:-WF/PIT/060
Product Name:-Dry cargo Semi-trailer
S/no S u b - O p e n .
c o d e - ( l e v e l - 4 )
Sub-Open. name Task description
co
Station Code:-01.03.10
Item dimension
(LxWxt)
Qty/unit(
in pcs)
Cost Element( in Birr/hrs)
Productio
n cost
Station: Plat form assembly & Board fitti
% of
completion
per station/
shop
ssue
no.02
MIE-QMS –WP-14-10
Title of document:Procedure for Process planning Page: of
mSFN x!NÄST¶ L x!n©!N¶NG ̀ .yt.yG.k#ÆN Document No.
Mesfin Industrial Engineering PLC
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Shop:Welding Shop
Product Code:-01 Shop Code:-01.03
Tasks code
(level-5)
Labor
cost/hrs
Machine
cost/unit
Material
cost/unit
25 01.03.10.01.25 Assemble the rear & bottomsheeting through opening 886x599x3
1
26 01.03.10.01.26Weld the rear & bottomsheeting. 886x599x3
1
27 01.03.10.01.27 Weld the rear sheeting. 886x434x4 1
28 01.03.10.01.28
Assembling vertical bumper bymaintaining perpendicularityand alignment 384x375x4
229 01.03.10.01.29 Assembly tool box door 938x403x3 1
30 01.03.10.01.30 Assembly the angle iron for locking 40x40x40x2
1
31 01.03.10.01.31 Assembling horizontal bumper 2500x224x41
32 01.03.10.01.32
Tacking and welding centralsmall omega & checkred plate
remaining at rear.
33 01.03.10.01.33
Marking the twist lock positionand cut with manual flamecutting.
Work Breake Down Structure Form No:-WF/PIT/060
Product Name:-Dry cargo Semi-trailer Station: Plat form assembly & Board fitt
Station Code:-01.03.10
S/no S u b - O p e n .
c o d e - ( l e v e l - 4 )
Sub-Open. name Task description
% of
completion
per station/
shop
coItem dimension
(LxWxt)
Qty/unit(
in pcs)
Cost Element( in Birr/hrs)
Productio
n cost
01.03.10.01 Assembling Plate
Form
ssue
no.02
mSFN x!NÄST¶ L x!n©!N¶NG ̀ .yt.yG.k#ÆN Document No.
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Title of document:Procedure for Process planning Page: of
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Shop:Welding Shop
Product Code:-01 Shop Code:-01.03
Tasks code
(level-5)
Labor
cost/unit
Machine
cost/unit
Material
cost/unit
1 01.03.11.02.01 Assembling of front stand
2 01.03.11.02.02
Assembling of front board bymaintaining equal clearancefrom both side and tacking tocolumn and front beam.
3 01.03.11.02.03 Assembly of central & rear columns
4 01.03.11.02.04
chalk and also mark theposition of hinges for side &rear boards
5 01.03.11.02.05Tack the guide and supportplate on the side beams
6 01.03.11.02.06
Positioned side boardsproperly on place and tack tocolumns and side beam(by maintaining equal gap fromboth side)
7 01.03.11.02.07
Tack the assembled pin hingesand hinges (pin hinges tobeams and hinges to boards)
8 01.03.11.02.08
Tack the assembled latch andlatch catch with reference of placing the latch catch at theedge of bend of columns andlatch aligned with upper edgeof bend of boards
Assembling stand
and boards
Product Name:-Dry cargo Semi-trailer Station: Plat form assembly & Board fittin
01.03.11.02
Station Code:-01.03.10
Qty/unit(
in pcs)S/no S u b - O p e n .
c o d e - ( l e v e l -
4 ) Sub-Open. name Task description
% of
completion
per station/
shop
co
Cost Element( in Birr/hrs)
Productio
n cost
Item dimension
(LxWxt)
Work Breake Down Structure Form No:-WF/PIT/060
ssue
no.02
Document No.
Mesfin Industrial Engineering PLC MIE-QMS –WP-14-10
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Title of document:Procedure for Process planning Page: of
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Shop:Welding Shop
Product Code:-01 Shop Code:-01.03
Tasks code
(level-5)
Labor
cost/unit
Machine
cost/unit
Material
cost/unit
9 01.03.11.02.09
Assemble of rear board bymaintaining equal clearance from
both side and tacking to rear column and rear beam
10 01.03.11.02.10Tacking and welding hinges andpin,catch and latch catch after inspecting the clearance & gap.
