Value Stream Mapping. Introductions & Objectives Value Stream Mapping.
Value Stream Mapping
6
Process steps www.panview. nl Gasfill ing Assembl y U 5 Paintin g Molding 10 st I Logo Printin g Rework Company Supplier Company Customer Shared Paralle l Batch Flow Rework 5 1 5 2
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Transcript of Value Stream Mapping
1. Process steps
www.panview.nl
Gasfilling
Assembly
U
5
Painting
Molding
10 st I
Logo
Printing
Rework
Company
Supplier
Company
Customer
SharedParallel
BatchFlow
Rework
5 15 2
2. Databoxes
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Rework
Company
Supplier
Company
Customer
CT = 2 s
PT = 2 s
A = 50%CT = 8 s
PT = 40 s
C/O = 900 sCT = 7 s
PT = 70 s
C/O = 600 sA = 80%
CT = 8 s
PT = 8 s
C/O = 300 sA = 80%
CT = 9 s
PT = 9 s
C/O = 100 s
PT = 10 s
Gasfilling
Assembly
U
5
Painting
Molding
10 st I
Logo
Printing
5 15 2
3. Connections
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Gasfilling
Assembly
U
5
Painting
Molding
10 st I
Logo
Printing
Rework
Company
Supplier
Company
Customer
10.000 pcs
IF I F O
Max. 400 F I F O
Max. 400
CT = 2 s
PT = 2 s
A = 50%CT = 8 s
PT = 40 s
C/O = 900 sCT = 7 s
PT = 70 s
C/O = 600 sA = 80%
CT = 8 s
PT = 8 s
C/O = 300 sA = 80%
CT = 9 s
PT = 9 s
C/O = 100 s
PT = 10 s
Push super-
marketFifo
5 15 2
Max. 4000
4. Customers & Suppliers
www.panview.nl
Gasfilling
Assembly
U
5
Painting
Molding
10 st I
Logo
Printing
Rework
Company
Supplier
Company
Customer
10.000 pcs
IF I F O
Max. 400 F I F O
Max. 400
CT = 4 s
PT = 2 s
A = 50%CT = 8 s
PT = 40 s
C/O = 900 sCT = 7 s
PT = 70 s
C/O = 600 sA = 80%
CT = 8 s
PT = 8 s
C/O = 300 sA = 80%
CT = 9 s
PT = 9 s
C/O = 100 s
PT = 10 s
5 15 2
Max. 4000 max 10.000 pcs
5. Lead Time Ladder
www.panview.nl
Gasfilling
Assembly
U
5
Painting
Molding
10 st I
Logo
Printing
Rework
Company
Supplier
Company
Customer
10.000 pcs
IF I F O
Max. 400 F I F O
Max. 400
CT = 3 s
PT = 3 s
A = 50%CT = 8 s
PT = 40 s
C/O = 900 sCT = 7 s
PT = 70 s
C/O = 600 sA = 80%
CT = 8 s
PT = 8 s
C/O = 300 sA = 80%
CT = 9 s
PT = 9 s
C/O = 100 s
PT = 10 s
100.000 100.000 40.000 4000 4000 248.000 3 40 70 8 9 130
TOTAL 248.130 s
Waitingtimes
Processtimes
5 15 2
Max. 4000
Takt = 10 seconds
max 10.000 pcs
6. Information flow
www.panview.nl
Gasfilling
Assembly
U
5
Painting
Molding
10 st I
Logo
Printing
Rework
Company
Supplier
Company
Customer
10.000 pcs
IF I F O
Max. 400 F I F O
Max. 400
CT = 2 s
PT = 2 s
A = 50%CT = 8 s
PT = 40 s
C/O = 900 sCT = 7 s
PT = 70 s
C/O = 600 sCT = 8 s
PT = 8 s
C/O = 300 sCT = 9 s
PT = 9 s
C/O = 100 s
PT = 10 s
O X O X
Load
Leveling
Kanban
Electric
signal
5 15 2
A = 80%
100.000 100.000 40.000 4000 4000 248.000 3 40 70 8 9 130
TOTAL 248.130 s
Waitingtimes
Processtimes
A = 80%
Max. 4000 max 10.000 pcs
