Post on 11-Jun-2018
Smart Positioner
YT-2700 Product Manual
Ver. 1.04 2
Contents 1. Introduction ................................................................................................................................... 4
1.1 General Information for the users ........................................................................................... 4
1.2 Manufacturer Warranty ........................................................................................................... 4
1.3 Explosion Proof Warning (Only for Intrinsic safety type positioners) ...................................... 5
2. Product Description ...................................................................................................................... 6
2.1 General .................................................................................................................................... 6
2.2 Main Features and Functions .................................................................................................. 6
2.3 Label Description .................................................................................................................... 7
2.4 Product code ........................................................................................................................... 8
2.5 Product Specification .............................................................................................................. 9
2.6 Certifications.......................................................................................................................... 10
2.7 Parts and Assembly .............................................................................................................. 11
2.8 Product Dimension ................................................................................................................ 12
3. Installation ................................................................................................................................... 15
3.1 Safety .................................................................................................................................... 15
3.2 Tools for installation .............................................................................................................. 15
3.3 Linear positioner Installation ................................................................................................. 15
3.3.1 Safety ................................................................................................................................ 16
3.3.2 Linear positioner Installation Steps ................................................................................... 17
3.4 Rotary positioner Installation ................................................................................................. 22
3.4.1 YT-2700R Components .................................................................................................... 22
3.4.2 Rotary positioner Installation Steps................................................................................... 23
4. Connection - Air .......................................................................................................................... 26
4.1 Safety .................................................................................................................................... 26
4.2 Supply Pressure Condition .................................................................................................... 26
4.3 Piping Condition .................................................................................................................... 26
5. Connection – Power .................................................................................................................... 27
5.1 Safety .................................................................................................................................... 27
5.2 Connection ............................................................................................................................ 27
5.3 Ground .................................................................................................................................. 28
6. Adjustments ................................................................................................................................. 28
6.1 Variable Orifice Adjustment ................................................................................................... 28
6.2 Manual buttons ...................................................................................................................... 29
7. Optional Sub-PCB Installment ................................................................................................... 29
7.1 Installation steps ................................................................................................................... 30
8. Auto Calibration and PCB Operation ........................................................................................ 31
8.1 Warning ................................................................................................................................. 31
8.2 Button Description ................................................................................................................. 31
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YT-2700 Product Manual
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8.3 Run Mode (RUN) .................................................................................................................. 32
8.4 Auto Calibration mode (AUTO CAL) ..................................................................................... 32
8.4.1 AUTO1 Calibration (AUTO1) ............................................................................................. 33
8.4.2 AUTO2 Calibration (AUTO2) ............................................................................................. 33
8.4.3 AUTO3 Calibration (AUTO3) ............................................................................................. 33
8.5 Manual Mode (MANUAL) ...................................................................................................... 34
8.6 Parameter Mode (PARAM) ................................................................................................... 34
8.6.1 Dead-Zone (dEAdZONE, %) ............................................................................................. 35
8.6.2 P1 Value (KP1) .................................................................................................................. 35
8.6.3 D1 Value (Kd1) .................................................................................................................. 36
8.6.4 P2 (KP2) and D2 (Kd2) values .......................................................................................... 36
8.6.5 P_ (KP_) and D_ (Kd_) Values ......................................................................................... 36
8.6.6 PT1 (PT1) and PT2 (PT2) Values ..................................................................................... 36
8.6.7 Period T (PERIOd T) ......................................................................................................... 37
8.6.8 Auto DZ (AUTO dZ)........................................................................................................... 37
8.7 Hand Calibration Mode (HAND CAL) .................................................................................... 38
8.7.1 Zero-Point (PV_ZERO) and End-Point (PV_END) for Valves .......................................... 38
8.7.2 Zero-Point (TR_ZERO) and End-Point (TR_END) for Transmitter ................................... 39
8.7.3 Normal / Reverse Feedback Signal (TR NORM / REVS) ................................................. 40
8.7.4 Normal / Reverse HART Signal (HT NORM / REVS) ....................................................... 40
8.8 Valve Mode (VALVE) ............................................................................................................ 41
8.8.1 Acting Adjustment (ACT RA / dA) ..................................................................................... 41
8.8.2 Valve flow Characteristic Adjustment (CHAR) .................................................................. 42
8.8.3 User defining flow Characteristics (USER SET) ............................................................... 43
8.8.4 Tight Shut Open (TSHUT OP) .......................................................................................... 45
8.8.5 Tight Shut Close (TSHUT CL) ........................................................................................... 45
8.8.6 Split Range Mode (SPLIT) ................................................................................................ 46
8.9 View Mode (VIEW) ................................................................................................................ 47
9. Error and Warning Code ............................................................................................................. 49
9.1 Error code .............................................................................................................................. 49
9.2 Warning code ........................................................................................................................ 50
10. Main Software Map ................................................................................................................... 51
Smart Positioner
YT-2700 Product Manual
Ver. 1.04 4
1. Introduction
1.1 General Information for the users
Thank you for purchasing Young Tech Co., Ltd products. Each product has been fully
inspected after its production to offer you the highest quality and reliable performance.
Please read the product manual carefully prior to installing and commission the product.
The manual should be provided to the end-user.
The manual can be altered or revised without any prior notice. Any changes in
product’s specification, design, and/or any components may not be printed immediately
but until the following revision of the manual.
When the manual refers to “Valve Zero / Zero” means the final valve position upon
pneumatic pressure has been fully exhausted from positioner’s OUT1 port. The valve
zero position may differ between linear direct and reverse actions. (DA/RA)
The manual should not be duplicated or reproduced for any purpose without prior
approval from Young Tech Co., Ltd, Gimpo-si, South Korea.