01.03.11.03 Tyre Fitting 01.03.11.03.01 Trye fitting
Standard Item
Rim 13 17379
Tyre with inner tupe 13 31652Winch 12 2190
Small hook 22 114
Big Hook 13 112
Latch adjustable(left) 7
Latch adjustable(right) 7
Latch catch 14
Steel hinge with pin 34 1460
Twist lock 8 9466
Self lock nut 2Nut 2 3188.8
Bolt (M14) 28
1215 440.1 67,780
com
Cost Element( in Birr/hrs)
Total Production Cost of Plate form assembling & Board fitting
Station Code:-01.03.10
S/no S u b - O p e n .
c o d e - ( l e v e l -
4 ) Sub-Open. name Task description
% of
completion
per station/
shop
Product Name:-Dry cargo Semi-trailer
01.03.11.02Assembling stand
and boards
Productio
n cost
Station: Plat form assembly & Board fitting
Item dimension
(LxWxt)
Qty/unit(
in pcs)
Work Breake Down Structure Form No:-WF/PIT/060
Issue
mSFN x!NÄST¶ L x!n©!N¶NG ̀ .yt.yG.k#ÆN Document No.
Mesfin Industrial Engineering PLC MIE-QMS –WP-
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no.02
Shop:Welding Shop
Product Code:-01 Shop Code:-01.04
Tasks code
(level-5)
Labor
cost/unit
Machine
cost/unit
Material
cost/unit
02.04.01.01.01 Remove the weldingspots,spatter,& slugs usings chisels
02.04.01.01.02
Polish welding joints & rusts usingcanvas, sand paper,wire brush,wiredisc& polishing disc
02.04.01.01.03 Remove grease ,oils & asphaltusing solvents with cleaning rages
02.04.01.01.04Wash the product/work usingOMO,water,sand paper & dry it byabojedid
02.04.01.02.01repare e compos on o one er
antirust with one liter thinner
02.04.01.02.02 Stir continuously untill it should behomogenous
02.04.01.02.03Cover the part or parts that have
different colors in order to protectfrom the unnecessary paint
02.04.01.02.04 Clean the spray gun using thinner & then fill the antirust paint
02.04.01.02.05 Adjust the proper pressurized air for painting
02.04.01.02.06
Start antirust painting bymaintining the distanse as thespray gun moves across the
Qty/unit(
in pcs)
Cost Element( in Birr/hrs)
Productio
n cost
%
com
per s
s
Station: Painting shop
S/no
Work Breake Down Structure Form No:-WF/PIT/060
Station Code:-01.04.01
Task description
Item dimension
(LxWxt)
p g g
Cleaning
0 2 . 0
4 . 0
1 . 0
2
A n t i - r u s t p a i n t i n g
S u b - O p e n .
c o d e - ( l e v e l -
4 )
Sub-Open. name
Product Name:-Dry cargo Semi-trailer
0 2 . 0 4 . 0 1 . 0 1
ssue
no.02
mSFN x!NÄST¶ÃL x!n©!N¶NG `.yt.yG.k#ÆNà Document No.
Mes in Industrial En ineerin PLC MIE-QMS –WP-14
Title of document:Procedure for Process planning Page:
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Shop:Welding Shop
Product Code:-01 Shop Code:-01.04
Tasks code
(level-5)
Labor
cost/unit
Machine
cost/unit
Material
cost/unit
02.04.01.03.01
Polish,blow,wash & dry the anti-rust
painted product/work before fillingmetallic stucco ( bodyfiller)
02.04.01.03.02Prepare metallic stucco & driedwith proper composition
02.04.01.03.03Fill groove & irregularities withmetal stucco using Japanesespoon
02.04.01.03.04 Keep metallic stucco filled productuntil to drys completely
02.04.01.03.05 Polish the product usingapporopriate sand papers
02.04.01.03.06 Blow,wash & dry
02.04.01.04.01
Prepare spursso paint withapporoprate composition of oneliter nitro paint,half liter normalstucco & one and half liter of thinner
02.04.01.04.02 Stir continuously untill to be
homogenous
02.04.01.04.03 Clean the spray gun using thinner & then fill the nitro paint
02.04.01.04.04 Adjust the proper pressurized air for painting
02.04.01.04.05Start corrective paint by maintiningthe distanse as the spray gunmoves across the surface of the
Station Code:-01.04.01
Work Breake Down Structure Form No:-WF/PIT/060
Product Name:-Dry cargo Semi-trailer Station: Painting shop
S/no S u b - O p e n .
c o d e - ( l e v e l
4 ) Sub-Open. name Task description
Productio
n cost
% of
completio
per statio
shop
0 2 . 0
4 . 0
1 . 0
4
r m e d i a t e p a i n t i n g ( s p u r s s o
p a i n t i n g )
Qty/unit(
in pcs)
Cost Element( in Birr/hrs)
Item dimension
(LxWxt)
0 2 . 0
4 . 0
1 . 0
3
I n t e r m e d i a t e p a i n t i n g ( F i l l i n g s t u c c o
p e r
m e t a l )
I
Document No.
