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Edition: V2.00/2013
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GTS Technical Manualte
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Index
1 Forward1.1 Target 11.2 Technical Training 11.3 Technical Manual 11.4 Summary 2
2 Elementary2.1 Health & Safety 12.2 ESD 1
3 General3.1 General information 13.1.1 Part reference 13.1.2 Consumable supplies 13.1.3 Direction description 13.1.4 Power source 13.2 Required material 23.2.1 Tools 23.2.2 Material 2
4 Technical data4.1 Machine range 14.2 Technical information 24.2.1 Machine profile 24.2.2 Technical data 24.2.3 Machine speed 34.2.4 Dimensions and weights 34.2.5 Battery 44.2.6.1 Battery compartment 44.2.7.2 Battery specifications 54.2.8 Charger 64.2.9 Brush system 64.2.10 Suction power 74.2.11 Additional 74.3 Accessories & Additional parts 84.3.1 Accessories 84.3.2 Additional parts 8
5 Mechanical5.1 Handle 15.1.1 Removing of handle cover and electronics 15.1.2 Mounting of handle cover and electronics 25.1.3 Removing of switch lever 45.1.4 Mounting of switch lever 55.1.5 Removing of wiping blade lever 65.1.6 Mounting of wiping blade lever 75.1.7 Removing of handle adjustment lever 85.1.8 Mounting of handle adjustment lever 9To
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GTS Technical Manualte
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5.2 Guide bar 105.2.1 Adjusting of bowden cable handle 105.2.2 Removing of toothrocker 115.2.3 Mounting of toothrocker 135.2.4 Removing of bowden cable handle adjustment old setup 155.2.5 Mounting of bowden cable handle adjustment old setup 165.2.6 Removing of bowden cable handle adjustment new setup 175.2.7 Mounting of bowden cable handle adjustment new setup 185.2.8 Removing of articulation old setup 195.2.9 Mounting of articulation old setup 215.2.10 Removing of articulation new setup 235.2.11 Mounting of articulation new setup 245.3 Squeegee 255.3.1 Removing of front blade 255.3.2 Mounting of front blade 265.3.3 Removing of back blade 275.3.4 Mounting of back blade 285.4 Base 295.4.1 Removing of pump 295.4.2 Mounting of pump 305.4.3 Adjusting of bowden cable wiping blade 315.4.4 Removing of bowden cable wiping blade 325.4.5 Mounting of bowden cable wiping blade 335.5 Tank cover and tank 345.5.1 Removing of clear water tank assembly 345.5.2 Mounting of clear water tank assembly 365.5.3 Removing of clear water tank 375.5.4 Mounting of clear water tank 385.6 Vacuum unit 395.6.1 Removing of vacuum motor 395.6.2 Mounting of vacuum motor 405.7 Brush & Motor 415.7.1 Removing of brush motor belt 415.7.2 Mounting of brush motor belt 425.7.3 Removing of brush motor 435.7.4 Mounting of brush motor 445.7.5 Removing of brush pulley 455.7.6 Mounting of brush pulley 465.7.7 Adjusting of brush height 475.7.8 Removing of wiping blade 485.7.9 Mounting of wiping blade 495.8 Filter 505.8.1 Removing of filter 505.8.2 Mounting of filter 51
6 Electrical6.1 System architect 16.1.1 General 16.1.2 System overview 16.1.3 Start up/Self holding 26.1.4 Emergency loop 26.2 Dashboard 36.2.1 Removing of dashboard 36.2.2 Mounting of dashboard 46.2.3 Dashboard connections 56.2.4 Reset service hour counter 86.3 Electronics 9To
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26. March 2013 Edition: V2.00/2013Copyright © 2013, Diversey Inc.
GTS Technical Manualte
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6.3.1 Removing of electronics 96.3.2 Mounting of electronics 106.3.3 Electronics connections 116.4 Charger 146.4.1 Removing of charger 146.4.2 Mounting of charger 156.4.3 Charger connections 166.5 Schematics 186.5.1 Battery connections 186.5.2 Electrical schematics 19
7 Additional information7.1 Available GTS Newsletter/Instructions 1
8 Revision
9 Appendix
10 Notes
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26. March 2013 Edition: V2.00/2013Copyright © 2013, Diversey Inc.
Technical Manual
1 Forward
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1 Foreword
1.1 Target
To serve our customers faster and more efficient it is important to achieve a general standard of technical know how with our partners in the market.
Therefore we developed a Technical Training concept which is based on e-spares. The concept consists of a Technical Manual and a Technical Training.
These two tools will be produced for each newly launched machine with a certain com-plexity. The Technical Manual will be available as PDF file and can be downloaded from e-spares. The Technical Training documentation will be distributed after having attend-ed the technical training.
1.2 Technical Training
The Technical Training is addressed as reference book for the technical training sessions and will be distributed to the floor care responsible and/or to the technical training re-sponsible after attending a training session provided by GTS (max. 2 persons per coun-try).
The intension is, that after this session, a technical trainer is able to perform technical training for their local technical staff and in this way to transfer the knowledge to all service technicians.
The Technical Training is not intended as manual for the service technicians and will be distributed only to the training responsible of each country.
1.3 Technical Manual
The Technical Manual is addressed to the service technicians and should be translated and distributed after a technical training.
It contains a summary of procedures, hints and suggestions etc. which are helpful and To O
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essential for the daily business. The Technical Manual can be downloaded from e-spares/documents.
1.4 Summary
We are convinced that the Technical Manual concept together with the Technical Training are powerful tools, which will help our service organisations to achieve a higher level of quality in repairs and customer satisfaction.
If you have any comments or questions do not hesitate to contact your country respon-sible.
Sincerely yours
GTS Team
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Technical Manual
2 Elementary
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2 Elementary
2.1 Health & Safety
Scrubber dryers may be powered by mains electricity or batteries. There are risks asso-ciated with both, which call for proper precautions, such as the provision of good venti-lation and the elimination of risk of ignition.
All work, carried out on such machines, should only be performed by trained personnel in accordance with local regulations.
Before working on such a machine, isolate it from any electrical power source.
Always wear the required personal protective equipment (including gloves and goggles) that must be worn when potentially exposed to any hazardous material and when carry-ing out hazardous tasks.
Note that parts may be contaminated with chemical product. If possible flush hoses out with fresh water prior to carrying out any maintenance. For information on chemical products that are used in this machine, please carefully read the product label and Ma-terial Safety Data Sheet (MSDS).
Empty water tanks prior to carrying out any maintenance. Ensure contaminated water is emptied into an approved drain. Avoid pollution.
2.2 ESD
Static electricity is electricity at rest or the accumulation of electric charge, as opposed to an electric current which is the movement of electricity. The flow or movement of peo-ple and/or materials in and through the environment causes separation of electrons and therefore static electricity. A familiar example of static electricity is when a person walks across a carpeted floor. Static electricity/electrostatic charge is generated simply by the contact and separation of the soles of that individual's shoes from the carpeted floor.
Electrostatic Discharge (ESD) occurs when the electrostatic charge is transferred from a material that carries the charge to an electrostatic sensitive device. In the example above, this electrostatic discharge is the „shock“ felt after walking across the carpeted floor and then touching a door knob. It is this electrostatic discharge, which comes in varying de-
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grees, that can be most damaging to electronical devices.Static electricity, is a natural phenomenon and consequently electrostatic discharge is the primary cause of countless problems affecting industry, business and personal life. These problems can be as simple as the shock resulting from walking across a carpet; as costly as the destruction of sensitive electronic components.
Almost any material can generate static electricity. The ability to store or unload the charge depends on the type of material. Static discharge can damage devices, this can result in immediate product failure or in a latent failure. Latent failures can go undetected for a period of time, the results are prod-uct failure in the field. Electrostatic fields are associated with charged objects. The degree of severity of ESD events depends on the type of discharge which occurs. The three most common ESD charge transfers are:
• from an external object to the device.• from a device to another object.• resulting from electrostatic fields.
Please do not store electronics without ESD bags at any time.
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Technical Manual
3 General
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3 General
3.1 General information
3.1.1 Part reference
Explicitly mentioned parts are defined by references corresponding to the e-spares spare parts list.
E.g. Tank axle (02/118) corresponds to the parts list on e-spares, sub assembly 2, position 118.
3.1.2 Consumable supplies
If you have to remove cable ties then position the new ones at the original place.
If you have to remove self locking nuts, you should replace them by new ones.
3.1.3 Direction description
On the „RH“ always means on the right hand side of the machine in working direction (when you are standing behind the machine).
On the „LH“ always means on the left hand side of the machine in working direction (when you are standing behind the machine).