In case of any other problems that are not stated in this manual, please make immediate
contact to Young Tech co., Ltd.
Positioner is an accessory of the control valve, so please make sure to read the
applicable instruction manual of the control valve prior to installation and operation.
1.2 Manufacturer Warranty
For the safety, it is important to follow the instructions in the manual. Manufacturer will
not be responsible for any damages caused by user ’s negligence.
Any modifications or repairs to the product may only be performed if expressed in this
manual. Injuries and physical damages caused by customer’s modifying or repairing the
product without a prior consultation with Young Tech co., Ltd will not be compensated. If
any alterations or modifications are necessary, please contact Young Tech Co., Ltd
directly.
Manufacturer warrants the product from the date of original purchase of the product for
eighteen (18) months, except as otherwise stated.
Manufacturer warranty will not cover products that have been subjected to abuse,
accidents, alterations, modifications, tampering, negligence, misuse, faulty installation,
lack of reasonable care, repair or service in any way that is not contemplated in the
documentation for the product, or if the model or serial number has been altered,
tampered with, defaced or removed; damages that occurs in shipment, due to act of
God, failure due to power surge, or cosmetic damage. Improper or incorrectly
performed maintenance will void this limited warranty.
For detailed warranty information, please contact the corresponding local Young Tech
Co., Ltd office or main office in South Korea.
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YT-2700 Product Manual
Ver. 1.04 5
1.3 Explosion Proof Warning (Only for Intrinsic safety type positioners)
Please ensure the unit is being used and installed in conformity with local, regional, and
national explosion proof within the proper safety barrier environment.
Refer to “2.6 Certifications”
Explosion proof type of cables and gaskets should be used, when explosion gases are
present at the installation site.
Ring terminal with surface area of more than 0.195mm2 with M4 spring washer should
be used to connect the power.
For external ground terminal, ring terminal with surface area of more than 5.5mm2
should be used.
Parts of the enclosure are made of non-metallic materials. To prevent the risk of
Electrostatic sparking, clean the enclosure only with a damp cloth.
The product must be installed in such a manner as to minimize the risk of impact or
friction with other metal surfaces.
For Intrinsically Safe installations, the product must be connected to suitably rated
intrinsically safe equipment, and must be installed in accordance with applicable
intrinsically safe installation standards.
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YT-2700 Product Manual
Ver. 1.04 6
2. Product Description
2.1 General
YT-2700 Smart Valve Positioner accurately controls valve stroke in response to an input
signal of 4~20mA from the controller. Built-in micro-processor optimizes the positioner ’s
performance and provides unique functions such as Auto-Calibration, PD Control, and
HART Protocol Communications.
2.2 Main Features and Functions
When Input signal or Supply air pressure (below 0.1 MPa) fails, Positioner keeps the
current position of the valve stroke without any additional device. (Fail Freeze option)
LCD display enables users to monitor the positioner status.
User will easily understand the method of using 4 buttons because it work same in all
versions of firmware interfaces.
Positioner operates normally even there are sudden changes in supply pressure and / or
high vibration environment.
The method of Auto Calibration is very simple.
As an advantage of having very low air consumption, it could greatly reduce operating
costs in large-scale plants.
It is compatible with most of controllers.
Variable orifices can be used to minimize the hunting occurrence and optimize operating
conditions.
Various information about positioner can be processed by HART communication.
(option)
Valve system becomes more stable by outputting analog feedback signal.
Different valve characteristics can be adjusted – Linear, Quick Open, Equal Percentage,
and Custom which user can make 16 points characterizations.
Tight Shut – Close and Shut - Open can be set.
PD parameters can be adjusted in the field without any additional communicator.
Split range 4~12mA or 12~20mA can be set.
Operating temperature for positioners is -30 ~ 80 (Please check certified explosion
proof temperature)
Hand calibration function can set Zero point or End point manually.
It has IP66 protection grade.
Epoxy polyester powder coating resists the corrosion process.
Maintenance of the positioner is easy because of modularized inner structure.
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2.3 Label Description
Fig. L-1: Non-explosion proof Fig. L-2: Intrinsic safety type
• MODEL NUMBER: Indicates the model number and any options of the positioner.
• EXPLOSION PROOF: Indicates certified explosion proof grade.
• INPUT SIGNAL: Indicates input signal range.
• AMBIENT TEMP.: Indicates ambient temperature for explosion proof
• SUPPLY PRESSURE: Indicates the supply pressure range.
• SERIAL NUMBER: Indicates unique serial number.
• YEAR : Indicates manufactured year.
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Ver. 1.04 8
2.4 Product code
YT-2700 1 2 3 4 5 6 7 8
1 Motion Type L :
R :
Linear
Rotary
2 Acting type S : Single
3 Explosion Proof N :
i :
Non-Explosion
Ex ia IIC T5
4 Lever Type
Linear 1 : 5 ~ 35 mm
Rotary
1 :
2 :
3 :
4 :
5 :
M6 x 34L
M6 x 63L
M8 x 34L
M8 x 63L
Namur
5 Conduit –
Air Connection Type
1 :
2 :
3 :
4 :
5 :
G 1/2 - PT 1/4
G 1/2 - NPT 1/4
G 1/2 - G 1/4
M20(Adapter type) - NPT 1/4
NPT 1/2 - NPT 1/4
6 Communication 0 :
2 :
None
+ HART Communication
7 Option 0 :
1 :
None
+ Position Transmitter
8 Fail Option F :
S :
Fail Freeze
Fail Safe
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2.5 Product Specification
Model YT-2700
Housing Material Aluminum
Motion Type Linear Rotary
Acting Type Single / Double
Input Signal 4~20mA DC
Minimum Current Signal 3.5mA(Standard), 3.8mA(Hart Included)
Supply Pressure 0.14 ~ 0.7 MPa (1.4 ~ 7 bar)
Stroke 10 ~ 150 mm 0 ~ 90°
Impedance Max. 500Ω @ 20mA DC
Air Connection PT(or NPT) 1/4
Gauge Connection PT(or NPT) 1/8
Conduit Entry G(PF) 1/2 or NPT 1/2 or M20*1.5P
Ingress Protection IP66
Explosion Proof Ex ia IIC T5
Operating Temperature -30 ~ 80 (-22 ~ 176)
Ambient Temperature
Of Explosion proof T5 : -40 ~ 60 (-40 ~ 140)
LCD Operating Temperature -30 ~ 85 (-22 ~ 185)
Linearity ±0.5% F.S.