M esfin Industrial Engineering PLC MIE-QMS –WP-14-10
Titl f d t P d f P l i P
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Issueno.02
Shop:Welding Shop
Product Code:-01 Shop Code:-01.04
Tasks code
(level-5) Labor cost/unit Machinecost/unit Materialcost/unit
02.04.01.05.01
Fill normal stucco on the surface of the work to be smoothened
02.04.01.05.02
Keep the normal stucco filledproduct/work untill to dryscompletely
02.04.01.05.03
Wash using water proof sand
paper with water & allow to dry it
02.04.01.06.01
Prepare corrective paint withapporoprate composition of oneliter nitro paint & one liter of thinner
02.04.01.06.02
Stir continuously untill to behomogenous
02.04.01.06.03
Clean the spray gun using thinner & then fill the nitro paint
02.04.01.06.04 Adjust the proper pressurized air for painting
02.04.01.06.05
Start corrective paint by maintiningthe distanse as the spray gunmoves across the surface of thework with constant flow rate
02.04.01.06.06
Keep the painted product/work untildrys complately
Title of document:Procedure for Process planning Page:
Sub-Open. name Task descriptionItem dimension
(LxWxt)Qty/unit(in pcs)
Cost Element( in Birr/hrs)
0 2 . 0 4 . 0 1 . 0 5
I n t r m e d i a t e
p a i n t i n g ( F i l l i n g n o r m a l
s t u c c o )
0 2 . 0 4 . 0 1 . 0 6
r m e d i a t e p a i n t i n g ( c o r r e c
t i v e p a i n t p a i n t i n g )
Work Breake Down Structure Form No:-WF/PIT/060
Station: Painting shopProduct Name:-Dry cargo Semi-trailer
Station Code:-01.04.01
S u b
- O p e n .
c o d
e - ( l e v e l -
4 )S/no
Production cost
% of
completion
per stationshop
ssue
02
mSFN x!NÄST¶ÃL x!n©!N¶NG `.yt.yG.k#ÆNà Document No.
Mesfin Industrial Engineering PLC MIE-QMS –WP-14-10
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no.02
Shop:Welding Shop
Product Code:-01 Shop Code:-01.04
Tasks code
(level-5)
Labor
cost/unit
Machine
cost/unit
Material
cost/unit
02.04.01.07.01Prepare final paint with theapporopraiate composition of four liter paint with hardener & one litter thinner
02.04.01.07.02Stir continuously untill to behomogenous
02.04.01.07.03 Clean the spray gun using thinner & then fill the final paint
02.04.01.07.04 Adjust the proper pressurized air for painting
02.04.01.07.05Start corrective paint by maintiningthe distanse as the spray gunmoves across the surface of thework with constant flow rate
02.04.01.07.06 Keep the painted product/work untilit drys complately
02.04.01.07.07Inspect and take corrective action
2032 1 34 .4 2 ,6 31
% of
completion
per station/
shop
Work Breake Down Structure Form No:-WF/PIT/060
Station: Painting shop
c
Product Name:-Dry cargo Semi-trailer
Item dimension
(LxWxt)
Qty/unit(
in pcs)
Cost Element( in Birr/hrs)
Station Code:-01.04.01
S u b - O p e n .
c o d e - ( l e v e l
4 )
0 2 . 0 4
. 0 1 . 0
7
F i n a l p a i n t i n g
22
Total Production
Sub-Open. name Task description
Productio
n costS/no
ssue
no 02
Mesfin Industrial Engineering PLC MIE-QMS –WP-14-10
Title of document:Procedure for Process planning Page: of
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no.02
Shop:Welding Shop
Product Code:-01 Shop Code:-01.05
Tasks code
(level-5)
Labor
cost/hr
Machine
cost/hrs
Material
cost/hrs
01.05.01.01 Mounting reserve wheel tyre
01.05.01.02 Mounting reserve fuel tank
01.05.01.03 .Laminating with mastije
01.05.01.04 . Laminating with rupper.
