tecnical manual general V1.00 - … · d r aw r1 Fo To Order Parts Call 1-888-702-5326 - . ......

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Edition: V2.00/2013 Technical Manual To Order Parts Call 1-888-702-5326 - https://monsterfloorequipmentparts.com

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Edition: V2.00/2013

Technical ManualTo

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GTS Technical Manualte

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Index

1 Forward1.1 Target 11.2 Technical Training 11.3 Technical Manual 11.4 Summary 2

2 Elementary2.1 Health & Safety 12.2 ESD 1

3 General3.1 General information 13.1.1 Part reference 13.1.2 Consumable supplies 13.1.3 Direction description 13.1.4 Power source 13.2 Required material 23.2.1 Tools 23.2.2 Material 2

4 Technical data4.1 Machine range 14.2 Technical information 24.2.1 Machine profile 24.2.2 Technical data 24.2.3 Machine speed 34.2.4 Dimensions and weights 34.2.5 Battery 44.2.6.1 Battery compartment 44.2.7.2 Battery specifications 54.2.8 Charger 64.2.9 Brush system 64.2.10 Suction power 74.2.11 Additional 74.3 Accessories & Additional parts 84.3.1 Accessories 84.3.2 Additional parts 8

5 Mechanical5.1 Handle 15.1.1 Removing of handle cover and electronics 15.1.2 Mounting of handle cover and electronics 25.1.3 Removing of switch lever 45.1.4 Mounting of switch lever 55.1.5 Removing of wiping blade lever 65.1.6 Mounting of wiping blade lever 75.1.7 Removing of handle adjustment lever 85.1.8 Mounting of handle adjustment lever 9To

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5.2 Guide bar 105.2.1 Adjusting of bowden cable handle 105.2.2 Removing of toothrocker 115.2.3 Mounting of toothrocker 135.2.4 Removing of bowden cable handle adjustment old setup 155.2.5 Mounting of bowden cable handle adjustment old setup 165.2.6 Removing of bowden cable handle adjustment new setup 175.2.7 Mounting of bowden cable handle adjustment new setup 185.2.8 Removing of articulation old setup 195.2.9 Mounting of articulation old setup 215.2.10 Removing of articulation new setup 235.2.11 Mounting of articulation new setup 245.3 Squeegee 255.3.1 Removing of front blade 255.3.2 Mounting of front blade 265.3.3 Removing of back blade 275.3.4 Mounting of back blade 285.4 Base 295.4.1 Removing of pump 295.4.2 Mounting of pump 305.4.3 Adjusting of bowden cable wiping blade 315.4.4 Removing of bowden cable wiping blade 325.4.5 Mounting of bowden cable wiping blade 335.5 Tank cover and tank 345.5.1 Removing of clear water tank assembly 345.5.2 Mounting of clear water tank assembly 365.5.3 Removing of clear water tank 375.5.4 Mounting of clear water tank 385.6 Vacuum unit 395.6.1 Removing of vacuum motor 395.6.2 Mounting of vacuum motor 405.7 Brush & Motor 415.7.1 Removing of brush motor belt 415.7.2 Mounting of brush motor belt 425.7.3 Removing of brush motor 435.7.4 Mounting of brush motor 445.7.5 Removing of brush pulley 455.7.6 Mounting of brush pulley 465.7.7 Adjusting of brush height 475.7.8 Removing of wiping blade 485.7.9 Mounting of wiping blade 495.8 Filter 505.8.1 Removing of filter 505.8.2 Mounting of filter 51

6 Electrical6.1 System architect 16.1.1 General 16.1.2 System overview 16.1.3 Start up/Self holding 26.1.4 Emergency loop 26.2 Dashboard 36.2.1 Removing of dashboard 36.2.2 Mounting of dashboard 46.2.3 Dashboard connections 56.2.4 Reset service hour counter 86.3 Electronics 9To

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6.3.1 Removing of electronics 96.3.2 Mounting of electronics 106.3.3 Electronics connections 116.4 Charger 146.4.1 Removing of charger 146.4.2 Mounting of charger 156.4.3 Charger connections 166.5 Schematics 186.5.1 Battery connections 186.5.2 Electrical schematics 19

7 Additional information7.1 Available GTS Newsletter/Instructions 1

8 Revision

9 Appendix

10 Notes

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26. March 2013 Edition: V2.00/2013Copyright © 2013, Diversey Inc.

Technical Manual

1 Forward

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1 Foreword

1.1 Target

To serve our customers faster and more efficient it is important to achieve a general standard of technical know how with our partners in the market.

Therefore we developed a Technical Training concept which is based on e-spares. The concept consists of a Technical Manual and a Technical Training.

These two tools will be produced for each newly launched machine with a certain com-plexity. The Technical Manual will be available as PDF file and can be downloaded from e-spares. The Technical Training documentation will be distributed after having attend-ed the technical training.

1.2 Technical Training

The Technical Training is addressed as reference book for the technical training sessions and will be distributed to the floor care responsible and/or to the technical training re-sponsible after attending a training session provided by GTS (max. 2 persons per coun-try).

The intension is, that after this session, a technical trainer is able to perform technical training for their local technical staff and in this way to transfer the knowledge to all service technicians.

The Technical Training is not intended as manual for the service technicians and will be distributed only to the training responsible of each country.

1.3 Technical Manual

The Technical Manual is addressed to the service technicians and should be translated and distributed after a technical training.

It contains a summary of procedures, hints and suggestions etc. which are helpful and To O

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essential for the daily business. The Technical Manual can be downloaded from e-spares/documents.

1.4 Summary

We are convinced that the Technical Manual concept together with the Technical Training are powerful tools, which will help our service organisations to achieve a higher level of quality in repairs and customer satisfaction.

If you have any comments or questions do not hesitate to contact your country respon-sible.

Sincerely yours

GTS Team

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Technical Manual

2 Elementary

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2 Elementary

2.1 Health & Safety

Scrubber dryers may be powered by mains electricity or batteries. There are risks asso-ciated with both, which call for proper precautions, such as the provision of good venti-lation and the elimination of risk of ignition.

All work, carried out on such machines, should only be performed by trained personnel in accordance with local regulations.

Before working on such a machine, isolate it from any electrical power source.

Always wear the required personal protective equipment (including gloves and goggles) that must be worn when potentially exposed to any hazardous material and when carry-ing out hazardous tasks.

Note that parts may be contaminated with chemical product. If possible flush hoses out with fresh water prior to carrying out any maintenance. For information on chemical products that are used in this machine, please carefully read the product label and Ma-terial Safety Data Sheet (MSDS).

Empty water tanks prior to carrying out any maintenance. Ensure contaminated water is emptied into an approved drain. Avoid pollution.

2.2 ESD

Static electricity is electricity at rest or the accumulation of electric charge, as opposed to an electric current which is the movement of electricity. The flow or movement of peo-ple and/or materials in and through the environment causes separation of electrons and therefore static electricity. A familiar example of static electricity is when a person walks across a carpeted floor. Static electricity/electrostatic charge is generated simply by the contact and separation of the soles of that individual's shoes from the carpeted floor.

Electrostatic Discharge (ESD) occurs when the electrostatic charge is transferred from a material that carries the charge to an electrostatic sensitive device. In the example above, this electrostatic discharge is the „shock“ felt after walking across the carpeted floor and then touching a door knob. It is this electrostatic discharge, which comes in varying de-

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grees, that can be most damaging to electronical devices.

Static electricity, is a natural phenomenon and consequently electrostatic discharge is the primary cause of countless problems affecting industry, business and personal life. These problems can be as simple as the shock resulting from walking across a carpet; as costly as the destruction of sensitive electronic components.

Almost any material can generate static electricity. The ability to store or unload the charge depends on the type of material. Static discharge can damage devices, this can result in immediate product failure or in a latent failure. Latent failures can go undetected for a period of time, the results are prod-uct failure in the field. Electrostatic fields are associated with charged objects. The degree of severity of ESD events depends on the type of discharge which occurs. The three most common ESD charge transfers are:

• from an external object to the device.• from a device to another object.• resulting from electrostatic fields.

Please do not store electronics without ESD bags at any time.

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Technical Manual

3 General

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3 General

3.1 General information

3.1.1 Part reference

Explicitly mentioned parts are defined by references corresponding to the e-spares spare parts list.

