Post on 30-May-2022
Subject: SOP for Fitment of accessories which are a part of Yuvo Kit
SOP for Fitment of Accessories for:
Canopy
Contents : The following communication is meant to clearly illustrate the step by step procedure for fitment ofall the accessories in the Smart Kit lauched with Mahindra Yuvo
Bulletin No. SOP 02/F17/02 Date : 16/05/2016
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Canopy
Seat cover
Steering Grip
Indicator guard
Clutch lock
Floor Mat
Pen type pressure gauge
SOP for Canopy fitment
Step 1 :Mount the centre support (ROD without cloth) on
first end of MS angles as shown in photograph.
Step 2 :Mount the flat strips (Small) on top side hole provision
on centre support at both sides.
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Centre support rod
MS angle
Top side hole provision
Flat strip (Small)
SOP for Canopy fitment
Step 3 :Mount strips (Long) on back side hole provisiongiven on centre support.
Step 4 :A) Place cloth with 2 rods on centre support assembly
as per the position shown in photograph.B) Mount front support rod ends to centre support
hole provision given at bottom side.
C) Mount strips (small) to front support rod on holeprovision given
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Strips (Long)
Front support rod
Centre support rod
Back support rod
SOP for Canopy fitment
Step 5 :Mount strips(long) on back support on bothside(Cross position).
Step 6 :A)Remove the fender seat from TractorB) Place the Canopy on fender matching the fenderseat mounting holes with holes on MS angle ofcanopyC)Insert the fender seat mounting bolt inside the MSangle & Fender hole (matched). Insert the fender seatbolts at extreme ends inside the fender only after bothcentre holes are in inserted position.D) Tights the bolt by nut at all sides.
4Strips (Long)
D) Tights the bolt by nut at all sides.E)Tights the bolt by nut at all sides.
Fender seat mounting
Fender Seat
SOP for Seat Cover fitment
Step 1: Mount seat cover on seat
Step 2 :Carefully stretch the seat cover over the seat
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Carefullystretching of cover
SOP for Seat Cover fitment
Step 3:Visually ensure the position of seat cover over
the seat contours
Step 4 :Pull tightening Thread (Left side thread at Rightside against main seat vertical mounting support.Repeat the procedure for the right side thread.
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ThreadPulling
SOP for Seat Cover fitment
Step 5:Knot the tightening thread on main Seat verticalmounting support.
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Verticalmounting support
SOP for Steering grip fitment
Step 1:Place the steering cover on steering as shown in photograph
Step 2 :Tie the thread tightly at one end
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Steering cover
SOP for Steering grip fitment
Step 3: Start stitching toward one direction
Step 4 :Cover mounted Steering
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Stitching done
SOP for Indicator guard fitment
Step 1: Loosen the bolts of Indicator from Fender by using spanner
Step 2 : Remove the bolts of Indicator from Fender
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Nut removed
SOP for Indicator guard fitment
Step 3: Remove the Indicator from Fender
Step 4 : Align the hole of mounting strip of Indicator Guard with Indicator bolt
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Indicator removed
Aligned hole of mounting strip
SOP for Indicator guard fitment
Step 5:Repeat the process for all bolts
Step 6 : Fit the Indicator along with Indicator cover on Fender
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Indicator guard fitted
Indicator
SOP for Indicator guard fitment
Step 7: Tighten the nuts of Indicator
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SOP for Clutch Lock fitment
Step 1: Insert ‘U” shackle in clutch lever as shown in photograph.
Step 2 : Insert the same through foot step mounting support
ClutchLever
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‘U’ ShackleFoot step mounting support
SOP for Clutch Lock fitment
Step 3: Press clutch lever by one hand with lock in other hand
Step 4 :Insert the lock in ‘U’ Shackle by hand with Knee support underneath the lock.
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Clutch pressing
Lock insertion in ‘U’ shackle
SOP for Clutch Lock fitment
Step 5: Keeping knee support underneath the lockbottom, hold the top of ‘U’ shackle & then pushthe lock by knee from bottom for locking.
Step 6 : Ensure locking is done by pulling lock against ‘U’
before releasing clutch lever.
Please ensure the above step is done to avoidsudden release of clutch lever in case ofincomplete locking
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Knee support & Pushing the lock
Locking insurance by pulling the lock
‘U’ Shackle holding by hand
SOP for Clutch Lock removal
Step 1:Press the Clutch lever supporting lock by Knee
Step 2 :Press clutch lever by one hand & unlock the lockby other hand maintaining support by Knee
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Knee support to lock
Unlock by other hand
Clutch lever pressing
SOP for Clutch Lock removal
Step 3: Remove ‘U’ Shackle from clutch lever
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‘U’ Shackle removal
SOP for Floor Mat fitment
Step 1: Insert the accelerator hole provision on mat in accelerator lever as shown in photograph
Step 2 : Ensure the proper position of the Mat by aligning it with the footboard mounting bolt head
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Hole provision insertion in Accelerator lever
Footboard mounting bolt head position checking
SOP for Floor Mat fitment
Step 3:Take the plastic pin for insertion in hole provision
Step 4 : Insert all the 3 pins by pressing against 3 holes
given on each Mat.
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Plastic pin Plastic pin pressing
SOP for using PenType Pressure gauge
Step 1:Hold the gauge with indicator scale positionedwithout any obstruction & clearly visibleAt the outset please ensure that the scale iscompletely inside the outer casing (Zero position)
Step 2 :Press the gauge opening against air filling point onthe rim ensuring no air leakage
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Gaugepressed
Scale should not be outside thecasing before pressing against fillingpoint