Hysteresis ±0.5% F.S.
Sensitivity ±0.2% F.S
Repeatability ±0.3% F.S.
Flow Capacity Fail Freeze 9 LPM (Sup.=0.14 MPa)
Fail Safe 40 LPM (Sup.=0.14 MPa)
Air Consumption Fail Freeze 0.01 LPM (Sup.=0.14 MPa)
Fail Safe 6 LPM (Sup.=0.14 MPa)
Output Characteristic Linear, Quick Open, EQ%, User Set (16 points)
Vibration No Resonance up to 100Hz @ 6G
Humidity 5~95% RH @ 40
Communication (Option) HART Communication (Rev. 5)
Feedback Signal (Option) 4~20mA (DC 9~28V)
Weight 0.82 Kg (1.8 lb)
Painting Epoxy Polyester Powder Coating
Tested under ambient temperature of 20’C, absolute pressure of 760mmHg, and humidity of 65%. Please contact
Young Tech Co., Ltd for detailed testing specification.
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Ver. 1.04 10
2.6 Certifications
※ All certifications below are posted on YTC homepage(www.ytc.co.kr).
KCs (Korea)
Type : Intrinsic safety
Rating : Ex ia IIC T5
Certification No. : 10-KB2BO-00002X
Ambient temperature : -40 ~ +60 (T5/T100)
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2.7 Parts and Assembly
Fig. 2-1: Exploded view
1. Base cover
2. PCB cover
3. PCB
4. Pilot
5. Base body
6. Feedback module
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3. Installation
3.1 Safety
When installing a positioner, please ensure to read and follow safety instructions.
Any input or supply pressures to valve, actuator, and / or to other related devices must
be turned off.
Use bypass valve or other supportive equipment to avoid entire system “shut down”.
Ensure there is no remaining pressure in the actuator.
3.2 Tools for installation
Hex key set for hex socket cap bolts
(+) & (-) Screw drivers
Spanners for hexagonal-head bolts
3.3 Linear positioner Installation
Linear positioner should be installed on linear motion valves such as globe or gate type
which uses spring return type diaphragm or piston actuators.
Fig. 3-1: Installation example of YT-2700L on a right yoke
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Fig. 3-2: Installation example of YT-2700L on a left yoke
Before proceeding with the installation, ensure following components are available.
Positioner
Feedback lever and lever spring
M5 Square nut and wrench head bolt (fastening feedback lever to a main shaft)
Bracket, bolts and washers for positioner or sensor – not supplied with the positioner
Connection bar – not supplied with the positioner
3.3.1 Safety
Proper bracket must be made in order to adapt the positioner on the actuator yoke.
Please consider following important points when a bracket is being designed.
Positioner’s feedback lever must be vertical to the valve stem at 50% of the valve stroke.
The connection bar of the actuator clamp for the feedback lever should be installed in
such a way that the valve stroke length coincides with the corresponding figure in “mm”
marked on the feedback lever. Improper setting may cause poor linearity
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3.3.2 Linear positioner Installation Steps
1. Assemble the positioner with the bracket made in previous step by fastening the bolts.
The bolt size is M6 x 1P.
Fig. 3-3: A bracket example for a right yoke Fig. 3-4: A bracket example for a left yoke
2. Attach the positioner with the bracket to the actuator yoke
– DO NOT TIGHTEN THE BRACKET COMPLETELY.
Fig. 3-5: Installing the positioner on a right yoke Fig. 3-6: Installing the positioner on a left yoke
3. Connect connection bar to the actuator clamp. The hole gap on the feedback lever is
6.5mm so the connection bar’s outer diameter should be less than 6mm.
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4. Connect an air-filter regulator to the actuator temporarily. Supply enough air pressure to
the actuator in order to position the valve stroke at 50% of the total stroke.
Fig. 3-7: Supplying proper regulated air to the actuator to position the valve at 50%
5. Insert the connection bar between the feedback lever and lever spring. The connection
bar must be located upward from the spring lever as shown below left figure. If it is
located downward from the spring lever as shown below right figure, the connection bar
or the spring lever will be worn out quickly because of excessive strong tension.
Fig. 3-8: Proper way to insert connection bar between feedback lever and lever spring
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6. Check if feedback lever is vertical to the valve stem at 50% of the valve stroke. If it is
not vertical, adjust the bracket or the connection bar to make vertical. Improper
installation may cause poor linearity.
Fig. 3-9: Feedback lever and valve stem on a right yoke
Fig. 3-10: Feedback lever and valve stem on a left yoke
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7. Check the valve stroke. The stroke numbers are engraved on the feedback lever of the
positioner. Position the connection bar at the number on the feedback lever which
corresponds with the desired valve stroke. To adjust, move the bracket, the connection
bar or both.
Stroke : 20mm
Stroke : 30mm
Fig. 3-11: Feedback lever and location of the connection bar
※ The effective angle of the linear lever is 30 degree.