E.g. Tank axle (02/118) corresponds to the parts list on e-spares, sub assembly 2, position 118.

3.1.2 Consumable supplies

If you have to remove cable ties then position the new ones at the original place.

If you have to remove self locking nuts, you should replace them by new ones.

3.1.3 Direction description

On the „RH“ always means on the right hand side of the machine in working direction (when you are standing behind the machine).

On the „LH“ always means on the left hand side of the machine in working direction (when you are standing behind the machine).

3.1.4 Power source

Depending on the work it might be required to remove the power source (mains/batteries) from the machine.

The in here mentioned sequences (mechanical and electrical) are based on the assumption that the power source (mains/batteries) were removed from the machine before.To

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3.2 Required material

3.2.1 Tools

• A standard range of tools is required e.g.• Fork spanners.• Allen keys.• Torx keys.

3.2.2 Material

• No special tools are required.

The above listings are only a recommendation for the technical training.

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Technical Manual

4 Technical data

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4 Technical data

4.1 Machine range

SKU Description Version Series7516859 TASKI swingo 350B 02

7516860 TASKI swingo 350B BMS EURO 02

7516861 TASKI swingo 350B BMS UK 02

7518080 TASKI swingo 350B BMS NA 02

7516862 TASKI swingo 350B BMS with battery * 02Table 1: Machine range

Remarks

* only for DDM countries (Direct Delivery Machines).

SKU‘s for all TASKI swingo 350 types are the „naked machine“. Brush and batteries have to be ordered separately.

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4.2 Technical information

4.2.1 Machine profile

4.2.2 Technical data

Pos. ValueTheoretical performance (m²/h) 1140

Practical performance (m²/h) 648

Working width (mm) 380

Squeegee width (mm) 530

Solution tank (l) 10

Recovery tank (l) 10Table 2: Machine profile

Pos. ValueNoise level (dB(A)) <70

Vibration (m/s2) 0.5

Approvals CE; CB

Nominal consumption (W) 1100

Power drive motor (W) -

Power suction motor (W) 490

Voltage (V) 24

Battery capacity maintenance-free (Ah)/C5 25

Battery autonomy max.(25 Ah maintenance free battery)

(min) 45

Internal charger only in BMS

Protection class Class II

Protection grade Class X3Table 3: Technical data

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4.2.3 Machine speed

4.2.4 Dimensions and weights

Pos. ValueTransportation speed (km/h) 3.0

Cleaning speed (km/h) 3.0

Ramp max. (%) 2Table 4: Machine speed

Pos. ValueDimensions L/W/H (mm) 790/450/430

Door pass through (without) squeegee (mm) 530 (450)

Net weight; empty tank, incl. batteries (kg) 57

Weight, ready to use (kg) 67

Max. floor pressure front (N/mm2) 0.59

Wheel diameter rear (mm) 200

Wheel diameter castor (mm) -

Cable length (m) 3.0Table 5: Dimensions and weights

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Picture 1: Dimensions

4.2.5 Battery

4.2.5.1 Battery compartment

Pos. ValueBattery compartment L/W/H (mm) 195/268/180

Table 6: Battery compartment

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Picture 2: Battery compartment

4.2.5.2 Battery specifications

Please use batteries from Exide/Sonnenschein, as this is our preferred partner.

For the correct connection of the batteries, pay attention to the voltage of each battery and the correct connection. Therefore refer to e-spares.

This machine is not constructed for wet batteries as the ventilation is not sufficient.

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4.2.6 Charger

4.2.7 Brush system

Supplier Type

Volta

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5

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th [m

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Wid

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Heig

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m]

Wei

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kg]

Excide Sonnenschein GF12025YG 12 25 197 132 180 11Table 7: Dry (gel) batteries

Pos. ValuePrimary (V) 110-127/220-

240

Primary (Hz) 50 - 60

Secondary (V) 24

Secondary (A) 5

Protection type 2

Approval UL, in process

Cable length/BMS cable (m) 3Table 8: Charger

Pos. ValueBrush diameter (roller type) (mm) 90

Brush motor (W) 600

Brush speed (rpm) 1000

Brush pressure max. (kg) 17Table 9: Brush system

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4.2.8 Suction power

4.2.9 Additional

Pos. ValueVacuum motor (W) 490

Max. air flow (l/s) 32

Max. vacuum (mbar) 118

Max. vacuum (kPa) 11.8Table 10: Suction power

Pos. ValueBrush lifting mechanical

Squeegee lifting mechanicalTable 11: Additional

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4.3 Accessories & Additional parts

4.3.1 Accessories

4.3.2 Additional parts

SKU Article7516863 Cylindrical brush standard 38cm (bristle red)

7516864 Cylindrical brush hard 38cm (bristle yellow)

7518532 Active fibre pad roll

7516868 Battery 12V 25Ah (1 unit) **Table 12: Accessories

Remarks

** SKU contains 1 battery but TASKI swingo 350 requires 2 units!

SKU Article4128587 Blades 41.5/2.5x585 (squeegee: back)

4128588 Blades 41.5/2.5x565 (squeegee: front)

4128605 Wiping blade (front)Table 13: Additional parts

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26. March 2013 Edition: V2.00/2013Copyright © 2013, Diversey Inc.

Technical Manual

5 Mechanical

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5.1 Handle

5.1.1 Removing of handle cover and electronics

Picture 1: Handle without cover

• Move handle to the front side so you can access the screws.• Remove the screw (01/106) for the cover (01/105) for USB

access.• Remove the cover for USB access.• Remove the 12 screws (01/107) and the 4 screws (01/117) of the

electronics of the handle cover.• Remove the handle cover (01/108).

Picture 2: Handle without cover and electronics

• Remove the 3 fixation screws (01/104) for the electronics (01/109).

• Position the electronics (01/109) down onto the guide bar (02/102).

Disconnect ribbon cable of dashboard before moving the electronics.

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e -

cove

r and

ele

ctro

nic

- 35

0B_V

1.00

.fm

5.1 Handle

5.1.2 Mounting of handle cover and electronics

Picture 3: Handle without cover and electronics

• Connect the ribbon cable to dashboard.• Position the electronics.

Ensure that the loop of the ribbon cable is positioned correctly and does not touch the switch levers.

• Mount the 3 fixation screws for the electronics.

Picture 4: Handle without cover

• Assemble the cover.

Ensure that the levers, bowden cables and hose (01/121) are in the correct position.

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GTS Technical Manual05

.10.

10 h

andl

e -

cove

r and

ele

ctro

nic

- 35

0B_V

1.00

.fm

• Tighten the handle cover with the 12 screws and 4 screws into electronics.

• Position the cover for USB access.• Mount the fixation screw.

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GTS Technical Manual05

.10.

14 h

andl

e -

switc

h le

ver -

350

B_V1

.00.

fm

5.1 Handle

5.1.3 Removing of switch lever

Picture 5: Switch lever

• Remove handle cover according to chapter REMOVING OF HANDLE COVER AND ELECTRONICS.

• Remove screw (01/102) for left switch lever and screw (01/102) for right switch lever.

Picture 6: Switch lever screws

• Remove the switcher levers (01/114).

You can only remove both switch levers together.

Remarks

Both levers are the same spare part.

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26. March 2013 Edition: V2.00/2013 5-4Copyright © 2013, Diversey Inc.

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GTS Technical Manual05

.10.

14 h

andl

e -

switc

h le

ver -

350

B_V1

.00.

fm

5.1 Handle

5.1.4 Mounting of switch lever

Picture 7: Switch lever screws

• Mount switch levers onto the handle.

Adjustment

Ensure that the gear teeth of the switch levers are correctly positioned. The switch levers have to be horizontally in one line.

• Mount the screws for the left and right switch lever.

Picture 8: Switch lever

Ensure that the RH switch lever (for wiping blade) has the bolt with magnet (01/118) mounted.

Ensure that the switch levers move easily. Do not tighten the fixation screws to hard.

• Complete assembling according to the chapter MOUNTING OF HANDLE COVER AND ELECTRONICS.

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26. March 2013 Edition: V2.00/2013 5-5Copyright © 2013, Diversey Inc.

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GTS Technical Manual05

.10.