3.1.4 Power source
Depending on the work it might be required to remove the power source (mains/batteries) from the machine.
The in here mentioned sequences (mechanical and electrical) are based on the assumption that the power source (mains/batteries) were removed from the machine before.To
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3.2 Required material
3.2.1 Tools
• A standard range of tools is required e.g.• Fork spanners.• Allen keys.• Torx keys.
3.2.2 Material
• No special tools are required.
The above listings are only a recommendation for the technical training.
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Technical Manual
4 Technical data
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4 Technical data
4.1 Machine range
SKU Description Version Series7516859 TASKI swingo 350B 02
7516860 TASKI swingo 350B BMS EURO 02
7516861 TASKI swingo 350B BMS UK 02
7518080 TASKI swingo 350B BMS NA 02
7516862 TASKI swingo 350B BMS with battery * 02Table 1: Machine range
Remarks
* only for DDM countries (Direct Delivery Machines).
SKU‘s for all TASKI swingo 350 types are the „naked machine“. Brush and batteries have to be ordered separately.
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4.2 Technical information
4.2.1 Machine profile
4.2.2 Technical data
Pos. ValueTheoretical performance (m²/h) 1140
Practical performance (m²/h) 648
Working width (mm) 380
Squeegee width (mm) 530
Solution tank (l) 10
Recovery tank (l) 10Table 2: Machine profile
Pos. ValueNoise level (dB(A)) <70
Vibration (m/s2) 0.5
Approvals CE; CB
Nominal consumption (W) 1100
Power drive motor (W) -
Power suction motor (W) 490
Voltage (V) 24
Battery capacity maintenance-free (Ah)/C5 25
Battery autonomy max.(25 Ah maintenance free battery)
(min) 45
Internal charger only in BMS
Protection class Class II
Protection grade Class X3Table 3: Technical data
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4.2.3 Machine speed
4.2.4 Dimensions and weights
Pos. ValueTransportation speed (km/h) 3.0
Cleaning speed (km/h) 3.0
Ramp max. (%) 2Table 4: Machine speed
Pos. ValueDimensions L/W/H (mm) 790/450/430
Door pass through (without) squeegee (mm) 530 (450)
Net weight; empty tank, incl. batteries (kg) 57
Weight, ready to use (kg) 67
Max. floor pressure front (N/mm2) 0.59
Wheel diameter rear (mm) 200
Wheel diameter castor (mm) -
Cable length (m) 3.0Table 5: Dimensions and weights
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Picture 1: Dimensions
4.2.5 Battery
4.2.5.1 Battery compartment
Pos. ValueBattery compartment L/W/H (mm) 195/268/180
Table 6: Battery compartment
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Picture 2: Battery compartment
4.2.5.2 Battery specifications
Please use batteries from Exide/Sonnenschein, as this is our preferred partner.
For the correct connection of the batteries, pay attention to the voltage of each battery and the correct connection. Therefore refer to e-spares.
This machine is not constructed for wet batteries as the ventilation is not sufficient.
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4.2.6 Charger
4.2.7 Brush system
Supplier Type
Volta
ge
Ah/C
5
Leng
th [m
m]
Wid
th [m
m]
Heig
ht [m
m]
Wei
ght [
kg]
Excide Sonnenschein GF12025YG 12 25 197 132 180 11Table 7: Dry (gel) batteries
Pos. ValuePrimary (V) 110-127/220-
240
Primary (Hz) 50 - 60
Secondary (V) 24
Secondary (A) 5
Protection type 2
Approval UL, in process
Cable length/BMS cable (m) 3Table 8: Charger
Pos. ValueBrush diameter (roller type) (mm) 90
Brush motor (W) 600
Brush speed (rpm) 1000
Brush pressure max. (kg) 17Table 9: Brush system
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4.2.8 Suction power
4.2.9 Additional
Pos. ValueVacuum motor (W) 490
Max. air flow (l/s) 32
Max. vacuum (mbar) 118
Max. vacuum (kPa) 11.8Table 10: Suction power
Pos. ValueBrush lifting mechanical
Squeegee lifting mechanicalTable 11: Additional
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4.3 Accessories & Additional parts
4.3.1 Accessories
4.3.2 Additional parts
SKU Article7516863 Cylindrical brush standard 38cm (bristle red)
7516864 Cylindrical brush hard 38cm (bristle yellow)
7518532 Active fibre pad roll
7516868 Battery 12V 25Ah (1 unit) **Table 12: Accessories
Remarks
** SKU contains 1 battery but TASKI swingo 350 requires 2 units!
SKU Article4128587 Blades 41.5/2.5x585 (squeegee: back)
4128588 Blades 41.5/2.5x565 (squeegee: front)
4128605 Wiping blade (front)Table 13: Additional parts
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26. March 2013 Edition: V2.00/2013Copyright © 2013, Diversey Inc.
Technical Manual
5 Mechanical
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5.1 Handle
5.1.1 Removing of handle cover and electronics
Picture 1: Handle without cover
• Move handle to the front side so you can access the screws.• Remove the screw (01/106) for the cover (01/105) for USB
access.• Remove the cover for USB access.• Remove the 12 screws (01/107) and the 4 screws (01/117) of the
electronics of the handle cover.• Remove the handle cover (01/108).
Picture 2: Handle without cover and electronics
• Remove the 3 fixation screws (01/104) for the electronics (01/109).
• Position the electronics (01/109) down onto the guide bar (02/102).
Disconnect ribbon cable of dashboard before moving the electronics.
Lift the lever of the ribbon cable connector to release the ribbon cable.To O
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5.1 Handle
5.1.2 Mounting of handle cover and electronics
Picture 3: Handle without cover and electronics
• Connect the ribbon cable to dashboard.• Position the electronics.
Ensure that the loop of the ribbon cable is positioned correctly and does not touch the switch levers.
• Mount the 3 fixation screws for the electronics.
Picture 4: Handle without cover
• Assemble the cover.
Ensure that the levers, bowden cables and hose (01/121) are in the correct position.
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• Tighten the handle cover with the 12 screws and 4 screws into electronics.
• Position the cover for USB access.• Mount the fixation screw.
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5.1 Handle
5.1.3 Removing of switch lever
Picture 5: Switch lever
• Remove handle cover according to chapter REMOVING OF HANDLE COVER AND ELECTRONICS.
• Remove screw (01/102) for left switch lever and screw (01/102) for right switch lever.
Picture 6: Switch lever screws
• Remove the switcher levers (01/114).
You can only remove both switch levers together.
Remarks
Both levers are the same spare part.
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5.1 Handle
5.1.4 Mounting of switch lever
Picture 7: Switch lever screws
• Mount switch levers onto the handle.
Adjustment
Ensure that the gear teeth of the switch levers are correctly positioned. The switch levers have to be horizontally in one line.
• Mount the screws for the left and right switch lever.
Picture 8: Switch lever
Ensure that the RH switch lever (for wiping blade) has the bolt with magnet (01/118) mounted.
Ensure that the switch levers move easily. Do not tighten the fixation screws to hard.
• Complete assembling according to the chapter MOUNTING OF HANDLE COVER AND ELECTRONICS.
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5.1 Handle
5.1.5 Removing of wiping blade lever
Picture 9: Wiping blade lever
• Remove handle cover according to chapter REMOVING OF HANDLE COVER AND ELECTRONICS.
• Remove the wiping blade lever (01/116).• Remove the end bolt of the bowden cable (01/119) for wiping
blade.
Picture 10: Wiping blade lever
Remarks
Both levers for handle adjustment and wiping blade are the same spare part.
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5.1 Handle
5.1.6 Mounting of wiping blade lever
Picture 11: Wiping blade lever removed
• Mount the end bolt of the bowden cable for the wiping blade.• Mount wiping blade lever onto handle.
Picture 12: Wiping blade lever
Ensure that the wiping blade lever has the bolt with magnet (01/118) mounted.
• Complete assembling according to the chapter MOUNTING OF HANDLE COVER AND ELECTRONICS.
Adjustment
Make sure that the bowden cable is adjusted correctly. Please refer to chapter ADJUSTING OF BOWDEN CABLE WIPING BLADE.
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26. March 2013 Edition: V2.00/2013 5-7Copyright © 2013, Diversey Inc.
GTS Technical Manual05
.10.
20 h
andl
e -
hand
le a
djus
tmen
t lev
er -
350
B_V1
.00.
fm
5.1 Handle
5.1.7 Removing of handle adjustment lever
Picture 13: Handle adjustment lever
• Remove handle cover according to chapter REMOVING OF HANDLE COVER AND ELECTRONICS.