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8. After installing the positioner, operate the valve from 0% to 100% stroke by using direct
air to the actuator. On both 0% and 100%, the feedback lever should not touch the
lever stopper, which is located on the backside of the positioner. If the feedback lever
touches the stopper, the positioner should be installed further away from the yoke.
Fig. 3-12: Feedback lever should not touch lever stopper on 0% ~ 100% valve stroke.
9. After the installation, tighten all of the bolts on the bracket and the connection bar.
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3.4 Rotary positioner Installation
Rotary positioner should be installed on rotary motion valve such as ball or butterfly type
which uses rack and pinion, scotch yoke or other type of actuators which its stem rotates 90
degrees. Before proceeding with the installation, ensure following components are
available.
3.4.1 YT-2700R Components
Positioner
Fork lever (Only Fork lever type)
Rotary bracket (only for a stem height of 20 mm)
4 pcs x hexagonal headed bolts (M6 x 1P)
4 pcs x M6 plate washers
Bolts and washers to attach the bracket to a actuator – not supplied with the positioner
Fig. 3-13: YT-2700R Fork lever type Fig. 3-14: YT-2700R Namur type
Fig. 3-15: Actuator stem Height
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3.4.2 Rotary positioner Installation Steps
1. Attached the brackets onto the actuator with M6 wrench head bolts and plane washers.
Fig. 3-16: Installating the positioner and the bracket
2. Set rotation position of the actuator stem at 0%. For single acting actuator, it is easy to
check 0% point by supplying no pressure to the actuator. For double acting actuator,
check actuator stem’s rotation direction – clockwise or counter-clockwise - by supplying
pressure to the actuator.
3. (Only Fork lever type) Install the fork lever after setting actuator’s stem at 0%. Check
the actuator stem’s rotation direction – clockwise or counter-clockwise.
Installation angle of the fork lever should be 45 to the longitudinal direction of the
actuator. After setting fork lever position, fasten lock nuts which are located on the
bottom of the fork lever.
Fig. 3-17: Adjusting a fork lever height.
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Fig. 3-18: Counter-clockwise and clockwise rotation
4. Attach the positioner with the bracket on a actuator loosely. <Only fork lever type of: Fix
the clamping pin (5mm Dia.) into the fork lever slot and insert center pin (2mm Dia.) of
the main shaft of the positioner into the hole of center of the fork lever. The clamping
pin will be locked to the fork lever spring.> Setting alignment of center of main shaft of
the positioner and center of the actuator ’s stem is very important. Poor alignment of the
main shaft and the actuator ’s stem decreases the positioner’s durability due to
unnecessary forces on the main shaft.
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Fig. 3-19: Main shaft center alignment (Fork lever) Fig. 3-20: Main shaft center alignment (Namur)
5. Tighten the positioner and the bracket with bolts after checking the positioner’s
position.
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4. Connection - Air
4.1 Safety
Supply pressure should be clean and dry air – avoiding moisture, oil or dust.
Always recommended to use air filter regulator (i.e. YT-200 series).
Young Tech Co., Ltd has not tested positioner’s operation with any other gases
other than clean air. Please contact Young Tech Co., Ltd for any questions.
4.2 Supply Pressure Condition
Dry air with at least 10 lower than ambient temperature.
Avoid from dusty air. Use 5 micron or smaller filter.
Avoid oil.
Comply with ISO 8573-1 or ISA 7.0.01.
Supply pressure range is 0.14 ~ 0.7 MPa (1.4 ~ 7 bar)
Set air filter regulator’s pressure level 10% higher than actuator’s spring range pressure.
4.3 Piping Condition
Ensure inside of pipe is clean of obstructions.
Do not use pipeline that is squeezed or shows any type of damamges.
The length of pipeline system should not be extremely long. Longer pipeline system
may affect flow rate due to the friction inside of the pipeline.
Fig. 4-1: Linear type on a right yoke Fig. 4-2: Linear type on a left yoke Fig. 3-20: Rotary type
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5. Connection – Power
5.1 Safety
Conduit entry connection tap is G(PF) 1/2.
Before connecting terminal, ensure that the power is off completely.
Please use ring terminal to protect against vibration or any other external impact.
Positioner usually uses 4~20mA DC. Minimum ampere of input signal of standard type
positioner is 3.5 mA and Hart internal type positioner’s minimum ampere of input signal
is 3.8 mA but maximum ampere of input signal should be 24mA or under.
Positioner with PTM options must be supplied with 9~28V DC separately. For
mechanical limit switch option, separate 12~30V DC must be supplied. For Proximity
limit switch option, separate 8.2V DC must be supplied.
Positioner should be grounded.
Please use twisted cable with conductor section are 1.25mm2 and that is suitable for
600V (complying with the conductor table of NEC Article 310.) The outer diameter of
the cable should be between 6.35 ~ 10mm. Use shield wire to protect against electro-
magnetic field and noise.
Please do not install the cable near high noise equipment, such as high-capacity
transformer or motor.
5.2 Connection
Fig. 5-1: Terminal Overview
AO: Analog Output
AI: Analog Input
Vs: Voltage Source
RL: Load Resistance
IN +: Input Signal (+)
IN -: Input Signal (-)
F.G : Frame Ground
OUT+: Feedback Signal (+)
OUT-: Feedback Signal (-)
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5.3 Ground
1. Ground must be done before operating the positioner.
2. There are two ground bolts on the positioner. An internal ground is “F.G” of the terminal
on the PCB. An external ground bolt is located next to the conduit entry. Please make
sure that the resistance is less than 100 ohm.