18 h

andl

e -

wipi

ng b

lade

leve

r - 3

50B_

V1.0

0.fm

5.1 Handle

5.1.5 Removing of wiping blade lever

Picture 9: Wiping blade lever

• Remove handle cover according to chapter REMOVING OF HANDLE COVER AND ELECTRONICS.

• Remove the wiping blade lever (01/116).• Remove the end bolt of the bowden cable (01/119) for wiping

blade.

Picture 10: Wiping blade lever

Remarks

Both levers for handle adjustment and wiping blade are the same spare part.

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26. March 2013 Edition: V2.00/2013 5-6Copyright © 2013, Diversey Inc.

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GTS Technical Manual05

.10.

18 h

andl

e -

wipi

ng b

lade

leve

r - 3

50B_

V1.0

0.fm

5.1 Handle

5.1.6 Mounting of wiping blade lever

Picture 11: Wiping blade lever removed

• Mount the end bolt of the bowden cable for the wiping blade.• Mount wiping blade lever onto handle.

Picture 12: Wiping blade lever

Ensure that the wiping blade lever has the bolt with magnet (01/118) mounted.

• Complete assembling according to the chapter MOUNTING OF HANDLE COVER AND ELECTRONICS.

Adjustment

Make sure that the bowden cable is adjusted correctly. Please refer to chapter ADJUSTING OF BOWDEN CABLE WIPING BLADE.

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GTS Technical Manual05

.10.

20 h

andl

e -

hand

le a

djus

tmen

t lev

er -

350

B_V1

.00.

fm

5.1 Handle

5.1.7 Removing of handle adjustment lever

Picture 13: Handle adjustment lever

• Remove handle cover according to chapter REMOVING OF HANDLE COVER AND ELECTRONICS.

• Remove wiping blade handle according to chapter REMOVING OF WIPING BLADE LEVER.

• Remove the handle adjustment lever (01/116).• Remove the end bolt of the bowden cable (02/101) for handle

adjustment.

Picture 14: Handle adjustment lever end bolt

Remarks

Both levers for handle adjustment and wiping blade are the same spare part.

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26. March 2013 Edition: V2.00/2013 5-8Copyright © 2013, Diversey Inc.

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GTS Technical Manual05

.10.

20 h

andl

e -

hand

le a

djus

tmen

t lev

er -

350

B_V1

.00.

fm

5.1 Handle

5.1.8 Mounting of handle adjustment lever

Picture 15: Handle adjustment lever

• Mount the end bolt of the bowden cable for the handle adjustment.

• Mount handle adjustment lever onto handle.

Remarks

When exchanging the lever, ensure that you also mount the lever (01/103) for floating handle adjustment.

Picture 16: Handle adjustment lever

• Complete assembling according to the chapter MOUNTING OF WIPING BLADE LEVER.

• Complete assembling according to the chapter MOUNTING OF HANDLE COVER AND ELECTRONICS.

Adjustment

Make sure that the bowden cable is adjusted correctly. For the bowden cable adjustment refer to the chapter ADJUSTING OF BOWDEN CABLE HANDLE.To

Ord

er P

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Call 1-

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5326

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26. March 2013 Edition: V2.00/2013 5-9Copyright © 2013, Diversey Inc.

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GTS Technical Manual

26. March 2013 Edition: V2.00/2013 5-10Copyright © 2013, Diversey Inc.

05.1

1.10

gui

de b

ar -

bow

den

cabl

e ha

ndle

adj

ustm

ent -

350

B_35

0E_V

1.00

.fm

5.2 Guide bar

5.2.1 Adjusting of bowden cable handle

Picture 17: Bowden cable handle

• Remove the upper two screws (02/104) and only loosen the lower two screws.

• Remove cover (02/103).• Release the counter nut with a 10mm fork spanner.• Adjust the bowden cable with a 8mm fork spanner.

Adjustment

Make sure that the bowden cable is not tensioned to tight. Let the handle adjustment lever have enough play (+/- 1mm).

Remarks

Before mounting the cover again, check the adjustment at different positions of the guide bar.

• Tighten the counter nut.• Mount cover.• Mount and tighten the screws.

Adjustment

Tighten the screws (02/104) with 5 Nm.

To loosen the bowden cable adjust clockwise.

To tighten the bowden cable adjust anti clockwise.

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GTS Technical Manual05

.11.

11 g

uide

bar

- to

othr

ocke

r - 3

50B_

350E

_V1.

00.fm

5.2 Guide bar

5.2.2 Removing of toothrocker

Picture 18: Toothrocker

• Remove the cover (02/103) and release the tension of the bowden cable according to chapter ADJUSTING OF BOWDEN CABLE HANDLE.

• Lift the bowden cable out of the articulation (02/113).• Remove the 3 screws (02/105) with a 6mm Allen key.• Pull off the sustaining disc (02/106).

Picture 19: Remove guide bar screws

• Remove the articulation from the bracket (02/112).• Remove the cover (02/110) from the articulation.• Remove one of the retaining washers (02/119) from the axle

(02/118).• Remove the axle.

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GTS Technical Manual05

.11.

11 g

uide

bar

- to

othr

ocke

r - 3

50B_

350E

_V1.

00.fm

Picture 20: Remove toothrocker

Remarks

By pulling out the axle, the distance disc (02/120) will fall out by itself.

• Remove the two toothrockers (02/116,117) from the axle of the bowden cable (02/101).

• Remove the two springs (02/115).

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GTS Technical Manual05

.11.

11 g

uide

bar

- to

othr

ocke

r - 3

50B_

350E

_V1.

00.fm

5.2 Guide bar

5.2.3 Mounting of toothrocker

Picture 21: Toothrocker detail

• Mount the two toothrockers onto the axle of the bowden cable.

Remarks

The two toothrockers are different in shape. The mounting position doesn't matter.

• Position the two springs into the articulation and insert the toothrockers.

Picture 22: Mount spring into articulation

Remarks

Make sure that the toothrockers and springs are correct in place.

• Mount the axle.

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GTS Technical Manual05

.11.

11 g

uide

bar

- to

othr

ocke

r - 3

50B_

350E

_V1.

00.fm

Service

Lubricate the axle with grease (02/140).

• Mount the retaining washer onto the axle.• Mount the distance disc between the two toothrockers on the

axle.

Service

Lubricate the toothrockers with grease (02/140).

• Mount the cover onto the articulation.• Mount the articulation onto bracket.

Picture 23: Mount guide bar

• Mount the sustaining disc.

Make sure that the O-rings (02/107) are correct positioned.

• Position the three screws and tighten them.

Adjustment

Tighten the 3 screws with 20 Nm.

• Position the bowden cable into the articulation.• Complete assembling and adjustment according to chapter

ADJUSTING OF BOWDEN CABLE HANDLE.

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26. March 2013 Edition: V2.00/2013 5-14Copyright © 2013, Diversey Inc.

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GTS Technical Manual05

.11.

12 g

uide

bar

- b

owde

n ca

ble

hand

le o

ld s

etup

- 3

50B_

V1.0

0.fm

5.2 Guide bar

5.2.4 Removing of bowden cable handle adjustment old setup

Picture 24: Guide bar

• Remove cover (02/103) according to chapter ADJUSTING OF BOWDEN CABLE HANDLE ADJUSTMENT.

• Release the counter nut with a 10mm fork spanner.• Loosen the tension of the bowden cable with a 8mm fork

spanner.• Lift bowden cable out of the articulation (02/113).• Position spring upwards over the adjustment screw.• Remove the end bolt of the bowden cable at the lock (02/110) of

the handle position.• Remove handle cover according to chapter REMOVING OF

HANDLE COVER AND ELECTRONICS.• Remove the end bolt of the bowden cable (02/101) on the

handle adjustment lever (01/116).

Picture 25: Guide bar

• Thread out the bowden cable.

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GTS Technical Manual05

.11.

12 g

uide

bar

- b

owde

n ca

ble

hand

le o

ld s

etup

- 3

50B_

V1.0

0.fm

5.2 Guide bar

5.2.5 Mounting of bowden cable handle adjustment old setup

Picture 26: Guide bar

• Thread in the bowden cable.

Remarks

The adjustment side of the bowden cable is at the articulation side.

• Position end bolt of bowden cable on the handle adjustment lever.