• Remove wiping blade handle according to chapter REMOVING OF WIPING BLADE LEVER.
• Remove the handle adjustment lever (01/116).• Remove the end bolt of the bowden cable (02/101) for handle
adjustment.
Picture 14: Handle adjustment lever end bolt
Remarks
Both levers for handle adjustment and wiping blade are the same spare part.
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26. March 2013 Edition: V2.00/2013 5-8Copyright © 2013, Diversey Inc.
GTS Technical Manual05
.10.
20 h
andl
e -
hand
le a
djus
tmen
t lev
er -
350
B_V1
.00.
fm
5.1 Handle
5.1.8 Mounting of handle adjustment lever
Picture 15: Handle adjustment lever
• Mount the end bolt of the bowden cable for the handle adjustment.
• Mount handle adjustment lever onto handle.
Remarks
When exchanging the lever, ensure that you also mount the lever (01/103) for floating handle adjustment.
Picture 16: Handle adjustment lever
• Complete assembling according to the chapter MOUNTING OF WIPING BLADE LEVER.
• Complete assembling according to the chapter MOUNTING OF HANDLE COVER AND ELECTRONICS.
Adjustment
Make sure that the bowden cable is adjusted correctly. For the bowden cable adjustment refer to the chapter ADJUSTING OF BOWDEN CABLE HANDLE.To
Ord
er P
arts
Call 1-
888-
702-
5326
- htt
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onste
rfloor
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mentpa
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26. March 2013 Edition: V2.00/2013 5-9Copyright © 2013, Diversey Inc.
GTS Technical Manual
26. March 2013 Edition: V2.00/2013 5-10Copyright © 2013, Diversey Inc.
05.1
1.10
gui
de b
ar -
bow
den
cabl
e ha
ndle
adj
ustm
ent -
350
B_35
0E_V
1.00
.fm
5.2 Guide bar
5.2.1 Adjusting of bowden cable handle
Picture 17: Bowden cable handle
• Remove the upper two screws (02/104) and only loosen the lower two screws.
• Remove cover (02/103).• Release the counter nut with a 10mm fork spanner.• Adjust the bowden cable with a 8mm fork spanner.
Adjustment
Make sure that the bowden cable is not tensioned to tight. Let the handle adjustment lever have enough play (+/- 1mm).
Remarks
Before mounting the cover again, check the adjustment at different positions of the guide bar.
• Tighten the counter nut.• Mount cover.• Mount and tighten the screws.
Adjustment
Tighten the screws (02/104) with 5 Nm.
To loosen the bowden cable adjust clockwise.
To tighten the bowden cable adjust anti clockwise.
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GTS Technical Manual05
.11.
11 g
uide
bar
- to
othr
ocke
r - 3
50B_
350E
_V1.
00.fm
5.2 Guide bar
5.2.2 Removing of toothrocker
Picture 18: Toothrocker
• Remove the cover (02/103) and release the tension of the bowden cable according to chapter ADJUSTING OF BOWDEN CABLE HANDLE.
• Lift the bowden cable out of the articulation (02/113).• Remove the 3 screws (02/105) with a 6mm Allen key.• Pull off the sustaining disc (02/106).
Picture 19: Remove guide bar screws
• Remove the articulation from the bracket (02/112).• Remove the cover (02/110) from the articulation.• Remove one of the retaining washers (02/119) from the axle
(02/118).• Remove the axle.
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26. March 2013 Edition: V2.00/2013 5-11Copyright © 2013, Diversey Inc.
GTS Technical Manual05
.11.
11 g
uide
bar
- to
othr
ocke
r - 3
50B_
350E
_V1.
00.fm
Picture 20: Remove toothrocker
Remarks
By pulling out the axle, the distance disc (02/120) will fall out by itself.
• Remove the two toothrockers (02/116,117) from the axle of the bowden cable (02/101).
• Remove the two springs (02/115).
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26. March 2013 Edition: V2.00/2013 5-12Copyright © 2013, Diversey Inc.
GTS Technical Manual05
.11.
11 g
uide
bar
- to
othr
ocke
r - 3
50B_
350E
_V1.
00.fm
5.2 Guide bar
5.2.3 Mounting of toothrocker
Picture 21: Toothrocker detail
• Mount the two toothrockers onto the axle of the bowden cable.
Remarks
The two toothrockers are different in shape. The mounting position doesn't matter.
• Position the two springs into the articulation and insert the toothrockers.
Picture 22: Mount spring into articulation
Remarks
Make sure that the toothrockers and springs are correct in place.
• Mount the axle.
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26. March 2013 Edition: V2.00/2013 5-13Copyright © 2013, Diversey Inc.
GTS Technical Manual05
.11.
11 g
uide
bar
- to
othr
ocke
r - 3
50B_
350E
_V1.
00.fm
Service
Lubricate the axle with grease (02/140).
• Mount the retaining washer onto the axle.• Mount the distance disc between the two toothrockers on the
axle.
Service
Lubricate the toothrockers with grease (02/140).
• Mount the cover onto the articulation.• Mount the articulation onto bracket.
Picture 23: Mount guide bar
• Mount the sustaining disc.
Make sure that the O-rings (02/107) are correct positioned.
• Position the three screws and tighten them.
Adjustment
Tighten the 3 screws with 20 Nm.
• Position the bowden cable into the articulation.• Complete assembling and adjustment according to chapter
ADJUSTING OF BOWDEN CABLE HANDLE.
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26. March 2013 Edition: V2.00/2013 5-14Copyright © 2013, Diversey Inc.
GTS Technical Manual05
.11.
12 g
uide
bar
- b
owde
n ca
ble
hand
le o
ld s
etup
- 3
50B_
V1.0
0.fm
5.2 Guide bar
5.2.4 Removing of bowden cable handle adjustment old setup
Picture 24: Guide bar
• Remove cover (02/103) according to chapter ADJUSTING OF BOWDEN CABLE HANDLE ADJUSTMENT.
• Release the counter nut with a 10mm fork spanner.• Loosen the tension of the bowden cable with a 8mm fork
spanner.• Lift bowden cable out of the articulation (02/113).• Position spring upwards over the adjustment screw.• Remove the end bolt of the bowden cable at the lock (02/110) of
the handle position.• Remove handle cover according to chapter REMOVING OF
HANDLE COVER AND ELECTRONICS.• Remove the end bolt of the bowden cable (02/101) on the
handle adjustment lever (01/116).
Picture 25: Guide bar
• Thread out the bowden cable.
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26. March 2013 Edition: V2.00/2013 5-15Copyright © 2013, Diversey Inc.
GTS Technical Manual05
.11.
12 g
uide
bar
- b
owde
n ca
ble
hand
le o
ld s
etup
- 3
50B_
V1.0
0.fm
5.2 Guide bar
5.2.5 Mounting of bowden cable handle adjustment old setup
Picture 26: Guide bar
• Thread in the bowden cable.
Remarks
The adjustment side of the bowden cable is at the articulation side.
• Position end bolt of bowden cable on the handle adjustment lever.
• Complete assembling according to the chapter MOUNTING OF HANDLE COVER AND ELECTRONICS.
• Position the end bolt of the bowden cable at the lock (02/110) of the handle position.
• Position spring downwards to the lock of handle position.• Position bowden cable into articulation.• Complete assembling according to chapter ADJUSTING OF
BOWDEN CABLE HANDLE ADJUSTMENT.
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26. March 2013 Edition: V2.00/2013 5-16Copyright © 2013, Diversey Inc.
GTS Technical Manual05
.11.
13 g
uide
bar
- b
owde
n ca
ble
hand
le n
ew s
etup
- 3
50B_
V1.0
0.fm
5.2 Guide bar
5.2.6 Removing of bowden cable handle adjustment new setup
Picture 27: Guide bar
• Remove the cover (02/103) and release the tension of the bowden cable according to chapter ADJUSTING OF BOWDEN CABLE HANDLE.
• Remove the toothrockers according to chapter REMOVING OF TOOTHROCKER.
• Remove handle cover according to chapter REMOVING OF HANDLE COVER AND ELECTRONICS.
• Remove the end bolt of the bowden cable (02/101) for handle adjustment at handle adjustment lever (01/116).
Picture 28: Handle adjustment lever end bolt
• Thread the bowden cable out of the guide bar (02/102).
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26. March 2013 Edition: V2.00/2013 5-17Copyright © 2013, Diversey Inc.
GTS Technical Manual05
.11.
13 g
uide
bar
- b
owde
n ca
ble
hand
le n
ew s
etup
- 3
50B_
V1.0
0.fm
5.2 Guide bar
5.2.7 Mounting of bowden cable handle adjustment new setup
Picture 29: Guide bar
• Thread the bowden cable into the guide bar.