6. Adjustments
6.1 Variable Orifice Adjustment
Hunting can be occurred when the actuator ’s volume is too small. In order to prevent
hunting, orifice can be adjusted. By adjusting the orifice, the flow rate of the supply
pressure to actuator can be adjusted. Please use (-) driver to adjust the orifice. When the
top of the orifice goes up and reaches at the bottom of the bolt head, the flow rate becomes
maximum. When the bottom of the orifice goes down and reaches at body base, the flow rate
becomes minimum.
Fig. 6-1: Variable orifice adjustment
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6.2 Manual buttons
By pressing “SUP” and “EXH” buttons, YT-2700 can be manually operated without and input
signal. “SUP” button allows supply air to transfer to the actuator from positioner’s OUT1 port,
and “EXH” button allows air to exhaust air from the actuator to the atmosphere through the
positioner. By utilizing this function, the user can easily mount the positioner or check
actuator.
Fig. 6-2: Manual buttons
7. Optional Sub-PCB Installment
By adding sub-PCB, the positioner can have additional functions. There are 3 types of sub-
PCB.
Hart Only Ptm Only Ptm+Hart
Fig. 7-1: Types of Sub-PCB
When purchasing option sub-PCBs separately, 4 Bolts and 2 supports are supplied together
with the sub-PCB.
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7.1 Installation steps
1. Open base cover and PCB cover. Separate the Main PCB from base body.
2. Mount a sub-PCB support on Main PCB with a bolt.
3. Insert connector of sub-PCB into connector of main PCB correctly.
4. Fasten the sub-PCB with the rest of a bolt.
Fig. 7-2: Installation of Optional sub-PCB on Main PCBs
JP1 jumper must be removed, when HART option included sub-PCB is being mounted.
5. After PTM sub-PCB is installed newly, values of TR_ZERO and TR_END must be
calibrated for correct output signals. For the calibration of TR_ZERO and TR_END,
please refer to section 8.7.2 of this manual.
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8. Auto Calibration and PCB Operation
8.1 Warning
Following process will operate valve and actuator. Before proceeding with any Auto
Calibration, please separate valve from the entire system by using bypass valve, so
Auto Calibration will not affect entire valve process.
8.2 Button Description
Positioner has 4 buttons, and they enable to perform various functions.
Fig. 8-1: Buttons
<UP> & <DOWN >: Move to next menu, and adjust.
<ESC>: Return to previous menu
<ENTER>: Enter to main and sub menus, and save
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8.3 Run Mode (RUN)
After power connection to the positioner, Run Mode will be
appeared on positioner’s LCD screen in about 4 seconds.
“RUN” indicates that the positioner adjusts the valve stroke
according to the receiving signal. There are six types of display message in “RUN” Mode.
1. Run PV (%): Process Value - valve stroke %
2. Run SV (%): Set Value – input signal 0~100%
3. Run SV (mA): Set Value – input signal 4~20mA
4. Run MV: Manipulate Valve – Motor Manipulate Value (Digit)
5. Run VEL: Velocity – Current valve stem’s velocity (Digit)
6. Run ERR: Error – Difference between SV and PV (%)
To change display, Press and hold <ESC>, press <DOWN> several times until a desired
display appears. The display will change in the order indicated above. If <ESC> + <UP>
pushed, the order will be appeared in opposite order. By pressing <ESC>, the display will
return to “RUN PV” mode.
※ Please note that the screen will return to “RUN PV” mode if 100 seconds elapse from the last
button pressed.
※ By pressing <ESC> button several times from any MODES, it will return to “RUN PV”
mode. Therefore, if the users have entered into wrong modes by mistake or do not wish to
proceed with their current work, they could return to “RUN PV” mode.
8.4 Auto Calibration mode (AUTO CAL)
Auto Calibration mode (AUTO CAL) automatically calibrates the positioner. “AUTO CAL”
process takes about 2~3 minutes, and the duration of the process varies upon the size of the
actuator. There are 3 types of AUTO CAL.
Zero Point End Point Dead Zone,
P, D RA / DA
AUTO 1 O O X X
AUTO 2 O O O O
AUTO 3 X X O O
It is recommend to perform AUTO2 calibration for initial positioner setting.
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8.4.1 AUTO1 Calibration (AUTO1)
AUTO1 changes only zero and end points; however other parameters(P, D etc.) will not be
adjusted. It is recommended to perform AUTO1 when the positioner has been set by the
valve manufacturer already, and the field user wants to re-calibrate the positioner.
<ENTER>
3 seconds
<ENTER>
<ENTER>
Press <UP> or
<DOWN> button
if the above is not
displayed.
Press <UP> or
<DOWN> button
if the above is not
displayed.
A few
seconds
later
8.4.2 AUTO2 Calibration (AUTO2)
AUTO2 changes all of the parameters. It is recommended to perform AUTO2 when the
positioner has been installed on the valve for the first time or the positioner has been
reinstalled after dissemble from an actuator.
<ENTER>
<ENTER>
A few
seconds
later
Press <UP> or
<DOWN> button
if the above is not
displayed.
8.4.3 AUTO3 Calibration (AUTO3)
AUTO3 changes other parameters except zero and end points.
<ENTER>
<ENTER>
A few
seconds
later
Press <UP> or
<DOWN> button
if the above is not
displayed.
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8.5 Manual Mode (MANUAL)
Manual mode is used to maneuver valve stem manually. In Manual mode, the positioner
does not control the valve by the signal received from outside, but it could be controlled to
move up and down by pressing <UP> and <DOWN> button.
<ENTER>
3 seconds
<ENTER>
<UP>/<DOWN>
Press <UP> or
<DOWN> button
if the above is not
displayed.
<ESC>
<ESC>
8.6 Parameter Mode (PARAM)
AUTO CAL optimizes most of the valve actuator control values. However, in some
instances, hunting or oscillation may occur when the valve actuator control values are not
optimized. Hunting or oscillation can be prevented by adjusting parameter values.