• Complete assembling according to the chapter MOUNTING OF HANDLE COVER AND ELECTRONICS.

• Position the end bolt of the bowden cable at the lock (02/110) of the handle position.

• Position spring downwards to the lock of handle position.• Position bowden cable into articulation.• Complete assembling according to chapter ADJUSTING OF

BOWDEN CABLE HANDLE ADJUSTMENT.

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GTS Technical Manual05

.11.

13 g

uide

bar

- b

owde

n ca

ble

hand

le n

ew s

etup

- 3

50B_

V1.0

0.fm

5.2 Guide bar

5.2.6 Removing of bowden cable handle adjustment new setup

Picture 27: Guide bar

• Remove the cover (02/103) and release the tension of the bowden cable according to chapter ADJUSTING OF BOWDEN CABLE HANDLE.

• Remove the toothrockers according to chapter REMOVING OF TOOTHROCKER.

• Remove handle cover according to chapter REMOVING OF HANDLE COVER AND ELECTRONICS.

• Remove the end bolt of the bowden cable (02/101) for handle adjustment at handle adjustment lever (01/116).

Picture 28: Handle adjustment lever end bolt

• Thread the bowden cable out of the guide bar (02/102).

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26. March 2013 Edition: V2.00/2013 5-17Copyright © 2013, Diversey Inc.

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GTS Technical Manual05

.11.

13 g

uide

bar

- b

owde

n ca

ble

hand

le n

ew s

etup

- 3

50B_

V1.0

0.fm

5.2 Guide bar

5.2.7 Mounting of bowden cable handle adjustment new setup

Picture 29: Guide bar

• Thread the bowden cable into the guide bar.

Remarks

The adjustment side of the bowden cable is at the articulation side.

• Position the end bolt of the bowden cable on the handle adjustment lever.

• Complete assembling according to the chapter MOUNTING OF HANDLE COVER AND ELECTRONICS.

• Mount the toothrockers according to chapter MOUNTING OF TOOTHROCKER.

Picture 30: Toothrocker detail

• Adjust the bowden cable handle and complete assembling according to ADJUSTING OF BOWDEN CABLE HANDLE.

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26. March 2013 Edition: V2.00/2013 5-18Copyright © 2013, Diversey Inc.

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GTS Technical Manual05

.11.

15 g

uide

bar

- a

rticu

latio

n ol

d se

tup

- 35

0B_V

1.00

.fm

5.2 Guide bar

5.2.8 Removing of articulation old setup

Picture 31: Articulation

• Remove cover (02/103) according to chapter ADJUSTING OF BOWDEN CABLE HANDLE.

• Release the counter nut with a 10mm fork spanner.• Loosen the tension on the bowden cable with a 8mm fork

spanner.• Lift bowden cable out of the articulation (02/113).• Position spring upwards over the adjustment screw.• Remove the end bolt of the bowden cable at the lock (02/110) of

the handle position.• Remove the three screws (02/105) with 6mm Allen key.• Pull off the sustaining disc (02/106).

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26. March 2013 Edition: V2.00/2013 5-19Copyright © 2013, Diversey Inc.

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GTS Technical Manual05

.11.

15 g

uide

bar

- a

rticu

latio

n ol

d se

tup

- 35

0B_V

1.00

.fm

Picture 32: Articulation detail

• Remove articulation (02/113) from bracket (02/112).• Remove lock of handle position (02/110).• Remove the two remaining screws (02/104) to release the guide

bar.• According to what you need to exchange, remove the existing

parts from the articulation and place it on the new one.

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26. March 2013 Edition: V2.00/2013 5-20Copyright © 2013, Diversey Inc.

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GTS Technical Manual05

.11.

15 g

uide

bar

- a

rticu

latio

n ol

d se

tup

- 35

0B_V

1.00

.fm

5.2 Guide bar

5.2.9 Mounting of articulation old setup

Picture 33: Articulation detail

• Mount lock of handle position into the articulation.

Service

Apply ball bearing grease (02/120) on the lock of handle position (02/110).

• Mount articulation onto bracket.

Picture 34: Articulation

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26. March 2013 Edition: V2.00/2013 5-21Copyright © 2013, Diversey Inc.

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GTS Technical Manual05

.11.

15 g

uide

bar

- a

rticu

latio

n ol

d se

tup

- 35

0B_V

1.00

.fm

Ensure the O-ring (02/107) is placed correctly.

• Mount sustaining disc.

Ensure the O-ring (02/107) is placed correctly.

• Position the three screws and tighten them.

Adjustment

Tighten the screws with 20 Nm.

• Position the end bolt of the bowden cable at the lock (02/110) of the handle position.

Ensure that the lock of handle position is nicely fitting into toothed wheel (02/108).

• Position spring downwards to the lock of handle position.• Position bowden cable into articulation.• Complete assembling according to chapter ADJUSTING OF

BOWDEN CABLE HANDLE ADJUSTMENT.

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26. March 2013 Edition: V2.00/2013 5-22Copyright © 2013, Diversey Inc.

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GTS Technical Manual05

.11.

16 g

uide

bar

- a

rticu

latio

n ne

w se

tup

- 35

0B_V

1.00

.fm

5.2 Guide bar

5.2.10 Removing of articulation new setup

Picture 35: Articulation

• Remove the cover (02/103) and release the tension of the bowden cable according to chapter ADJUSTING OF BOWDEN CABLE HANDLE.

• Remove the toothrockers according to chapter REMOVING OF TOOTHROCKER.

• Remove the two remaining lower screws (02/104) from the guide bar (02/102).

• Remove the articulation (02/113).

Picture 36: Remove articulation

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26. March 2013 Edition: V2.00/2013 5-23Copyright © 2013, Diversey Inc.

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GTS Technical Manual05

.11.

16 g

uide

bar

- a

rticu

latio

n ne

w se

tup

- 35

0B_V

1.00

.fm

5.2 Guide bar

5.2.11 Mounting of articulation new setup

Picture 37: Mount articulation

• Place the articulation into the guide bar.• Mount the two lower screws.

Adjustment

Do not tighten the screws yet as the cover (02/103) will be placed later.

• Mount the toothrockers according to chapter MOUNTING OF TOOTHROCKER.

• Complete assembling and adjustment according to chapter ADJUSTING OF BOWDEN CABLE HANDLE.

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26. March 2013 Edition: V2.00/2013 5-24Copyright © 2013, Diversey Inc.

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GTS Technical Manual05

.40.

14 s

quee

gee

- fro

nt b

lade

- 3

50B_

350E

_V1.

00.fm

5.3 Squeegee

5.3.1 Removing of front blade

Picture 38: Squeegee front side

• Remove the two handles, star knobs (03/102).• Press out the squeegee inlet (03/112).• Remove the front blade (03/117) by tearing it off of the

squeegee inlet.

Picture 39: Front blade fixation

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26. March 2013 Edition: V2.00/2013 5-25Copyright © 2013, Diversey Inc.

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GTS Technical Manual05

.40.

14 s

quee

gee

- fro

nt b

lade

- 3

50B_

350E

_V1.

00.fm

5.3 Squeegee

5.3.2 Mounting of front blade

Picture 40: Front blade fixation

• Position new front blade onto the pins of squeegee inlet.• Mount the squeegee inlet into squeegee body.• Tighten the two handles.

Ensure that the blade is mounted correctly and the squeegee inlet fits into the squeegee body.

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26. March 2013 Edition: V2.00/2013 5-26Copyright © 2013, Diversey Inc.

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GTS Technical Manual05

.40.

19 s

quee

gee

- ba

ck b

lade

- 3

50B_

350E

_V1.

00.fm

5.3 Squeegee

5.3.3 Removing of back blade

Picture 41: Squeegee back side

• Remove the two handles (03/102).• Press out the squeegee inlet (03/112).• Remove the back blade (03/114) by tearing it off of the

squeegee inlet.

Picture 42: Back blade fixation

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26. March 2013 Edition: V2.00/2013 5-27Copyright © 2013, Diversey Inc.

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GTS Technical Manual05

.40.

19 s

quee

gee

- ba

ck b

lade

- 3

50B_

350E

_V1.

00.fm

5.3 Squeegee

5.3.4 Mounting of back blade

Picture 43: Back blade fixation

• Position new back blade onto the pins of squeegee inlet.• Mount the squeegee inlet into squeegee body.• Tighten the two handles.