Remarks
The adjustment side of the bowden cable is at the articulation side.
• Position the end bolt of the bowden cable on the handle adjustment lever.
• Complete assembling according to the chapter MOUNTING OF HANDLE COVER AND ELECTRONICS.
• Mount the toothrockers according to chapter MOUNTING OF TOOTHROCKER.
Picture 30: Toothrocker detail
• Adjust the bowden cable handle and complete assembling according to ADJUSTING OF BOWDEN CABLE HANDLE.
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26. March 2013 Edition: V2.00/2013 5-18Copyright © 2013, Diversey Inc.
GTS Technical Manual05
.11.
15 g
uide
bar
- a
rticu
latio
n ol
d se
tup
- 35
0B_V
1.00
.fm
5.2 Guide bar
5.2.8 Removing of articulation old setup
Picture 31: Articulation
• Remove cover (02/103) according to chapter ADJUSTING OF BOWDEN CABLE HANDLE.
• Release the counter nut with a 10mm fork spanner.• Loosen the tension on the bowden cable with a 8mm fork
spanner.• Lift bowden cable out of the articulation (02/113).• Position spring upwards over the adjustment screw.• Remove the end bolt of the bowden cable at the lock (02/110) of
the handle position.• Remove the three screws (02/105) with 6mm Allen key.• Pull off the sustaining disc (02/106).
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26. March 2013 Edition: V2.00/2013 5-19Copyright © 2013, Diversey Inc.
GTS Technical Manual05
.11.
15 g
uide
bar
- a
rticu
latio
n ol
d se
tup
- 35
0B_V
1.00
.fm
Picture 32: Articulation detail
• Remove articulation (02/113) from bracket (02/112).• Remove lock of handle position (02/110).• Remove the two remaining screws (02/104) to release the guide
bar.• According to what you need to exchange, remove the existing
parts from the articulation and place it on the new one.
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26. March 2013 Edition: V2.00/2013 5-20Copyright © 2013, Diversey Inc.
GTS Technical Manual05
.11.
15 g
uide
bar
- a
rticu
latio
n ol
d se
tup
- 35
0B_V
1.00
.fm
5.2 Guide bar
5.2.9 Mounting of articulation old setup
Picture 33: Articulation detail
• Mount lock of handle position into the articulation.
Service
Apply ball bearing grease (02/120) on the lock of handle position (02/110).
• Mount articulation onto bracket.
Picture 34: Articulation
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26. March 2013 Edition: V2.00/2013 5-21Copyright © 2013, Diversey Inc.
GTS Technical Manual05
.11.
15 g
uide
bar
- a
rticu
latio
n ol
d se
tup
- 35
0B_V
1.00
.fm
Ensure the O-ring (02/107) is placed correctly.
• Mount sustaining disc.
Ensure the O-ring (02/107) is placed correctly.
• Position the three screws and tighten them.
Adjustment
Tighten the screws with 20 Nm.
• Position the end bolt of the bowden cable at the lock (02/110) of the handle position.
Ensure that the lock of handle position is nicely fitting into toothed wheel (02/108).
• Position spring downwards to the lock of handle position.• Position bowden cable into articulation.• Complete assembling according to chapter ADJUSTING OF
BOWDEN CABLE HANDLE ADJUSTMENT.
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26. March 2013 Edition: V2.00/2013 5-22Copyright © 2013, Diversey Inc.
GTS Technical Manual05
.11.
16 g
uide
bar
- a
rticu
latio
n ne
w se
tup
- 35
0B_V
1.00
.fm
5.2 Guide bar
5.2.10 Removing of articulation new setup
Picture 35: Articulation
• Remove the cover (02/103) and release the tension of the bowden cable according to chapter ADJUSTING OF BOWDEN CABLE HANDLE.
• Remove the toothrockers according to chapter REMOVING OF TOOTHROCKER.
• Remove the two remaining lower screws (02/104) from the guide bar (02/102).
• Remove the articulation (02/113).
Picture 36: Remove articulation
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26. March 2013 Edition: V2.00/2013 5-23Copyright © 2013, Diversey Inc.
GTS Technical Manual05
.11.
16 g
uide
bar
- a
rticu
latio
n ne
w se
tup
- 35
0B_V
1.00
.fm
5.2 Guide bar
5.2.11 Mounting of articulation new setup
Picture 37: Mount articulation
• Place the articulation into the guide bar.• Mount the two lower screws.
Adjustment
Do not tighten the screws yet as the cover (02/103) will be placed later.
• Mount the toothrockers according to chapter MOUNTING OF TOOTHROCKER.
• Complete assembling and adjustment according to chapter ADJUSTING OF BOWDEN CABLE HANDLE.
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26. March 2013 Edition: V2.00/2013 5-24Copyright © 2013, Diversey Inc.
GTS Technical Manual05
.40.
14 s
quee
gee
- fro
nt b
lade
- 3
50B_
350E
_V1.
00.fm
5.3 Squeegee
5.3.1 Removing of front blade
Picture 38: Squeegee front side
• Remove the two handles, star knobs (03/102).• Press out the squeegee inlet (03/112).• Remove the front blade (03/117) by tearing it off of the
squeegee inlet.
Picture 39: Front blade fixation
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26. March 2013 Edition: V2.00/2013 5-25Copyright © 2013, Diversey Inc.
GTS Technical Manual05
.40.
14 s
quee
gee
- fro
nt b
lade
- 3
50B_
350E
_V1.
00.fm
5.3 Squeegee
5.3.2 Mounting of front blade
Picture 40: Front blade fixation
• Position new front blade onto the pins of squeegee inlet.• Mount the squeegee inlet into squeegee body.• Tighten the two handles.
Ensure that the blade is mounted correctly and the squeegee inlet fits into the squeegee body.
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26. March 2013 Edition: V2.00/2013 5-26Copyright © 2013, Diversey Inc.
GTS Technical Manual05
.40.
19 s
quee
gee
- ba
ck b
lade
- 3
50B_
350E
_V1.
00.fm
5.3 Squeegee
5.3.3 Removing of back blade
Picture 41: Squeegee back side
• Remove the two handles (03/102).• Press out the squeegee inlet (03/112).• Remove the back blade (03/114) by tearing it off of the
squeegee inlet.
Picture 42: Back blade fixation
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26. March 2013 Edition: V2.00/2013 5-27Copyright © 2013, Diversey Inc.
GTS Technical Manual05
.40.
19 s
quee
gee
- ba
ck b
lade
- 3
50B_
350E
_V1.
00.fm
5.3 Squeegee
5.3.4 Mounting of back blade
Picture 43: Back blade fixation
• Position new back blade onto the pins of squeegee inlet.• Mount the squeegee inlet into squeegee body.• Tighten the two handles.
Ensure that the blade is mounted correctly and the squeegee inlet fits into the squeegee body.
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26. March 2013 Edition: V2.00/2013 5-28Copyright © 2013, Diversey Inc.
GTS Technical Manual05
.44.
10 b
ase
- pu
mp
- 35
0B_V
1.00
.fm
5.4 Base
5.4.1 Removing of pump
Picture 44: Pump
• Remove clear water tank assembly according to chapter REMOVING OF CLEAR WATER TANK ASSEMBLY.
Ensure that no water is in the fresh water system before you disconnect the hoses.
• Disconnect the fresh water hoses.
Remarks
To get better access to the wiring you can remove the charger (05/101). Just pull the charger towards you as it is only mounted on slides without any fixation screw.
• Remove the front pump holder (05/103) to get better access.• Tread out the pump (05/104) of the pump holder (05/103).• Remove pump.• Disconnect wires at the plugs near the connection block (05/
132), situated in the wiring harness.
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26. March 2013 Edition: V2.00/2013 5-29Copyright © 2013, Diversey Inc.
GTS Technical Manual05
.44.
10 b
ase
- pu
mp
- 35
0B_V
1.00
.fm
5.4 Base
5.4.2 Mounting of pump
Picture 45: Pump
• Connect wires with the plugs.
Remarks
If you removed the charger, please mount it again.
• Thread in the new pump into the pump holder.• Mount the front holder.• Connect fresh water hoses to the pump.• Complete assembling according to chapter MOUNTING OF
CLEAR WATER TANK.
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26. March 2013 Edition: V2.00/2013 5-30Copyright © 2013, Diversey Inc.