Once parameter values have been changed, the changed values are being affected as
soon as you save the value. To save the changes, please ensure to press “ENTER”
button. There is no need to go back to “RUN” mode after changes are being made to
observe the changes.
Below are the list of features which could be set from Parameter mode.
1) Dead-Zone (dEAdZONE)
2) P1 Value (KP1)
3) D1 Value (Kd1)
4) P2 (KP2) and D2 (Kd2) values
5) P_ (KP_) and D_ (Kd_) Values
6) PT1 (PT1) and PT2 (PT2) Values
7) Period T (PERIOd T)
8) Auto DZ (AUTO dZ)
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8.6.1 Dead-Zone (dEAdZONE, %)
Dead-Zone indicates the percentage of error allowance. When AUTO 2 or AUTO 3
calibration are done, this value would be set automatically and moderately. But if hunting still
occur after AUTO 2 or AUTO 3 calibration for the reason such as high level of packing friction,
increasing the value of Dead-Zone can stable the valve operation.
<ENTER>
3 seconds
<ENTER>
<ENTER>
Press <UP> or
<DOWN> button
if the above is not
displayed.
Press <UP> or
<DOWN> button
if the above is not
displayed.
<UP>/<DOWN>
<ENTER>
<ESC>
3 times
8.6.2 P1 Value (KP1)
P value indicates the ratio of the compensation signal based on the percentage of error allowance. As the value increase, the positioner finds the target point quickly, but it is more likely to have hunting. As the value decrease, the stability of the positioner is higher, but it
finds the target point slowly. But these values are applicable for only when input signal is
increasing.
<ENTER>
<ENTER>
<UP>/<DOWN>
<ENTER>
Press <UP> or
<DOWN> button
if the above is not
displayed.
<ESC>
3 times
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8.6.3 D1 Value (Kd1)
D value indicates the derivative value of the compensation signal based on the percentage of error allowance. As the value increase, it is more likely to have hunting. As the value
decreases, it can have poor linearity or dynamic characteristic. but these values are
applicable for only when input signal is increasing.
<ENTER>
<ENTER>
<UP>/<DOWN>
<ENTER>
Press <UP> or
<DOWN> button
if the above is not
displayed.
<ESC>
3 times
8.6.4 P2 (KP2) and D2 (Kd2) values
P2 and D2 values’ principles are same as P1 and D1, but these values are applicable for
only when input signal is decreasing.
8.6.5 P_ (KP_) and D_ (Kd_) Values
P_ and D_ values’ principles are same as P and D values, but these values will be activated
when the error percentage of the actual stroke per input signal reaches within 1%.
8.6.6 PT1 (PT1) and PT2 (PT2) Values
PT value indicates the minimum time duration(unit: 0.1mSec) of internal signal controlling
pilot valve. PT1 is for increased input signal, and PT2 is for decreased input signal’s PT
values.
<ENTER>
<ENTER>
<UP>/<DOWN>
<ENTER>
Press <UP> or
<DOWN> button
if the above is not
displayed.
68 means 6.8mSec
<ESC>
3 times
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8.6.7 Period T (PERIOd T)
Period T indicates the positioner’s internal control time interval. As default, positioner will
check current position respective to current input signal in every 100 msec.
8.6.8 Auto DZ (AUTO dZ)
After the auto calibration, the positioner will create deadzone automatically. However,
depending on the valve’s period of use, hunting or oscillation may occur due to packing
friction or other reasons and this function stabilizes the valve by detecting them automatically
and increasing the deadzone at the time of its occurrence. This will stabilize the valve but
deadzone is increased.
<ENTER>
<ENTER>
<UP>/<DOWN>
<ENTER>
Press <UP> or
<DOWN> button
if the above is not
displayed.
<ESC>
3 times
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8.7 Hand Calibration Mode (HAND CAL)
Manual Calibration mode is used when zero-point and end-point require re-adjustment to use
partial range of total strokes after Auto Calibration has been performed.
Below are the list of features which could be set from Hand CAL mode.
1) Zero-Point (PV_ZERO) and End-Point (PV_END) for Valves
2) Zero-Point (TR_ZERO) and End-Point (TR_END) for Transmitter
3) Normal / Reverse Feedback Signal (TR NORM / REVS)
4) Normal / Reverse HART Signal (HT NORM / REVS)
8.7.1 Zero-Point (PV_ZERO) and End-Point (PV_END) for Valves
PZ_ZERO adjusts the zero point of the valve, and PV_END adjusts the end point of the
valve.
<ENTER>
3 seconds
<ENTER>
<ENTER>
Press <UP> or
<DOWN> button
if the above is not
displayed.
Zero Adjustment
<UP>/<DOWN>
<ENTER>
<ESC>
<DOWN>
<ENTER>
<UP>/<DOWN>
<ENTER>
<ESC>
End Adjustment
<ESC>
2 times
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8.7.2 Zero-Point (TR_ZERO) and End-Point (TR_END) for Transmitter
TR_ZERO adjusts the zero point of the transmitter (4mA feedback), and TR_END adjusts the
end point of the transmitter (20mA feedback). This is used when output signal becomes
unstable and requires re-adjustment or when feedback output signal and actual stroke need
to be used differently.
Fig. 8-3: Setting transmitter
<ENTER>
<ENTER>
<UP>/<DOWN>
<ENTER>
Zero Adjustment.
Press <UP> or
<DOWN> button
if the above is not
displayed.
Match feedback
signal with 4mA
<ESC>
<DOWN>
<ENTER>
End Adjustment
<UP>/<DOWN>
<ENTER>
<ESC>
Match feedback
signal with 20mA
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8.7.3 Normal / Reverse Feedback Signal (TR NORM / REVS)
The feedback signal from the positioner can be changed to normal or reverse.