Ensure that the blade is mounted correctly and the squeegee inlet fits into the squeegee body.

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26. March 2013 Edition: V2.00/2013 5-28Copyright © 2013, Diversey Inc.

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GTS Technical Manual05

.44.

10 b

ase

- pu

mp

- 35

0B_V

1.00

.fm

5.4 Base

5.4.1 Removing of pump

Picture 44: Pump

• Remove clear water tank assembly according to chapter REMOVING OF CLEAR WATER TANK ASSEMBLY.

Ensure that no water is in the fresh water system before you disconnect the hoses.

• Disconnect the fresh water hoses.

Remarks

To get better access to the wiring you can remove the charger (05/101). Just pull the charger towards you as it is only mounted on slides without any fixation screw.

• Remove the front pump holder (05/103) to get better access.• Tread out the pump (05/104) of the pump holder (05/103).• Remove pump.• Disconnect wires at the plugs near the connection block (05/

132), situated in the wiring harness.

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26. March 2013 Edition: V2.00/2013 5-29Copyright © 2013, Diversey Inc.

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GTS Technical Manual05

.44.

10 b

ase

- pu

mp

- 35

0B_V

1.00

.fm

5.4 Base

5.4.2 Mounting of pump

Picture 45: Pump

• Connect wires with the plugs.

Remarks

If you removed the charger, please mount it again.

• Thread in the new pump into the pump holder.• Mount the front holder.• Connect fresh water hoses to the pump.• Complete assembling according to chapter MOUNTING OF

CLEAR WATER TANK.

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26. March 2013 Edition: V2.00/2013 5-30Copyright © 2013, Diversey Inc.

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GTS Technical Manual

26. March 2013 Edition: V2.00/2013 5-31Copyright © 2013, Diversey Inc.

05.4

4.13

bas

e -

bowd

en c

able

adj

ustm

ent w

ipin

g bl

ade

- 35

0B_3

50E_

V1.0

0.fm

5.4 Base

5.4.3 Adjusting of bowden cable wiping blade

Picture 46: Adjusting bowden cable wiping blade

• Remove tank cover complete (06/101).• Remove recovery tank (06/121).• Release the counter nut of the bowden cable with a 10mm fork

spanner.• Adjust the bowden cable with a 10mm fork spanner at the angle

bracket (05/122) situated directly above the wiping blade.

Adjustment

Make sure that the bowden cable is not tensioned to tight. Let the wiping blade lever have enough play (+/- 1mm).

• Tighten the counter nut.• Position the recovery tank.• Position tank cover complete.

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GTS Technical Manual05

.44.

14 b

ase

- bo

wden

cab

le w

ipin

g bl

ade

- 35

0B_3

50E_

V1.0

0.fm

5.4 Base

5.4.4 Removing of bowden cable wiping blade

Picture 47: Bowden cable wiping blade

• Remove tank cover complete (06/101).• Remove recovery tank (06/121).• Release the counter nut with a 10mm fork spanner.• Loosen the tension of the bowden cable (01/119) with a 10mm

fork spanner.• Remove the end bolt of the bowden cable with the ball socket

(05/121) from the lever (05/123) (snap off).• Remove handle cover according to chapter REMOVING OF

HANDLE COVER AND ELECTRONICS.• Remove the end bolt of the bowden cable (01/119) on the wiping

blade lever (01/116).• Thread out the bowden cable.

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26. March 2013 Edition: V2.00/2013 5-32Copyright © 2013, Diversey Inc.

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GTS Technical Manual05

.44.

14 b

ase

- bo

wden

cab

le w

ipin

g bl

ade

- 35

0B_3

50E_

V1.0

0.fm

5.4 Base

5.4.5 Mounting of bowden cable wiping blade

Picture 48: Bowden cable wiping blade

• Thread in the bowden cable.

Remarks

The adjustment side of the bowden cable is at chassis side.

• Position end bolt of bowden cable on the wiping blade lever.• Complete assembling according to the chapter MOUNTING OF

HANDLE COVER AND ELECTRONICS.• Position the end bolt of the bowden cable with the ball socket on

the lever (snap on).• Complete adjustment according to chapter ADJUSTING OF

BOWDEN CABLE HANDLE ADJUSTMENT.

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26. March 2013 Edition: V2.00/2013 5-33Copyright © 2013, Diversey Inc.

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GTS Technical Manual05

.54.

10 ta

nk c

over

and

tank

- c

lear

wat

er ta

nk a

ssem

bly

- 35

0B_V

1.00

.fm

5.5 Tank cover and tank

5.5.1 Removing of clear water tank assembly

Picture 49: Clear water tank assembly

• Remove tank cover complete (06/101).• Remove recovery tank (06/121).• Remove the threaded adaptor (04/101) of the suction hose (04/

102).• Remove the threaded adaptor (07/101) of the angle hose (07/

102).• Remove the 4 screws (06/112) for the battery cover (06/113).

Remarks

Disconnect the battery plug and unthread the charging mains.

• Remove battery cover (06/113).• Remove the 4 fixation screws (06/112) for clear water tank (06/

116).

Remarks

Be aware that 2 screws are in the battery compartment.

Ensure that no water is in the fresh water system before you remove the clear water tank.

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GTS Technical Manual05

.54.

10 ta

nk c

over

and

tank

- c

lear

wat

er ta

nk a

ssem

bly

- 35

0B_V

1.00

.fm

Picture 50: Clear water tank fixation

• Loosen the screw (08/104) with two 13mm fork spanners as it has a self locking nut.

• Lift clear water tank (06/116) with guide bar off the chassis.• Lay the clear water tank and guide bar on the LH side.

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26. March 2013 Edition: V2.00/2013 5-35Copyright © 2013, Diversey Inc.

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GTS Technical Manual05

.54.

10 ta

nk c

over

and

tank

- c

lear

wat

er ta

nk a

ssem

bly

- 35

0B_V

1.00

.fm

5.5 Tank cover and tank

5.5.2 Mounting of clear water tank assembly

Picture 51: Clear water tank assembly

• Position clear water tank on the chassis.

Thread in the suction hose (04/102) and angle hose (07/102) correctly.

Ensure that the clear water tank fits nicely onto the chassis.

• Tighten screw with 13mm for spanners.• Mount the 4 screws for clear water tank.• Position battery cover.• Mount the 4 screws for battery cover.• Assemble threaded adaptor onto the suction hose.• Assemble threaded adaptor onto the angle hose.• Position the recovery tank.• Position tank cover complete.

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26. March 2013 Edition: V2.00/2013 5-36Copyright © 2013, Diversey Inc.

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GTS Technical Manual05

.54.

12 ta

nk c

over

and

tank

- c

lear

wat

er ta

nk -

350

B_35

0E_V

1.00

.fm

5.5 Tank cover and tank

5.5.3 Removing of clear water tank

Picture 52: Clear water tank

• Remove clear water tank assembly according to chapter REMOVING OF CLEAR WATER TANK ASSEMBLY.

• Remove handle cover according to chapter REMOVING OF HANDLE COVER AND ELECTRONICS.

• Disconnect wires at the electronics (01/109).• Thread out the wires of the clear water tank.

Service

Thread out the wires first and then the charger cable with the plug.

• Remove the three screws (02/105) of the guide bar fixation.• Remove guide bar from the bracket (02/112).• According to what you need to exchange, remove the existing

parts from the clear water tank and place it on the new one.

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26. March 2013 Edition: V2.00/2013 5-37Copyright © 2013, Diversey Inc.

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GTS Technical Manual05

.54.

12 ta

nk c

over

and

tank

- c

lear

wat

er ta

nk -

350

B_35

0E_V

1.00

.fm

5.5 Tank cover and tank

5.5.4 Mounting of clear water tank

Picture 53: Clear water tank

• Mount necessary parts onto the new clear water tank.• Mount guide bar onto the bracket.• Position the three screws and tighten them.

Adjustment

Tighten the screws with 20 Nm.

• Thread the wires into the clear water tank.

Service

Thread in the charger cable with the plug first and then the wires.

• Connect the wires to the electronics.• Complete assembling according to the chapter MOUNTING OF

HANDLE COVER AND ELECTRONICS.• Complete assembling according to chapter MOUNTING OF

CLEAR WATER TANK.