GTS Technical Manual
26. March 2013 Edition: V2.00/2013 5-31Copyright © 2013, Diversey Inc.
05.4
4.13
bas
e -
bowd
en c
able
adj
ustm
ent w
ipin
g bl
ade
- 35
0B_3
50E_
V1.0
0.fm
5.4 Base
5.4.3 Adjusting of bowden cable wiping blade
Picture 46: Adjusting bowden cable wiping blade
• Remove tank cover complete (06/101).• Remove recovery tank (06/121).• Release the counter nut of the bowden cable with a 10mm fork
spanner.• Adjust the bowden cable with a 10mm fork spanner at the angle
bracket (05/122) situated directly above the wiping blade.
Adjustment
Make sure that the bowden cable is not tensioned to tight. Let the wiping blade lever have enough play (+/- 1mm).
• Tighten the counter nut.• Position the recovery tank.• Position tank cover complete.
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GTS Technical Manual05
.44.
14 b
ase
- bo
wden
cab
le w
ipin
g bl
ade
- 35
0B_3
50E_
V1.0
0.fm
5.4 Base
5.4.4 Removing of bowden cable wiping blade
Picture 47: Bowden cable wiping blade
• Remove tank cover complete (06/101).• Remove recovery tank (06/121).• Release the counter nut with a 10mm fork spanner.• Loosen the tension of the bowden cable (01/119) with a 10mm
fork spanner.• Remove the end bolt of the bowden cable with the ball socket
(05/121) from the lever (05/123) (snap off).• Remove handle cover according to chapter REMOVING OF
HANDLE COVER AND ELECTRONICS.• Remove the end bolt of the bowden cable (01/119) on the wiping
blade lever (01/116).• Thread out the bowden cable.
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26. March 2013 Edition: V2.00/2013 5-32Copyright © 2013, Diversey Inc.
GTS Technical Manual05
.44.
14 b
ase
- bo
wden
cab
le w
ipin
g bl
ade
- 35
0B_3
50E_
V1.0
0.fm
5.4 Base
5.4.5 Mounting of bowden cable wiping blade
Picture 48: Bowden cable wiping blade
• Thread in the bowden cable.
Remarks
The adjustment side of the bowden cable is at chassis side.
• Position end bolt of bowden cable on the wiping blade lever.• Complete assembling according to the chapter MOUNTING OF
HANDLE COVER AND ELECTRONICS.• Position the end bolt of the bowden cable with the ball socket on
the lever (snap on).• Complete adjustment according to chapter ADJUSTING OF
BOWDEN CABLE HANDLE ADJUSTMENT.
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26. March 2013 Edition: V2.00/2013 5-33Copyright © 2013, Diversey Inc.
GTS Technical Manual05
.54.
10 ta
nk c
over
and
tank
- c
lear
wat
er ta
nk a
ssem
bly
- 35
0B_V
1.00
.fm
5.5 Tank cover and tank
5.5.1 Removing of clear water tank assembly
Picture 49: Clear water tank assembly
• Remove tank cover complete (06/101).• Remove recovery tank (06/121).• Remove the threaded adaptor (04/101) of the suction hose (04/
102).• Remove the threaded adaptor (07/101) of the angle hose (07/
102).• Remove the 4 screws (06/112) for the battery cover (06/113).
Remarks
Disconnect the battery plug and unthread the charging mains.
• Remove battery cover (06/113).• Remove the 4 fixation screws (06/112) for clear water tank (06/
116).
Remarks
Be aware that 2 screws are in the battery compartment.
Ensure that no water is in the fresh water system before you remove the clear water tank.
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26. March 2013 Edition: V2.00/2013 5-34Copyright © 2013, Diversey Inc.
GTS Technical Manual05
.54.
10 ta
nk c
over
and
tank
- c
lear
wat
er ta
nk a
ssem
bly
- 35
0B_V
1.00
.fm
Picture 50: Clear water tank fixation
• Loosen the screw (08/104) with two 13mm fork spanners as it has a self locking nut.
• Lift clear water tank (06/116) with guide bar off the chassis.• Lay the clear water tank and guide bar on the LH side.
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26. March 2013 Edition: V2.00/2013 5-35Copyright © 2013, Diversey Inc.
GTS Technical Manual05
.54.
10 ta
nk c
over
and
tank
- c
lear
wat
er ta
nk a
ssem
bly
- 35
0B_V
1.00
.fm
5.5 Tank cover and tank
5.5.2 Mounting of clear water tank assembly
Picture 51: Clear water tank assembly
• Position clear water tank on the chassis.
Thread in the suction hose (04/102) and angle hose (07/102) correctly.
Ensure that the clear water tank fits nicely onto the chassis.
• Tighten screw with 13mm for spanners.• Mount the 4 screws for clear water tank.• Position battery cover.• Mount the 4 screws for battery cover.• Assemble threaded adaptor onto the suction hose.• Assemble threaded adaptor onto the angle hose.• Position the recovery tank.• Position tank cover complete.
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26. March 2013 Edition: V2.00/2013 5-36Copyright © 2013, Diversey Inc.
GTS Technical Manual05
.54.
12 ta
nk c
over
and
tank
- c
lear
wat
er ta
nk -
350
B_35
0E_V
1.00
.fm
5.5 Tank cover and tank
5.5.3 Removing of clear water tank
Picture 52: Clear water tank
• Remove clear water tank assembly according to chapter REMOVING OF CLEAR WATER TANK ASSEMBLY.
• Remove handle cover according to chapter REMOVING OF HANDLE COVER AND ELECTRONICS.
• Disconnect wires at the electronics (01/109).• Thread out the wires of the clear water tank.
Service
Thread out the wires first and then the charger cable with the plug.
• Remove the three screws (02/105) of the guide bar fixation.• Remove guide bar from the bracket (02/112).• According to what you need to exchange, remove the existing
parts from the clear water tank and place it on the new one.
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26. March 2013 Edition: V2.00/2013 5-37Copyright © 2013, Diversey Inc.
GTS Technical Manual05
.54.
12 ta
nk c
over
and
tank
- c
lear
wat
er ta
nk -
350
B_35
0E_V
1.00
.fm
5.5 Tank cover and tank
5.5.4 Mounting of clear water tank
Picture 53: Clear water tank
• Mount necessary parts onto the new clear water tank.• Mount guide bar onto the bracket.• Position the three screws and tighten them.
Adjustment
Tighten the screws with 20 Nm.
• Thread the wires into the clear water tank.
Service
Thread in the charger cable with the plug first and then the wires.
• Connect the wires to the electronics.• Complete assembling according to the chapter MOUNTING OF
HANDLE COVER AND ELECTRONICS.• Complete assembling according to chapter MOUNTING OF
CLEAR WATER TANK.
Ensure that the articulation is correctly mounted. For additional information refer to chapter MOUNTING OF ARTICULATION OLD SETUP OR NEW SETUP.
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26. March 2013 Edition: V2.00/2013 5-38Copyright © 2013, Diversey Inc.
GTS Technical Manual05
.56.
10 v
acuu
m u
nit -
vac
uum
mot
or -
350
B_V1
.00.
fm
5.6 Vacuum unit
5.6.1 Removing of vacuum motor
Picture 54: Vacuum motor
• Remove clear water tank assembly according to chapter REMOVING OF CLEAR WATER TANK ASSEMBLY.
• Lift the vacuum motor (07/106) with seals out of the chassis.• Disconnect vacuum motor wires at the connection block (05/
132).
Remarks
To get better access to the wiring you can remove the charger (05/101). Just pull the charger towards you as it is only mounted on slides without any fixation screw.
Also you can remove the connection block fixation screw (05/134).
• Remove angle hose (07/102).• Remove cover, guiding ring and seals.
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26. March 2013 Edition: V2.00/2013 5-39Copyright © 2013, Diversey Inc.
GTS Technical Manual05
.56.
10 v
acuu
m u
nit -
vac
uum
mot
or -
350
B_V1
.00.
fm
5.6 Vacuum unit
5.6.2 Mounting of vacuum motor
• Position seals, guiding ring and cover correctly.• Position the angle hose.
Remarks
The sequence of the seals, guiding ring and cover is described in the spare parts list.
Picture 55: Vacuum motor details
• Connect vacuum motor wires to connection block.
Remarks
If you removed the charger and connection block, please mount them again.
• Position the assembled vacuum motor into the chassis.• Complete assembling according to chapter MOUNTING OF
CLEAR WATER TANK ASSEMBLY.
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26. March 2013 Edition: V2.00/2013 5-40Copyright © 2013, Diversey Inc.
GTS Technical Manual05
.58.
