The Future of Mining - ThyssenKrupp

Post on 02-Oct-2021

4 views 0 download

Transcript of The Future of Mining - ThyssenKrupp

Autonomous operationsand robotics

3D printing

Smart sensors

47

0

59

65

5 2

2

9

Connected worker

Remote operation centers & Remote services

Digitally Enabled Workforce

Automation, Robotics and Operational Hardware

Asset cybersecurity

Integrated sourcing, data exchange and commerce

Integrated Enterprise, Platforms and Ecosystems

Advanced analytics and simulation modeling

Next-Generation Analytics and Decision Support

The Future of Mining

Drivers of changeThe mining sector is facing industry specific and global challengesas well as rapid technological changes that are forcing it to adapt.

The impact of industry trends on the mining industry

Digital themes and initiatives in mining and metals and projected value addition 2016–2025

Sources: BCG, McKinsey, World Economic Forum, Accenture,Mineral Economics, Springer, U.S. Departement of Energy

Trends Drivers Impact/Challenge

Global Demand Continued slow global economic growth, increased urbanization and developing-world growth, geopolitical instability, end-market consumption trends, circular economy lowering consumption, increase in competing materials

Value additionin bn USD

Themes

Slower, more volatile medium-term growth for ores and metals, peaking in the long term

100

3D printing

Not invested at all Trialled Minor initial investment Moderate investment Considerable investment

Fully autonomus vehicles/Automation systemsWearables

Remote control vehicleFatigue detection

DronesCollision avoidance/proximity detection

Predictive maintenance for plantPredictive maintenance for mobile equipment

Mine management softwareMine communication system/networks

Theoratical Minimum1

Dewatering

Separations

Electric Equipment

Crushing

Digging

Grinding

25.0%

4.3%

27.1%

15.4%

27.8%

0.4%

Mine planning software

2004

100%90%80%70%60%50%40%30%20%10%0%

2006 2008 2010 2012 2014 2016

90

80

70

60

50

Industry Green Business, sustainability, Resource scarcityand remoteness, heavy competition

Increased costs, fewer projects, fewer viable players

Workforce Ageing workforce, millennials, developing world skill gaps

-9.%per annum

0.0%per annum

+2.8%per annum

Global skill gaps

Government &Society

Climate Change, CO2 mitigation, Resource nationalism, heightened community connectionand engagement, increased media attention

* Note: Values assume that production ratesremain constant and are based on coal, metalsand mineral mining data.

1 Theoretical Minimum Energy =Energy Consumption * Efficiency

Increased costs and need for transparency

Productivity

Rising productivity, alongside exploration, is the principal means by which mining can combatresource depletion. From 2004 to 2010 productivity in mining has declined by more than 40%.Automation and digitization offer companies great potential to increase productivity.

MineLens Productivity Index (MPI)

Technologies and their value additionNew technologies can raise productivity, make mining safer, increase efficiency and improve cost-effectiveness: By 2025, they could generate up to 189 bn USD in additional value for the sector.

Technologies mining companies have invested in (%), 2019

The arms race has begunThe World Economic Forum expects a digital “first mover” mining company would have averageEBITDA differences that were at least 70% higher than digital “laggards”. In 2019 mine planningsoftware, communication systems and management software had the highest rate of adoption.

Energy Consumption and Saving Potential by Equipment Type US Mining Industry

Clean(er) miningMining is currently responsible for 4 to 7% of global greenhouse-gas (GHG) emissions. The majorityof emissions originate from fugitive coal-bed methane that is released during coal mining. To stay ontrack for a global 2°C scenario, the sector needs to reduce CO

2 emissions from 2010 levels by at least

50% by 2050.

thyssenkrupp — digitalized expertiseDigitalization offers great potential for improving process efficiency and competitiveness in mining. Keep up with your competitors: take advantage of our digitalized expertise.

Contact us: automation.mining@thyssenkrupp.com

$

Fully implemented