01.05.01.05 Fixing (riveting) number plate
01.05.01.06 Fixing (riveting) MIE logo
01.05.01.07 Fixing flaps
01.05.01.08 Fixing rectangular reflector
01.05.01.09
Assembling dismantled partsof the Semi-trailers duringpainting process
S/no
Work Breake Down Structure Form No:-WF/PIT/060
Station: Finishing shopProduct Name:-Dry cargo Semi-trailer
Station Code:-01.05.01
S u b - O p e n . c o d e -
( l e v e l - 4 )
Sub-Open. name Task description
Item dimension
(LxWxt)
Qty/unit(
in pcs)
Cost Element( in Birr/hrs)
% of
completio
total
Mechanical fitting01.05.01
Productio
n cost
% of
completion
per station/
shop
ssue
no 02
Title of document:Procedure for Process planning Page: of
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Mesfin Industrial Engineering PLC MIE-QMS –WP-14-10
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no.02
Shop:Welding Shop
Product Code:-01 Shop Code:-01.05
Tasks code
(level-5)
Labor
cost/hr
Machine
cost/hrs
Material
cost/hrs
01.05.02.01
Mounting of breaking chamber type
30 on 1st Axle ( Contains:-breaklever,coil spring & small yoke)
01.05.02.02
Mounting of breaking chamber type
24 on middle Axle ( Contains:-breaklever,coil spring & longer yoke)
01.05.02.03
Mounting of breaking chamber type24 on rear Axle ( Contains:-breaklever,coil spring & longer yoke)
01.05.02.04
Assembly of emergency rely withload valve ( fitting elbow, nipple &"T" distributor)
01.05.02.05 Mounting emergency rely on Trailer
01.05.02.06
Mounting air reservoir tanker on
support
01.05.02.07
Installation of hose with itsconnectors(#1=out let,#2(right)=fitsto front axle break chamber, #2(left) fits to middle axle then to rear axle,#3(large Ø) fits to air reservoir tanker & #4=inlet
S/no S
u b - O p e n .
c
o d e - ( l e v e l - 4 )
Sub-Open. name Task description
Item dimension
(LxWxt)
Station: Finishing shop
Station Code:-01.05.01
Qty/unit(
in pcs)
Cost Element( in Birr/hrs)
Productio
n cost
% of
completion
per station/
shop
Work Breake Down Structure Form No:-WF/PIT/060
Product Name:-Dry cargo Semi-trailer
Installing Brake
System01.05.02
7/28/2019 WBS for Dry Cargo Semi-trailer (22)
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Union for fuel tapout let 1/2" 1
Fuel tap for out let 1/2" 1
Aluminum water tanker 40 liter 1
Rectangular reflector 500x100x1 mm 2
Air Brake System 1
Mechanical hand brake 1
7/28/2019 WBS for Dry Cargo Semi-trailer (22)
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Mechanical hand brakeElectrical system 1
172 10365.9Total Production Cost of Finishing
Prepared By: Lwelo G. Checked By: Gizaw B. Approved By: Nicodemos A.
31652
17379
7/28/2019 WBS for Dry Cargo Semi-trailer (22)
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Prepared By: Lwelo G. Checked By: Gizaw B. Approved By: Nicodemos A.
7/28/2019 WBS for Dry Cargo Semi-trailer (22)
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Prepared By: Lwelo G. Checked By: Gizaw B. Approved By: Nicodemos A.
7/28/2019 WBS for Dry Cargo Semi-trailer (22)
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Prepared By: Lwelo G. Checked By: Gizaw B. Approved By: Nicodemos A.
7/28/2019 WBS for Dry Cargo Semi-trailer (22)
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Prepared By: Lwelo G. Checked By: Gizaw B. Approved By: Nicodemos A.
7/28/2019 WBS for Dry Cargo Semi-trailer (22)
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Prepared By: Lwelo G. Checked By: Gizaw B. Approved By: Nicodemos A.
7/28/2019 WBS for Dry Cargo Semi-trailer (22)
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Prepared By: Lwelo G. Checked By: Gizaw B. Approved By: Nicodemos A.
7/28/2019 WBS for Dry Cargo Semi-trailer (22)
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Prepared By: Lwelo G. Checked By: Gizaw B. Approved By: Nicodemos A.
7/28/2019 WBS for Dry Cargo Semi-trailer (22)
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Prepared By: Lwelo G. Checked By: Gizaw B. Approved By: Nicodemos A.
7/28/2019 WBS for Dry Cargo Semi-trailer (22)
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Prepared By: Lwelo G. Checked By: Gizaw B. Approved By: Nicodemos A.
7/28/2019 WBS for Dry Cargo Semi-trailer (22)
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Prepared By: Lwelo G. Checked By: Gizaw B. Approved By: Nicodemos A.
7/28/2019 WBS for Dry Cargo Semi-trailer (22)
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Prepared By: Lwelo G. Checked By: Gizaw B. Approved By: Nicodemos A.
7/28/2019 WBS for Dry Cargo Semi-trailer (22)
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Prepared By: Lwelo G. Checked By: Gizaw B. Approved By: Nicodemos A.
7/28/2019 WBS for Dry Cargo Semi-trailer (22)
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Prepared By: Lwelo G. Checked By: Gizaw B. Approved By: Nicodemos A.