10 b
rush
& m
otor
- b
rush
mot
or b
elt -
350
B_V1
.00.
fm
5.7 Brush & Motor
5.7.1 Removing of brush motor belt
Picture 56: Brush and motor
• Remove tank cover complete (06/101).• Remove recovery tank (06/121).• Remove screw (08/107) for belt cover (08/106).• Remove belt cover (08/106).• Untighten the 3 fixation screws (08/108) of the brush motor
(08/112) with a 10mm fork spanner/nut.• Remove the brush motor belt (08/110) as the tension is now
released.
Picture 57: Brush motor belt
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26. March 2013 Edition: V2.00/2013 5-41Copyright © 2013, Diversey Inc.
GTS Technical Manual05
.58.
10 b
rush
& m
otor
- b
rush
mot
or b
elt -
350
B_V1
.00.
fm
5.7 Brush & Motor
5.7.2 Mounting of brush motor belt
• Mount the brush motor belt.• Tension the belt by lifting up the brush motor.
Remarks
You can lift up the brush motor with a screw driver. Place the screw driver from the front side into the 12mm hole of the bracket (08/105).
• Tighten the brush motor fixation screws.• Mount the belt cover.
Ensure that the brush cover is positioned correctly as it has also the function to prevent water to get inside.
• Mount the brush cover screw.• Position the recovery tank.• Position the cover complete.
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26. March 2013 Edition: V2.00/2013 5-42Copyright © 2013, Diversey Inc.
GTS Technical Manual05
.58.
12 b
rush
& m
otor
- b
rush
mot
or -
350
B_V1
.00.
fm
5.7 Brush & Motor
5.7.3 Removing of brush motor
Picture 58: Brush motor
• Remove clear water tank assembly according to chapter REMOVING OF CLEAR WATER TANK ASSEMBLY.
• Remove brush motor belt according to chapter REMOVING OF BRUSH MOTOR BELT.
• Remove the 3 fixation screws (08/108) of the brush motor (08/112).
• Disconnect brush motor wires at connection block (05/132).
Remarks
To get better access to the wiring you can remove the charger (05/101). Just pull the charger towards you as it is only mounted on slides without any fixation screw.
Also you can remove the connection block fixation screw (05/134).
• Remove brush motor (08/112).
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26. March 2013 Edition: V2.00/2013 5-43Copyright © 2013, Diversey Inc.
GTS Technical Manual05
.58.
12 b
rush
& m
otor
- b
rush
mot
or -
350
B_V1
.00.
fm
r5.7 Brush & Motor
5.7.4 Mounting of brush motor
Picture 59: Brush motor
• Mount the brush motor.• Position the brush motor fixation screws.• Connect brush motor wires at the connection block.
Remarks
If you removed the charger and connection block, please mount them again.
• Complete assembling according to chapter MOUNTING OF BRUSH MOTOR BELT.
• Complete assembling according to chapter MOUNTING OF CLEAR WATER TANK ASSEMBLY.
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26. March 2013 Edition: V2.00/2013 5-44Copyright © 2013, Diversey Inc.
GTS Technical Manual05
.58.
14 b
rush
& m
otor
- b
rush
pul
ley
- 35
0B_V
1.00
.fm
5.7 Brush & Motor
5.7.5 Removing of brush pulley
Picture 60: Brush pulley
• Remove brush motor belt according to chapter REMOVING OF BRUSH MOTOR BELT.
• Remove handle (08/116) for brush holder (08/118).• Remove brush holder (08/118).• Remove brush (08/140).• Remove the 3 self locking nuts (08/134) with a 10mm fork
spanner/nut.• Remove the whole brush pulley assembly (08/131-135).• According to what you need to exchange, remove the existing
parts from the brush pulley assembly and place it on the new one.
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26. March 2013 Edition: V2.00/2013 5-45Copyright © 2013, Diversey Inc.
GTS Technical Manual05
.58.
14 b
rush
& m
otor
- b
rush
pul
ley
- 35
0B_V
1.00
.fm
r5.7 Brush & Motor
5.7.6 Mounting of brush pulley
Picture 61: Brush pulley
• Position the brush pulley assembly.• Mount the 3 self locking nuts with a 10mm fork spanner/nut.• Mount the brush.• Mount the brush holder.• Mount the handle for the brush holder.• Complete assembling according to chapter MOUNTING OF
BRUSH MOTOR BELT.
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26. March 2013 Edition: V2.00/2013 5-46Copyright © 2013, Diversey Inc.
GTS Technical Manual
26. March 2013 Edition: V2.00/2013 5-47Copyright © 2013, Diversey Inc.
05.5
8.16
bru
sh &
mot
or -
bru
sh h
eigh
t adj
ustm
ent -
350
B_35
0E_V
1.00
.fm
5.7 Brush & Motor
5.7.7 Adjusting of brush height
Picture 62: Adjusting brush height
• Remove handle (08/116) for brush holder (08/118).• Remove brush holder.• Remove the brush take up from the brush holder with a 8mm
fork spanner/nut.
The brush take up has a left hand thread.
Adjustment
You can vary the height by placing the special screw in the positions 1-6. This could be necessary if the brush is not touching the floor or wearing uneven.
Leaving the factory it is set to number 2.
• Mount the brush take up onto the special screw.
Service
Apply adhesive locking on the special screw.
• Mount the brush.• Mount the brush holder.• Mount the handle for the brush holder.
Remarks
You can only order the whole brush holder (08/118). The adjustment is set to number 2.
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GTS Technical Manual05
.58.
17 b
rush
& m
otor
- w
ipin
g bl
ade
- 35
0B_V
1.00
.fm
5.7 Brush & Motor
5.7.8 Removing of wiping blade
Picture 63: Wiping blade assembly
• Put machine into parking position with lever (05/116).• Remove cover (08/127) for wiping blade.
Picture 64: Remove wiping blade cover
Remarks
Press the wiping blade with on hand down and release with your other hand the latches on squeegee holder (08/129) and pull it towards you.
• Remove the wiping blade (08/128) by tearing it off of the squeegee holder (08/129).
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26. March 2013 Edition: V2.00/2013 5-48Copyright © 2013, Diversey Inc.
GTS Technical Manual05
.58.
17 b
rush
& m
otor
- w
ipin
g bl
ade
- 35
0B_V
1.00
.fm
5.7 Brush & Motor
5.7.9 Mounting of wiping blade
Picture 65: Wiping blade
• Position new wiping blade onto the pins.
Ensure that the blade is mounted correctly.
• Position cover for wiping blade and snap it on.
Picture 66: Mount wiping blade
Ensure that the cover for the wiping blade is mounted correctly.
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26. March 2013 Edition: V2.00/2013 5-49Copyright © 2013, Diversey Inc.
GTS Technical Manual05
.60.
10 fi
lter -
filte
r - 3
50B_
350E
_V1.
00.fm
5.8 Filter
5.8.1 Removing of filter
Picture 67: Filter
• Remove clear water tank assembly according to chapter REMOVING OF CLEAR WATER TANK ASSEMBLY.
Ensure that no water is in the fresh water system before you disconnect the hoses.
• Remove filter cover (09/102) of filter.• Remove fixation screws from chassis.
Picture 68: Remove filter
• Disconnect the fresh water hoses (09/120&128).• Thread out filter from the chassis (05/109).• Remove complete filter.
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26. March 2013 Edition: V2.00/2013 5-50Copyright © 2013, Diversey Inc.
GTS Technical Manual05
.60.
10 fi
lter -
filte
r - 3
50B_
350E
_V1.
00.fm
5.8 Filter
5.8.2 Mounting of filter
Picture 69: Filter alone
• Take new filter.• Connect fresh water hoses to the filter.• Thread the filter into the chassis.• Position fixation screws an tighten them.
Picture 70: Mount filter
• Position filter cover on the filter housing.• Complete assembling according to chapter MOUNTING OF
CLEAR WATER TANK ASSEMBLY.
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26. March 2013 Edition: V2.00/2013 5-51Copyright © 2013, Diversey Inc.
26. March 2013 Edition: V2.00/2013Copyright © 2013, Diversey Inc.
Technical Manual
6 Electrical
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GTS Technical Manual06
.10.
10 s
yste
m a
rchi
tect
ure
- 35
0B_4
55B_
V1.0
0.fm
6.1 System architect
6.1.1 General
Remarks
The following instructions are for TASKI swingo 350B/455B as they have the same electronics.
• The firmware is memorised only on the power electronics.• The foil keyboard visualises the states of the machine. It also
functions as a connection between the power electronics and the devices (e.g. vacuum motor and pump).
• Applying the correct torque where required is essential for a safe operation of the machine.
• ESD can harm the electronic boards and therefore reduce the life time of the machine. Use always an ESD bag to protect them.