Ensure that the articulation is correctly mounted. For additional information refer to chapter MOUNTING OF ARTICULATION OLD SETUP OR NEW SETUP.

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26. March 2013 Edition: V2.00/2013 5-38Copyright © 2013, Diversey Inc.

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GTS Technical Manual05

.56.

10 v

acuu

m u

nit -

vac

uum

mot

or -

350

B_V1

.00.

fm

5.6 Vacuum unit

5.6.1 Removing of vacuum motor

Picture 54: Vacuum motor

• Remove clear water tank assembly according to chapter REMOVING OF CLEAR WATER TANK ASSEMBLY.

• Lift the vacuum motor (07/106) with seals out of the chassis.• Disconnect vacuum motor wires at the connection block (05/

132).

Remarks

To get better access to the wiring you can remove the charger (05/101). Just pull the charger towards you as it is only mounted on slides without any fixation screw.

Also you can remove the connection block fixation screw (05/134).

• Remove angle hose (07/102).• Remove cover, guiding ring and seals.

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GTS Technical Manual05

.56.

10 v

acuu

m u

nit -

vac

uum

mot

or -

350

B_V1

.00.

fm

5.6 Vacuum unit

5.6.2 Mounting of vacuum motor

• Position seals, guiding ring and cover correctly.• Position the angle hose.

Remarks

The sequence of the seals, guiding ring and cover is described in the spare parts list.

Picture 55: Vacuum motor details

• Connect vacuum motor wires to connection block.

Remarks

If you removed the charger and connection block, please mount them again.

• Position the assembled vacuum motor into the chassis.• Complete assembling according to chapter MOUNTING OF

CLEAR WATER TANK ASSEMBLY.

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26. March 2013 Edition: V2.00/2013 5-40Copyright © 2013, Diversey Inc.

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GTS Technical Manual05

.58.

10 b

rush

& m

otor

- b

rush

mot

or b

elt -

350

B_V1

.00.

fm

5.7 Brush & Motor

5.7.1 Removing of brush motor belt

Picture 56: Brush and motor

• Remove tank cover complete (06/101).• Remove recovery tank (06/121).• Remove screw (08/107) for belt cover (08/106).• Remove belt cover (08/106).• Untighten the 3 fixation screws (08/108) of the brush motor

(08/112) with a 10mm fork spanner/nut.• Remove the brush motor belt (08/110) as the tension is now

released.

Picture 57: Brush motor belt

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GTS Technical Manual05

.58.

10 b

rush

& m

otor

- b

rush

mot

or b

elt -

350

B_V1

.00.

fm

5.7 Brush & Motor

5.7.2 Mounting of brush motor belt

• Mount the brush motor belt.• Tension the belt by lifting up the brush motor.

Remarks

You can lift up the brush motor with a screw driver. Place the screw driver from the front side into the 12mm hole of the bracket (08/105).

• Tighten the brush motor fixation screws.• Mount the belt cover.

Ensure that the brush cover is positioned correctly as it has also the function to prevent water to get inside.

• Mount the brush cover screw.• Position the recovery tank.• Position the cover complete.

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GTS Technical Manual05

.58.

12 b

rush

& m

otor

- b

rush

mot

or -

350

B_V1

.00.

fm

5.7 Brush & Motor

5.7.3 Removing of brush motor

Picture 58: Brush motor

• Remove clear water tank assembly according to chapter REMOVING OF CLEAR WATER TANK ASSEMBLY.

• Remove brush motor belt according to chapter REMOVING OF BRUSH MOTOR BELT.

• Remove the 3 fixation screws (08/108) of the brush motor (08/112).

• Disconnect brush motor wires at connection block (05/132).

Remarks

To get better access to the wiring you can remove the charger (05/101). Just pull the charger towards you as it is only mounted on slides without any fixation screw.

Also you can remove the connection block fixation screw (05/134).

• Remove brush motor (08/112).

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26. March 2013 Edition: V2.00/2013 5-43Copyright © 2013, Diversey Inc.

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GTS Technical Manual05

.58.

12 b

rush

& m

otor

- b

rush

mot

or -

350

B_V1

.00.

fm

r

5.7 Brush & Motor

5.7.4 Mounting of brush motor

Picture 59: Brush motor

• Mount the brush motor.• Position the brush motor fixation screws.• Connect brush motor wires at the connection block.

Remarks

If you removed the charger and connection block, please mount them again.

• Complete assembling according to chapter MOUNTING OF BRUSH MOTOR BELT.

• Complete assembling according to chapter MOUNTING OF CLEAR WATER TANK ASSEMBLY.

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26. March 2013 Edition: V2.00/2013 5-44Copyright © 2013, Diversey Inc.

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GTS Technical Manual05

.58.

14 b

rush

& m

otor

- b

rush

pul

ley

- 35

0B_V

1.00

.fm

5.7 Brush & Motor

5.7.5 Removing of brush pulley

Picture 60: Brush pulley

• Remove brush motor belt according to chapter REMOVING OF BRUSH MOTOR BELT.

• Remove handle (08/116) for brush holder (08/118).• Remove brush holder (08/118).• Remove brush (08/140).• Remove the 3 self locking nuts (08/134) with a 10mm fork

spanner/nut.• Remove the whole brush pulley assembly (08/131-135).• According to what you need to exchange, remove the existing

parts from the brush pulley assembly and place it on the new one.

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26. March 2013 Edition: V2.00/2013 5-45Copyright © 2013, Diversey Inc.

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GTS Technical Manual05

.58.

14 b

rush

& m

otor

- b

rush

pul

ley

- 35

0B_V

1.00

.fm

r

5.7 Brush & Motor

5.7.6 Mounting of brush pulley

Picture 61: Brush pulley

• Position the brush pulley assembly.• Mount the 3 self locking nuts with a 10mm fork spanner/nut.• Mount the brush.• Mount the brush holder.• Mount the handle for the brush holder.• Complete assembling according to chapter MOUNTING OF

BRUSH MOTOR BELT.

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26. March 2013 Edition: V2.00/2013 5-46Copyright © 2013, Diversey Inc.

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GTS Technical Manual

26. March 2013 Edition: V2.00/2013 5-47Copyright © 2013, Diversey Inc.

05.5

8.16

bru

sh &

mot

or -

bru

sh h

eigh

t adj

ustm

ent -

350

B_35

0E_V

1.00

.fm

5.7 Brush & Motor

5.7.7 Adjusting of brush height

Picture 62: Adjusting brush height

• Remove handle (08/116) for brush holder (08/118).• Remove brush holder.• Remove the brush take up from the brush holder with a 8mm

fork spanner/nut.

The brush take up has a left hand thread.

Adjustment

You can vary the height by placing the special screw in the positions 1-6. This could be necessary if the brush is not touching the floor or wearing uneven.

Leaving the factory it is set to number 2.

• Mount the brush take up onto the special screw.

Service

Apply adhesive locking on the special screw.

• Mount the brush.• Mount the brush holder.• Mount the handle for the brush holder.

Remarks

You can only order the whole brush holder (08/118). The adjustment is set to number 2.

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GTS Technical Manual05

.58.

17 b

rush

& m

otor

- w

ipin

g bl

ade

- 35

0B_V

1.00

.fm

5.7 Brush & Motor

5.7.8 Removing of wiping blade

Picture 63: Wiping blade assembly

• Put machine into parking position with lever (05/116).• Remove cover (08/127) for wiping blade.

Picture 64: Remove wiping blade cover

Remarks

Press the wiping blade with on hand down and release with your other hand the latches on squeegee holder (08/129) and pull it towards you.

• Remove the wiping blade (08/128) by tearing it off of the squeegee holder (08/129).

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GTS Technical Manual05

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17 b

rush

& m

otor

- w

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.fm

5.7 Brush & Motor

5.7.9 Mounting of wiping blade

Picture 65: Wiping blade

• Position new wiping blade onto the pins.

Ensure that the blade is mounted correctly.

• Position cover for wiping blade and snap it on.

Picture 66: Mount wiping blade

Ensure that the cover for the wiping blade is mounted correctly.

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GTS Technical Manual05

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10 fi

lter -

filte

r - 3

50B_

350E

_V1.