<ENTER>
<ENTER>
<DOWN>
Press <UP> or
<DOWN> button
if the above is not
displayed.
<ENTER>
<ESC>
3 times
8.7.4 Normal / Reverse HART Signal (HT NORM / REVS)
Feedback signal of HART communication from the positioner can be changed to normal or
reverse.
<ENTER>
<ENTER>
<DOWN>
Press <UP> or
<DOWN> button
if the above is not
displayed.
<ENTER>
<ESC>
3 times
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8.8 Valve Mode (VALVE)
Valve mode offers useful and various function settings for operating the control valve.
Below are the list of functions which could be set from Valve mode.
1) Acting Adjustment (ACT RA / dA)
2) Characteristic Adjustment (CHAR)
3) User Characteristics (USER SET)
4) Tight Shut Open (TSHUT OP)
5) Tight Shut Close (TSHUT CL)
6) Split Range Mode (SPLIT)
8.8.1 Acting Adjustment (ACT RA / dA)
RA & DA are automatically set by performing “AUTO 2” from Auto Calibration. However, this
function is used when the user wants to change RA & DA.
The positioner can be set as Direct Action (DA) or Reverse Action (RA).
<ENTER>
3 seconds
<ENTER>
<ENTER>
Press <UP> or
<DOWN> button
if the above is not
displayed.
Press <UP> or
<DOWN> button
if the above is not
displayed.
<UP>/<DOWN>
<ENTER>
<ESC>
3 times
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8.8.2 Valve flow Characteristic Adjustment (CHAR)
The valve flow characteristic can be set on the field’s
requirement. There are 4 types of characteristics –
linear (LIN), user setting (USR), quick open (QO), and
equal percentage (EQ).
<ENTER>
<ENTER>
<UP>/<DOWN>
<ENTER>
Press <UP> or
<DOWN> button
if the above is not
displayed.
<ESC>
3 times
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8.8.3 User defining flow Characteristics (USER SET)
User can make its own flow characteristic curve with this mode. USER SET can be set in
two ways, 5 points and 18 points. User can choose whichever is more suitable for their
application.
1) 5 points setting can be set with 4mA intervals. The initial positions are P0(4mA=0%),
P1(8mA=25%), P2(12mA=50%), P3(16mA=75%) and P4(20mA=100%) but user can
change the % values to different values. User can change all 5 points or only change
partially and exit the menu by pressing <ESC> button.
<ENTER>
<ENTER>
<ENTER>
Press <UP> or
<DOWN> button if the above is not
displayed.
Press <UP> or
<DOWN> button if the above is not
displayed.
<UP>/<DOWN>
<ENTER>
or <ENTER>
<UP>/<DOWN>
<ENTER>
or <ENTER>
<UP>/<DOWN>
<ENTER>
or <ENTER>
<UP>/<DOWN>
<ENTER>
or <ENTER>
<UP>/<DOWN>
<ENTER>
or <ENTER>
<ESC>
2 times
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2) 18 points setting can be set with 1mA intervals. The initial positions are P0(4mA=0%),
P1(5mA=6.25%), P2(6mA=12.5%), … P16(20mA=100%) and P17(21mA=106.25%) but
user can change the % values to different values. User can change all 18 points or
only change partially and exit the menu by pressing <ESC> button.
<ENTER>
<ENTER>
<ENTER>
Press <UP> or
<DOWN> button if the above is not
displayed.
Press <UP> or
<DOWN> button if the above is not
displayed.
<UP>/<DOWN>
<ENTER>
or <ENTER>
<UP>/<DOWN>
<ENTER>
or <ENTER>
Repeat step
if necessary
<UP>/<DOWN>
<ENTER>
or <ENTER>
<UP>/<DOWN>
<ENTER>
or <ENTER>
<ESC>
2 times
This function can be activated by selecting “CHAR USR” mode of above 8.8.2 Valve flow
Characteristic Adjustment (CHAR).
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8.8.4 Tight Shut Open (TSHUT OP)
Tight shut open shows the current value in percentage (%). Input current of 4mA is 0%,
20mA is 100%. If temporary Tight shut open value (≤100%) is set and input current value is
above the set % value, the valve’s position is immediately moved to 100%. For example, if
linear actuator is used and the valve’s closing direction is 100% and input value of the
current is above Tight shut open set value, the set pressure from the regulator will be
transferred to the actuator which will enhance the power to close the valve and keep it from
any leakage.
<ENTER>
<ENTER>
<UP>/<DOWN>
<ENTER>
Press <UP> or
<DOWN> button
if the above is not
displayed.
<ESC>
3 times
8.8.5 Tight Shut Close (TSHUT CL)
Tight shut close shows the current value in percentage (%). Input current of 4mA is 0%,
20mA is 100%. If temporary Tight shut close value (≤100%) is set and input current value is
below the set % value, the valve’s position is immediately moved to 0%. For example, if
rotary actuator is used and the valve’s closing direction is 0% and input value of the current
is above Tight shut open set value, it will release all the remaining pressure from Out1 of the
actuator which will have the return spring power of the actuator or Out2 pressure to close the
valve and keep it from any leakage.
<ENTER>
<ENTER>
<UP>/<DOWN>
<ENTER>
Press <UP> or
<DOWN> button
if the above is not
displayed.
<ESC>
3 times
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8.8.6 Split Range Mode (SPLIT)
The valve can be operated in full stroke by split range control of input signal as 4~12mA or
12~20mA.
<ENTER>
<ENTER>
<UP>/<DOWN>
<ENTER>
Press <UP> or
<DOWN> button
if the above is not
displayed.