6.1.2 System overview
Picture 1: System overview 350B
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26. March 2013 Edition: V1.10/2013 6-1Copyright © 2013, Diversey Inc.
GTS Technical Manual06
.10.
10 s
yste
m a
rchi
tect
ure
- 35
0B_4
55B_
V1.0
0.fm
Picture 2: System overview 455B
6.1.3 Start up/Self holding
The machine is switched ON by pressing the ON/OFF button for 3 seconds and feeds the power electronics with power. The power electronics get power and it enables the proc-essor to start and go into the self holding. The power electronics stays on as long as:
• It is not switched OFF by the ON/OFF button.• The switch-off timer does not reach 5 minutes.• The charger is not connected to main.• The battery plug is connected to jack housing (350B:05/108,
455B:02/135).
6.1.4 Emergency loop
The machine has a separate emergency loop, which contains following elements:
• Charger (internal switch).• Start up/Self holding.
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26. March 2013 Edition: V1.10/2013 6-2Copyright © 2013, Diversey Inc.
GTS Technical Manual06
.14.
10 d
ashb
oard
- 3
50B_
V1.0
0.fm
6.2 Dashboard
6.2.1 Removing of dashboard
Picture 3: Dashboard
• Remove handle cover according to chapter REMOVING OF HANDLE COVER AND ELECTRONICS in the mechanics section.
• Remove the dashboard foil.
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26. March 2013 Edition: V2.00/2013 6-3Copyright © 2013, Diversey Inc.
GTS Technical Manual06
.14.
10 d
ashb
oard
- 3
50B_
V1.0
0.fm
6.2 Dashboard
6.2.2 Mounting of dashboard
Picture 4: Dashboard
• Clean the surface where the dashboard will be placed.• Position the new dashboard foil.• Complete assembling according to the chapter MOUNTING OF
HANDLE COVER AND ELECTRONICS.
Ensure that the loop of the ribbon cable is positioned correctly and does not touch the switcher levers.
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26. March 2013 Edition: V2.00/2013 6-4Copyright © 2013, Diversey Inc.
GTS Technical Manual06
.14.
30 d
ashb
oard
- c
onne
ctio
ns -
350
B_V1
.00.
fm
6.2 Dashboard
6.2.3 Dashboard connections
Picture 5: Dashboard connections
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26. March 2013 Edition: V2.00/2013 6-5Copyright © 2013, Diversey Inc.
GTS Technical Manual
6-6
06.14.30 dashboard - connections - 350B_V1.00.fm
Description [pin]Main power LED (+3.3VDC)
Adjusting button (+)
ON/OFF button
ON/OFF LED (green)
Level 3 LED (green)
Level 2 LED (green)
Level 1 LED (green)
ON/OFF button
ON/OFF LED (green)
Level 2 LED (green)
Level 1 LED (green) **
Level 1 LED (red) **
Service LED (red)
Machine ON/OFF (+24VDC)
Machine ON/OFF button
Machine ON/OFF LED (green)
Charging LED (Yellow)
Charged LED (green)
Charge failed LED (red)
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26. March 2013 Edition: V2.00/2013Copyright © 2013, Diversey Inc.
Pos. Plug Description [plug] Pin1 Main power 1
2 Dosing 2
3 Dosing ON/OFF 3
4 Dosing ON/OFF 4
5 Dosing 5
6 Dosing 6
7 Dosing 7
8 Vacuum ON/OFF 8
9 Vacuum ON/OFF 9
10 Status battery 10
11 Status battery ** 11
12 Status battery ** 12
13 Service 13
14 Machine ON/OFF 14
15 Machine ON/OFF 15
16 Machine Status 16
17 Charger status 17
18 Charger status 18
19 Charger status 19 Table 1: Dashboard connector description
To Order Parts
Call 1-888-702-5326 - h
ttps://monst
GTS Technical Manual
6-7
06.14.30 dashboard - connections - 350B_V1.00.fm
GND of charger
LED (green and red)
Description [pin]
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26. March 2013 Edition: V2.00/2013Copyright © 2013, Diversey Inc.
20 Charger 20
** = 1 LED with two colours
Pos. Plug Description [plug] Pin
Table 1: Dashboard connector description
To Order Parts
Call 1-888-702-5326 - h
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GTS Technical Manual
26. March 2013 Edition: V2.00/2013 6-8Copyright © 2013, Diversey Inc.
06.1
4.50
das
hboa
rd -
rese
t ser
vice
hou
r cou
nter
- 3
50B_
V1.0
0.fm
6.2 Dashboard
6.2.4 Reset service hour counter
The swingo 350B has no dashboard service functionality. There is one exception: reset of the service hour counter.
To reset the service hour counter LED you have to perform the following steps:
Picture 6: Dashboard foil service LED reset
• Press the buttons ON/OFF and water level together.• The machine will switch ON.
Ensure that you keep the buttons pressed.
• Wait until the service LED has blinked twice.• When service LED stays OFF the service hour counter is reset.
Remarks
You also can reset the service hour counter with the Service Tool online. Please refer to the Service Tool Manual for this and additional explanations.
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GTS Technical Manual06
.18.
17 e
lect
roni
cs -
350
B_45
5B_V
1.01
.fm
6.3 Electronics
6.3.1 Removing of electronics
Picture 7: Electronics
• Remove handle cover according to chapter REMOVING OF HANDLE COVER AND ELECTRONICS in the mechanics section.
• Disconnect the wires to the power electronics.• Remove electronics (01/109).
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26. March 2013 Edition: V2.00/2013 6-9Copyright © 2013, Diversey Inc.
GTS Technical Manual06
.18.
17 e
lect
roni
cs -
350
B_45
5B_V
1.01
.fm
6.3 Electronics
6.3.2 Mounting of electronics
Picture 8: Electronics
• Mount the electronics.• Connect the wires to the power electronics.• Complete assembling according to the chapter MOUNTING OF
HANDLE COVER AND ELECTRONICS.
Tighten the connectors with the correct torque. Refer to adjustment or the spare parts list.
Adjustment
M5 screw with: 5.0Nm --> +24VDC, brush and vacuum motor.
M4 screw: 3.0Nm --> GND.
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26. March 2013 Edition: V2.00/2013 6-10Copyright © 2013, Diversey Inc.
GTS Technical Manual06
.18.
27 e
lect
roni
cs -
con
nect
ions
- 3
50B_
455B
_V1.
01.fm
6.3 Electronics
6.3.3 Electronics connections
Picture 9: Electronics connections
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26. March 2013 Edition: V2.00/2013 6-11Copyright © 2013, Diversey Inc.
GTS Technical Manual
6-12
06.18.27 electronics - connections - 350B_455B_V1.01.fm
Description [pin]GND
Vacuum motor
Brush motor
+24VDC
350B: Not used / 455B: Filter +24VDC
350B: Pump / 455B: Not used
Charge (yellow)
Charged (green)
Failure (red)
Immobiliser
Immobiliser
GND
350B: Not used / 455B: Bridge
350B: Not used / 455B: Bridge
350B: Not used / 455B: Foot switch
350B: Not used / 455B: Foot switch
Not used
Not used
Refer to chapter DASHBOARD CONNECTIONS
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26. March 2013 Edition: V2.00/2013Copyright © 2013, Diversey Inc.
Pos. Plug Description [plug] Pin1 GND GND 1
2 SM Vacuum motor 1
3 BM Brush motor 1
4 +24 +24VDC 1
5 DV Dosing valve 1
5 DP Dosing pump 1
6 BMS Charger communication 1
6 BMS Charger communication 2
6 BMS Charger communication 3
6 BMS Charger communication 4
6 BMS Charger communication 5
6 BMS Charger communication 6
7 Foot SW Foot switch 1
7 Foot SW Foot switch 1
7 Foot SW Foot switch 1
7 Foot SW Foot switch 1
7 Foot SW Foot switch 1
7 Foot SW Foot switch 1
8 Dashboard Ribbon cable Table 2: Electronic connector description
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6-13
06.18.27 electronics - connections - 350B_455B_V1.01.fm
Brush start
350B: Wiping blade
Description [pin]
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26. March 2013 Edition: V2.00/2013Copyright © 2013, Diversey Inc.
9 USB Type B SMD (for Service Tool)
A Hall sensor
B Hall sensor
C Label software:- Firmware version- Boot version
D Label of electronics:- Name of machine- Hardware version- Production number- Production date
Pos. Plug Description [plug] Pin
Table 2: Electronic connector description
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GTS Technical Manual06
.20.
10 c
harg
er -
350
B_V1
.00.
fm
6.4 Charger
6.4.1 Removing of charger
Picture 10: Charger
• Remove the 4 screws (06/112) for the battery cover (06/113).
