Value Stream Mapping

Post on 27-Jul-2015

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Transcript of Value Stream Mapping

1. Process steps

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Gasfilling

Assembly

U

5

Painting

Molding

10 st I

Logo

Printing

Rework

Company

Supplier

Company

Customer

SharedParallel

BatchFlow

Rework

5 15 2

2. Databoxes

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Rework

Company

Supplier

Company

Customer

CT = 2 s

PT = 2 s

A = 50%CT = 8 s

PT = 40 s

C/O = 900 sCT = 7 s

PT = 70 s

C/O = 600 sA = 80%

CT = 8 s

PT = 8 s

C/O = 300 sA = 80%

CT = 9 s

PT = 9 s

C/O = 100 s

PT = 10 s

Gasfilling

Assembly

U

5

Painting

Molding

10 st I

Logo

Printing

5 15 2

3. Connections

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Gasfilling

Assembly

U

5

Painting

Molding

10 st I

Logo

Printing

Rework

Company

Supplier

Company

Customer

10.000 pcs

IF I F O

Max. 400 F I F O

Max. 400

CT = 2 s

PT = 2 s

A = 50%CT = 8 s

PT = 40 s

C/O = 900 sCT = 7 s

PT = 70 s

C/O = 600 sA = 80%

CT = 8 s

PT = 8 s

C/O = 300 sA = 80%

CT = 9 s

PT = 9 s

C/O = 100 s

PT = 10 s

Push super-

marketFifo

5 15 2

Max. 4000

4. Customers & Suppliers

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Gasfilling

Assembly

U

5

Painting

Molding

10 st I

Logo

Printing

Rework

Company

Supplier

Company

Customer

10.000 pcs

IF I F O

Max. 400 F I F O

Max. 400

CT = 4 s

PT = 2 s

A = 50%CT = 8 s

PT = 40 s

C/O = 900 sCT = 7 s

PT = 70 s

C/O = 600 sA = 80%

CT = 8 s

PT = 8 s

C/O = 300 sA = 80%

CT = 9 s

PT = 9 s

C/O = 100 s

PT = 10 s

5 15 2

Max. 4000 max 10.000 pcs

5. Lead Time Ladder

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Gasfilling

Assembly

U

5

Painting

Molding

10 st I

Logo

Printing

Rework

Company

Supplier

Company

Customer

10.000 pcs

IF I F O

Max. 400 F I F O

Max. 400

CT = 3 s

PT = 3 s

A = 50%CT = 8 s

PT = 40 s

C/O = 900 sCT = 7 s

PT = 70 s

C/O = 600 sA = 80%

CT = 8 s

PT = 8 s

C/O = 300 sA = 80%

CT = 9 s

PT = 9 s

C/O = 100 s

PT = 10 s

100.000 100.000 40.000 4000 4000 248.000 3 40 70 8 9 130

TOTAL 248.130 s

Waitingtimes

Processtimes

5 15 2

Max. 4000

Takt = 10 seconds

max 10.000 pcs

6. Information flow

www.panview.nl

Gasfilling

Assembly

U

5

Painting

Molding

10 st I

Logo

Printing

Rework

Company

Supplier

Company

Customer

10.000 pcs

IF I F O

Max. 400 F I F O

Max. 400

CT = 2 s

PT = 2 s

A = 50%CT = 8 s

PT = 40 s

C/O = 900 sCT = 7 s

PT = 70 s

C/O = 600 sCT = 8 s

PT = 8 s

C/O = 300 sCT = 9 s

PT = 9 s

C/O = 100 s

PT = 10 s

O X O X

Load

Leveling

Kanban

Electric

signal

5 15 2

A = 80%

100.000 100.000 40.000 4000 4000 248.000 3 40 70 8 9 130

TOTAL 248.130 s

Waitingtimes

Processtimes

A = 80%

Max. 4000 max 10.000 pcs