4~20mA Control
<ESC>
3 times
4~12mA Control
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8.9 View Mode (VIEW)
Displays various information of the positioner.
<ENTER>
3 seconds
<ENTER>
<DOWN>
Press <UP> or
<DOWN> button
if the above is not
displayed.
<DOWN>
<DOWN>
<DOWN>
<DOWN>
<DOWN>
<DOWN>
<DOWN>
<DOWN>
<ESC>
3 times
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ITEM Description
FF / FS
YT-2700L
1’st row→FF: Fail Freeze / FS: Fail Safe.
2’nd row→Positioner model.
1.6.03
VERSION /
2017MR 8
1’st row→version number of firmware.
2’nd row→VERSION: Main software version / 2016MR 8: loading date
of software.
※ You can toggle them, pushing <ENTER>
HART REV HART protocol version
POL AddR HART protocol channel address.
※ You can change it, pushing <ENTER>
4.18
0Y 0d
Total used time duration. If a unit was used less than 1 minute, the
time will not accumulate.
1’st row→”4.18” means 4hours and 18minutes.
2’nd row→0Y: years, 0d: days
3.12
FULL OP
Time required (seconds) to fully open the current valve from the
closed state.
Saved after AUTO 2 or AUTO 3 Calibration.
2.97
FULL CL
Time required (seconds) to fully close the current valve from the
opened state.
Saved after AUTO 2 or AUTO 3 Calibration.
VM NOR /
VM dIZ /
VM REV
Display types of valve stroke on LCD.
VM NOR : View Mode Normal. 4mA 0%, 20mA 100% display.
VM dIZ : Raw data
VM REV : View Mode Reverse. 4mA 100%, 20mA 0% display.
※ You can change it, pushing <ENTER>
Erro Error code(C, D) or warning code(B, F, G, H).
Refer to 9.1 or 9.2 sections
ABS Absolute resistance value.
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9. Error and Warning Code
Below error and warning codes can be checked from “View” mode if there are any problems
while using the product.
9.1 Error code
Error codes are indicated if the positioner cannot be controlled, malfunctions or becomes
imprecise.
Error Code Code Description and Cause Action
MT ERR L
Indicates that due to wrong
positioning and installation of the
positioner, there is a chance that
the feedback lever and the
positioner’s stopper could collide
when the lever is at 0% during
auto calibration.
when this error is detected, auto
calibration is aborted and this
message is indicated
immediately on LCD display.
Set the feedback lever
horizontally when at 50%.
Re-adjust the position of the
positioner by referring to the
following effective range of the
feedback lever’s angle
(Linear : 30 deg., Rotary : 90
deg.)
MT ERR H
Indicates that due to wrong
positioning and installation of the
positioner, there is a chance that
the feedback lever and the
positioner’s stopper could collide
when the lever is at 100% during
auto calibration.
when this error is detected, auto
calibration is aborted and this
message is indicated
immediately on LCD display.
CHK AIR
Indicated when the valve is not
moving despite the positioner
has given “Full Open” signal
during auto calibration.
when this error is detected, auto
calibration is aborted and this
message is indicated
immediately on LCD display..
Check if pressure is being
supplied normally to the
positioner.
RNG ERR
Indicated when the feedback
lever’s angle used is excessively
small during auto calibration.
when this error is detected, auto
calibration is aborted and this
message is indicated
immediately on LCD display.
Re-install the positioner by
moving it towards the actuator
stem so that the angle use of
the feedback lever becomes
larger.
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C
Indicated if the deviation between
SV and PV is above 10% and is
continued for over one minute.
Indicated when the valve does not
operate, friction is extremely high or
when the air regulator’s set pressure
is too low.
Can be checked from “Error”
category in View mode. (Refer to
section 8.10)
Re-perform auto-calibration.
Check air regulator’s set pressure
and re-adjust to appropriate
pressure.
D
Accumulated I value is I max or
min’s limit.
Degree of precision is low.
Indicated if valve’s friction is
extremely high or set pressure of air
regulator has been changed.
Can be checked from “Error”
category in View mode. (Refer to
section 8.10)
Re-perform auto-calibration
Check air regulator’s set pressure
and re-adjust to appropriate
pressure.
9.2 Warning code
Below codes are indicated when the positioner can be controlled, but there is a possibility of
malfunctioning or degree of precision has dropped.
Warning Code Code Description and Cause Action
B
PV Span – PV Zero range is below
500.
Feedback lever’s angle use is too
low.
Can be checked from “Error”
category in View mode. (Refer to
section 8.10)
Re-position the positioner so that
the angle use of the feedback
lever is larger than current angle.
Then, perform AUTO1 calibration.
F
Full open & Full close time is less
than 1 second.
Size of the actuator is too small.
Can be checked from “Error”
category in View mode. (Refer to
section 8.10)
Use orifice and lower the flow
rate.
Or replace the actuator with
bigger size.
G
PV is set below 100.
Feedback lever’s angle use is set
too high.
Can be checked from “Error”
category in View mode. (Refer to
section 8.10)
Re-position the positioner so that
the angle use of the feedback
lever is smaller than current
angle. Then, perform AUTO1
calibration. H
PV is set above 4000.
Feedback lever’s angle use is set
too high.
Can be checked from “Error”
category in View mode. (Refer to
section 8.10)
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Manufacturer:
Young Tech Co., Ltd
81, Hwanggeum-ro, 89 Beon-gil, Yangchon-eup
Gimpo-si, Gyeonggi-do, South Korea 10048
Tel: +82-31-986-8545
Fax: +82-70-4170-4927
Email: ytc.sales@rotork.com
Homepage : http://www.ytc.co.kr
Issued : 2018-02-02
Copyright © Young Tech Co., Ltd. All Rights Reserved.