Remarks
Disconnect the battery plug and unthread the charging mains.
• Remove battery cover (06/113).• Remove the charger (05/101).
Remarks
Just pull the charger towards you as it is only mounted on slides without any fixation screw.
• Remove the connection block fixation screw (05/134) for better access to connection block.
• Disconnect the wires from connection block and the communication plug.
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26. March 2013 Edition: V2.00/2013 6-14Copyright © 2013, Diversey Inc.
GTS Technical Manual06
.20.
10 c
harg
er -
350
B_V1
.00.
fm
6.4 Charger
6.4.2 Mounting of charger
Picture 11: Charger
• Mount the connection block with screw.• Connect the wires and the communication plug.• Mount the charger.• Position battery cover.• Mount the 4 screws for battery cover.
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GTS Technical Manual06
.20.
20 c
harg
er -
con
nect
ions
- 3
50B_
V1.0
0.fm
6.4 Charger
6.4.3 Charger connections
Picture 12: Charger connections 1
Picture 13: Charger connections 2
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26. March 2013 Edition: V2.00/2013 6-16Copyright © 2013, Diversey Inc.
GTS Technical Manual
6-17
06.20.20 charger - connections - 350B_V1.00.fm
Description [pin]Not connected/used
Not connected/used
Immobiliser
Immobiliser
GND
Failure (red)
Charge (yellow)
Charged (green)
Mains (connection block)
Mains (connection block)
Red (+)
Black (-)
Charging curve adjustment **
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26. March 2013 Edition: V2.00/2013Copyright © 2013, Diversey Inc.
Table 3: Charger connector description
Pos. Plug Description [plug] Pin1 1 Charger communication 1
2 1 Charger communication 2
3 1 Charger communication 3
4 1 Charger communication 4
5 1 Charger communication 5
6 1 Charger communication 6
7 1 Charger communication 7
8 1 Charger communication 8
9 Power supply
9 Power supply
10 For battery
10 For battery
11 Entry to dip switch
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26. March 2013 Edition: V2.00/2013 6-18Copyright © 2013, Diversey Inc.
06.2
8.10
sch
emat
ics
- ba
ttery
con
nect
ion
- 35
0B_V
1.00
.fm
6.5 Schematics
6.5.1 Battery connections
Picture 14: Battery connection 12V
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26. March 2013 Edition: V2.00/2013 6-19Copyright © 2013, Diversey Inc.
06.2
8.20
sch
emat
ics
- el
ectri
cal s
chem
atic
s 35
0B_V
1.00
.fm
6.5 Schematics
6.5.2 Electrical schematics
Picture 15: Electrical schematics
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Technical Manual
7 Additional information
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GTS Technical Manual
7-1
08.1 swingo 350B - additional information_V1.00.fm
fer to e-spares.
opic/Modification Serial number
ervice Tool Update Version 4.04 -
loat modification 2112
irmware update Version 2.12 for One Button Operation“
4000NA: 3300
pdate on charger 4218
ompatibility of electronic TASKI wingo 350B and 455B
-
ew articulation 6784
armonization of the lever to oper-te the front blade
6784
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26. March 2013 Edition: V2.00/2013Copyright © 2013, Diversey Inc.
7 Additional information
7.1 Available GTS Newsletter/Instructions
To find the up to date available GTS Newsletters and instructions re
Newsletter Date of issue Machine Subassembly T
2011/01 25.01.2011 TASKI swingo 350B, 755B, 855B, 1255B, 1650B, 1850B, XP
Service tool S
2011/03 04.02.2011 TASKI swingo 350, 450, 750, 755, 855, 1250, 1255, 1650, 1850
Upper part F
2011/12 15.06.2011 TASKI swingo 350B Electronic F„
2011/14 29.06.2011 TASKI swingo 350B Charger U
2012/16 13.06.2012 TASKI swingo 350B, 455B Electronic Cs
2012/28 05.12.2012 TASKI swingo 350B Guide bar / Articulation N
2012/29 05.12.2012 TASKI swingo 350B Lever Ha
Table 1: Newsletters/Instructions
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GTS Technical Manual
7-2
08.1 swingo 350B - additional information_V1.00.fm
ervice Tool Update Version 6.04 -
irmware update version 2.34 7287
opic/Modification Serial number
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26. March 2013 Edition: V2.00/2013Copyright © 2013, Diversey Inc.
2012/30 17.12.2012 TASKI swingo 350, 455, 755, 760 855, 1255, 1260, 1650, 1850, XP, 4000, 5000
Service Tool S
2013/01 13.02.2013 TASKI swingo 350B, 455B Electronic F
Newsletter Date of issue Machine Subassembly T
Table 1: Newsletters/Instructions
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26. March 2013 Edition: V2.00/2013Copyright © 2013, Diversey Inc.
Technical Manual
8 Revision
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26. March 2013 Edition: V2.00/2013 8-1Copyright © 2013, Diversey Inc.
09.1 swingo 350B - revision_V1.00.fm
8 Revision
Date Chapter Content Description Revision08.05.2011 All All Adjustment to series machine V1.10
10.01.2013 All The whole book Complete new concept and template V2.00
10.01.2013 Mechanical/Electrical
Harmonization work on chapters and pictures V2.00
10.01.2013 Additional in-formation
GTS Newsletter/Instruction Added GTS Newsletter/Instruction V2.00
Table 1: Revision
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26. March 2013 Edition: V2.00/2013Copyright © 2013, Diversey Inc.
Technical Manual
9 Appendix
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GTS Technical Manualte
cnic
al m
anua
l swi
ngo
350B
V2.
00M
IX.fm
Glossar
AAccessories 4-8Additional 4-7Additional information 7-1Additional parts 4-8Adjusting of brush height 5-47Angle hose 5-34Articulation 5-19, 5-23
BBack blade 5-27, 5-28Base 5-29, 5-31Battery 4-4Battery 12V 6-18Battery compartment 4-4Battery connection 6-18Battery cover 5-34, 6-14Battery specifications 4-5Belt cover 5-41Bowden cable 5-15, 5-17Bowden cable handle adjustment 5-10Bowden cable wiping blade 5-32, 5-33Bowden cable wiping blade adjustment5-31Brush & Motor 5-41, 5-47, 5-48, 5-49Brush motor 5-41, 5-43Brush motor belt 5-41, 5-43, 5-45Brush pulley 5-45Brush pulley assembly 5-45Brush system 4-6
CCharger 4-6, 6-14, 6-15Charger connections 6-16Charger connector description 6-17Clear water tank 5-38Clear water tank assembly 5-34, 5-36Consumable supplies 3-1
DDashboard 6-3, 6-4Dashboard connections 6-5Dashboard connector description 6-6Dimensions and weights 4-3Direction description 3-1
EElectronics 5-2, 6-9, 6-10Electronics connections 6-11Electronics connector descriptions 6-12Elementary 2-1Emergency loop 6-2ESD 2-1
FFilter 5-50, 5-51Foreword 1-1Front blade 5-25, 5-26
GGeneral 3-1, 6-1Guide bar 5-10, 5-11, 5-13Guide bar fixation 5-37
HHall sensor board 5-37Handle adjustment lever 5-8, 5-15Handle cover 5-1, 5-2Health & Safety 2-1
MMachine profile 4-2Machine range 4-1Machine speed 4-3Material 3-2
NNewsletter/Instructions 7-1
OOverview 6-1
PPart reference 3-1Power source 3-1Pump 5-29Pump holder 5-29To
Ord
er P
arts
Call 1-
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onste
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26. March 2013 Edition: V2.00/2013Copyright © 2013, Diversey Inc.
GTS Technical Manualte
cnic
al m
anua
l swi
ngo
350B
V2.
00M
IX.fm
RRequired material 3-2Reset service hour counter 6-8Revision 8-1
SSqueegee 5-25, 5-26, 5-27, 5-28Squeegee inlet 5-25, 5-27Start up/Self holding 6-2Static discharge 2-2Suction hose 5-34Suction power 4-7Summary 1-2Sustaining disc 5-19Switch lever 5-4System architecture 6-1System overview 6-1
TTechnical data 4-1, 4-2Technical information 4-2Technical Manual 1-1Technical Training 1-1Threaded adaptor 5-34Tools 3-2Toothrocker 5-11, 5-13
VVacuum motor 5-39, 5-40Vacuum unit 5-39
WWiping blade 5-32, 5-48, 5-49Wiping blade lever 5-6, 5-7
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26. March 2013 Edition: V2.00/2013Copyright © 2013, Diversey Inc.
Technical Manual
10 Notes
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