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5.8 Filter

5.8.1 Removing of filter

Picture 67: Filter

• Remove clear water tank assembly according to chapter REMOVING OF CLEAR WATER TANK ASSEMBLY.

Ensure that no water is in the fresh water system before you disconnect the hoses.

• Remove filter cover (09/102) of filter.• Remove fixation screws from chassis.

Picture 68: Remove filter

• Disconnect the fresh water hoses (09/120&128).• Thread out filter from the chassis (05/109).• Remove complete filter.

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GTS Technical Manual05

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10 fi

lter -

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350E

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5.8 Filter

5.8.2 Mounting of filter

Picture 69: Filter alone

• Take new filter.• Connect fresh water hoses to the filter.• Thread the filter into the chassis.• Position fixation screws an tighten them.

Picture 70: Mount filter

• Position filter cover on the filter housing.• Complete assembling according to chapter MOUNTING OF

CLEAR WATER TANK ASSEMBLY.

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26. March 2013 Edition: V2.00/2013Copyright © 2013, Diversey Inc.

Technical Manual

6 Electrical

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GTS Technical Manual06

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10 s

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6.1 System architect

6.1.1 General

Remarks

The following instructions are for TASKI swingo 350B/455B as they have the same electronics.

• The firmware is memorised only on the power electronics.• The foil keyboard visualises the states of the machine. It also

functions as a connection between the power electronics and the devices (e.g. vacuum motor and pump).

• Applying the correct torque where required is essential for a safe operation of the machine.

• ESD can harm the electronic boards and therefore reduce the life time of the machine. Use always an ESD bag to protect them.

6.1.2 System overview

Picture 1: System overview 350B

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GTS Technical Manual06

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Picture 2: System overview 455B

6.1.3 Start up/Self holding

The machine is switched ON by pressing the ON/OFF button for 3 seconds and feeds the power electronics with power. The power electronics get power and it enables the proc-essor to start and go into the self holding. The power electronics stays on as long as:

• It is not switched OFF by the ON/OFF button.• The switch-off timer does not reach 5 minutes.• The charger is not connected to main.• The battery plug is connected to jack housing (350B:05/108,

455B:02/135).

6.1.4 Emergency loop

The machine has a separate emergency loop, which contains following elements:

• Charger (internal switch).• Start up/Self holding.

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6.2 Dashboard

6.2.1 Removing of dashboard

Picture 3: Dashboard

• Remove handle cover according to chapter REMOVING OF HANDLE COVER AND ELECTRONICS in the mechanics section.

• Remove the dashboard foil.

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GTS Technical Manual06

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6.2 Dashboard

6.2.2 Mounting of dashboard

Picture 4: Dashboard

• Clean the surface where the dashboard will be placed.• Position the new dashboard foil.• Complete assembling according to the chapter MOUNTING OF

HANDLE COVER AND ELECTRONICS.

Ensure that the loop of the ribbon cable is positioned correctly and does not touch the switcher levers.

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6.2 Dashboard

6.2.3 Dashboard connections

Picture 5: Dashboard connections

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GTS Technical Manual

6-6

06.14.30 dashboard - connections - 350B_V1.00.fm

Description [pin]Main power LED (+3.3VDC)

Adjusting button (+)

ON/OFF button

ON/OFF LED (green)

Level 3 LED (green)

Level 2 LED (green)

Level 1 LED (green)

ON/OFF button

ON/OFF LED (green)

Level 2 LED (green)

Level 1 LED (green) **

Level 1 LED (red) **

Service LED (red)

Machine ON/OFF (+24VDC)

Machine ON/OFF button

Machine ON/OFF LED (green)

Charging LED (Yellow)

Charged LED (green)

Charge failed LED (red)

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26. March 2013 Edition: V2.00/2013Copyright © 2013, Diversey Inc.

Pos. Plug Description [plug] Pin1 Main power 1

2 Dosing 2

3 Dosing ON/OFF 3

4 Dosing ON/OFF 4

5 Dosing 5

6 Dosing 6

7 Dosing 7

8 Vacuum ON/OFF 8

9 Vacuum ON/OFF 9

10 Status battery 10

11 Status battery ** 11

12 Status battery ** 12

13 Service 13

14 Machine ON/OFF 14

15 Machine ON/OFF 15

16 Machine Status 16

17 Charger status 17

18 Charger status 18

19 Charger status 19 Table 1: Dashboard connector description

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GTS Technical Manual

6-7

06.14.30 dashboard - connections - 350B_V1.00.fm

GND of charger

LED (green and red)

Description [pin]

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26. March 2013 Edition: V2.00/2013Copyright © 2013, Diversey Inc.

20 Charger 20

** = 1 LED with two colours

Pos. Plug Description [plug] Pin

Table 1: Dashboard connector description

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GTS Technical Manual

26. March 2013 Edition: V2.00/2013 6-8Copyright © 2013, Diversey Inc.

06.1

4.50

das

hboa

rd -

rese

t ser

vice

hou

r cou

nter

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50B_

V1.0

0.fm

6.2 Dashboard

6.2.4 Reset service hour counter

The swingo 350B has no dashboard service functionality. There is one exception: reset of the service hour counter.

To reset the service hour counter LED you have to perform the following steps:

Picture 6: Dashboard foil service LED reset

• Press the buttons ON/OFF and water level together.• The machine will switch ON.

Ensure that you keep the buttons pressed.

• Wait until the service LED has blinked twice.• When service LED stays OFF the service hour counter is reset.

Remarks

You also can reset the service hour counter with the Service Tool online. Please refer to the Service Tool Manual for this and additional explanations.

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6.3 Electronics

6.3.1 Removing of electronics

Picture 7: Electronics

• Remove handle cover according to chapter REMOVING OF HANDLE COVER AND ELECTRONICS in the mechanics section.

• Disconnect the wires to the power electronics.• Remove electronics (01/109).

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GTS Technical Manual06

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6.3 Electronics

6.3.2 Mounting of electronics

Picture 8: Electronics

• Mount the electronics.• Connect the wires to the power electronics.• Complete assembling according to the chapter MOUNTING OF

HANDLE COVER AND ELECTRONICS.

Tighten the connectors with the correct torque. Refer to adjustment or the spare parts list.

Adjustment

M5 screw with: 5.0Nm --> +24VDC, brush and vacuum motor.

M4 screw: 3.0Nm --> GND.

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GTS Technical Manual06

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27 e

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6.3 Electronics

6.3.3 Electronics connections

Picture 9: Electronics connections

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GTS Technical Manual

6-12

06.18.27 electronics - connections - 350B_455B_V1.01.fm

Description [pin]GND

Vacuum motor

Brush motor

+24VDC

350B: Not used / 455B: Filter +24VDC

350B: Pump / 455B: Not used

Charge (yellow)

Charged (green)

Failure (red)

Immobiliser

Immobiliser

GND

350B: Not used / 455B: Bridge

350B: Not used / 455B: Bridge

350B: Not used / 455B: Foot switch

350B: Not used / 455B: Foot switch

Not used

Not used

Refer to chapter DASHBOARD CONNECTIONS

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26. March 2013 Edition: V2.00/2013Copyright © 2013, Diversey Inc.

Pos. Plug Description [plug] Pin1 GND GND 1

2 SM Vacuum motor 1

3 BM Brush motor 1

4 +24 +24VDC 1

5 DV Dosing valve 1

5 DP Dosing pump 1

6 BMS Charger communication 1

6 BMS Charger communication 2

6 BMS Charger communication 3

6 BMS Charger communication 4

6 BMS Charger communication 5

6 BMS Charger communication 6

7 Foot SW Foot switch 1

7 Foot SW Foot switch 1

7 Foot SW Foot switch 1

7 Foot SW Foot switch 1

7 Foot SW Foot switch 1

7 Foot SW Foot switch 1

8 Dashboard Ribbon cable Table 2: Electronic connector description

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GTS Technical Manual

6-13

06.18.27 electronics - connections - 350B_455B_V1.01.fm

Brush start

350B: Wiping blade

Description [pin]

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26. March 2013 Edition: V2.00/2013Copyright © 2013, Diversey Inc.

9 USB Type B SMD (for Service Tool)

A Hall sensor

B Hall sensor

C Label software:- Firmware version- Boot version

D Label of electronics:- Name of machine- Hardware version- Production number- Production date

Pos. Plug Description [plug] Pin

Table 2: Electronic connector description

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GTS Technical Manual06

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10 c

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B_V1

.00.

fm

6.4 Charger

6.4.1 Removing of charger

Picture 10: Charger

• Remove the 4 screws (06/112) for the battery cover (06/113).

Remarks

Disconnect the battery plug and unthread the charging mains.

• Remove battery cover (06/113).• Remove the charger (05/101).

Remarks

Just pull the charger towards you as it is only mounted on slides without any fixation screw.

• Remove the connection block fixation screw (05/134) for better access to connection block.

• Disconnect the wires from connection block and the communication plug.

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GTS Technical Manual06

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10 c

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er -

350

B_V1

.00.

fm

6.4 Charger

6.4.2 Mounting of charger

Picture 11: Charger

• Mount the connection block with screw.• Connect the wires and the communication plug.• Mount the charger.• Position battery cover.• Mount the 4 screws for battery cover.

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GTS Technical Manual06

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20 c

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6.4 Charger

6.4.3 Charger connections

Picture 12: Charger connections 1

Picture 13: Charger connections 2

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GTS Technical Manual

6-17

06.20.20 charger - connections - 350B_V1.00.fm

Description [pin]Not connected/used

Not connected/used

Immobiliser

Immobiliser

GND

Failure (red)

Charge (yellow)

Charged (green)

Mains (connection block)

Mains (connection block)

Red (+)

Black (-)

Charging curve adjustment **

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26. March 2013 Edition: V2.00/2013Copyright © 2013, Diversey Inc.

Table 3: Charger connector description

Pos. Plug Description [plug] Pin1 1 Charger communication 1

2 1 Charger communication 2

3 1 Charger communication 3

4 1 Charger communication 4

5 1 Charger communication 5

6 1 Charger communication 6

7 1 Charger communication 7

8 1 Charger communication 8

9 Power supply

9 Power supply

10 For battery

10 For battery

11 Entry to dip switch

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26. March 2013 Edition: V2.00/2013 6-18Copyright © 2013, Diversey Inc.

06.2

8.10

sch

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- ba

ttery

con

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ion

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6.5 Schematics

6.5.1 Battery connections

Picture 14: Battery connection 12V

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GTS Technical Manual

26. March 2013 Edition: V2.00/2013 6-19Copyright © 2013, Diversey Inc.

06.2

8.20

sch

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chem

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6.5 Schematics

6.5.2 Electrical schematics

Picture 15: Electrical schematics

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26. March 2013 Edition: V2.00/2013Copyright © 2013, Diversey Inc.

Technical Manual

7 Additional information

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GTS Technical Manual

7-1

08.1 swingo 350B - additional information_V1.00.fm

fer to e-spares.

opic/Modification Serial number

ervice Tool Update Version 4.04 -

loat modification 2112

irmware update Version 2.12 for One Button Operation“

4000NA: 3300

pdate on charger 4218

ompatibility of electronic TASKI wingo 350B and 455B

-

ew articulation 6784

armonization of the lever to oper-te the front blade

6784

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26. March 2013 Edition: V2.00/2013Copyright © 2013, Diversey Inc.

7 Additional information

7.1 Available GTS Newsletter/Instructions

To find the up to date available GTS Newsletters and instructions re

Newsletter Date of issue Machine Subassembly T

2011/01 25.01.2011 TASKI swingo 350B, 755B, 855B, 1255B, 1650B, 1850B, XP

Service tool S

2011/03 04.02.2011 TASKI swingo 350, 450, 750, 755, 855, 1250, 1255, 1650, 1850

Upper part F

2011/12 15.06.2011 TASKI swingo 350B Electronic F„

2011/14 29.06.2011 TASKI swingo 350B Charger U

2012/16 13.06.2012 TASKI swingo 350B, 455B Electronic Cs

2012/28 05.12.2012 TASKI swingo 350B Guide bar / Articulation N

2012/29 05.12.2012 TASKI swingo 350B Lever Ha

Table 1: Newsletters/Instructions

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GTS Technical Manual

7-2

08.1 swingo 350B - additional information_V1.00.fm

ervice Tool Update Version 6.04 -

irmware update version 2.34 7287

opic/Modification Serial number

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26. March 2013 Edition: V2.00/2013Copyright © 2013, Diversey Inc.

2012/30 17.12.2012 TASKI swingo 350, 455, 755, 760 855, 1255, 1260, 1650, 1850, XP, 4000, 5000

Service Tool S

2013/01 13.02.2013 TASKI swingo 350B, 455B Electronic F

Newsletter Date of issue Machine Subassembly T

Table 1: Newsletters/Instructions

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Technical Manual

8 Revision

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GTS Technical Manual

26. March 2013 Edition: V2.00/2013 8-1Copyright © 2013, Diversey Inc.

09.1 swingo 350B - revision_V1.00.fm

8 Revision

Date Chapter Content Description Revision08.05.2011 All All Adjustment to series machine V1.10

10.01.2013 All The whole book Complete new concept and template V2.00

10.01.2013 Mechanical/Electrical

Harmonization work on chapters and pictures V2.00

10.01.2013 Additional in-formation

GTS Newsletter/Instruction Added GTS Newsletter/Instruction V2.00

Table 1: Revision

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Technical Manual

9 Appendix

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GTS Technical Manualte

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AAccessories 4-8Additional 4-7Additional information 7-1Additional parts 4-8Adjusting of brush height 5-47Angle hose 5-34Articulation 5-19, 5-23

BBack blade 5-27, 5-28Base 5-29, 5-31Battery 4-4Battery 12V 6-18Battery compartment 4-4Battery connection 6-18Battery cover 5-34, 6-14Battery specifications 4-5Belt cover 5-41Bowden cable 5-15, 5-17Bowden cable handle adjustment 5-10Bowden cable wiping blade 5-32, 5-33Bowden cable wiping blade adjustment5-31Brush & Motor 5-41, 5-47, 5-48, 5-49Brush motor 5-41, 5-43Brush motor belt 5-41, 5-43, 5-45Brush pulley 5-45Brush pulley assembly 5-45Brush system 4-6

CCharger 4-6, 6-14, 6-15Charger connections 6-16Charger connector description 6-17Clear water tank 5-38Clear water tank assembly 5-34, 5-36Consumable supplies 3-1

DDashboard 6-3, 6-4Dashboard connections 6-5Dashboard connector description 6-6Dimensions and weights 4-3Direction description 3-1

EElectronics 5-2, 6-9, 6-10Electronics connections 6-11Electronics connector descriptions 6-12Elementary 2-1Emergency loop 6-2ESD 2-1

FFilter 5-50, 5-51Foreword 1-1Front blade 5-25, 5-26

GGeneral 3-1, 6-1Guide bar 5-10, 5-11, 5-13Guide bar fixation 5-37

HHall sensor board 5-37Handle adjustment lever 5-8, 5-15Handle cover 5-1, 5-2Health & Safety 2-1

MMachine profile 4-2Machine range 4-1Machine speed 4-3Material 3-2

NNewsletter/Instructions 7-1

OOverview 6-1

PPart reference 3-1Power source 3-1Pump 5-29Pump holder 5-29To

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26. March 2013 Edition: V2.00/2013Copyright © 2013, Diversey Inc.

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GTS Technical Manualte

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RRequired material 3-2Reset service hour counter 6-8Revision 8-1

SSqueegee 5-25, 5-26, 5-27, 5-28Squeegee inlet 5-25, 5-27Start up/Self holding 6-2Static discharge 2-2Suction hose 5-34Suction power 4-7Summary 1-2Sustaining disc 5-19Switch lever 5-4System architecture 6-1System overview 6-1

TTechnical data 4-1, 4-2Technical information 4-2Technical Manual 1-1Technical Training 1-1Threaded adaptor 5-34Tools 3-2Toothrocker 5-11, 5-13

VVacuum motor 5-39, 5-40Vacuum unit 5-39

WWiping blade 5-32, 5-48, 5-49Wiping blade lever 5-6, 5-7

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26. March 2013 Edition: V2.00/2013 9-2Copyright © 2013, Diversey Inc.

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26. March 2013 Edition: V2.00/2013Copyright © 2013, Diversey Inc.

Technical Manual

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