smart factories

are you ready?

Ryan Orbell

National Segment Manager – Hygienic Processing

Food, Beverage, Pharmaceutical

Asia Pacific Applications Manager – Hygienic Processing

ryan.orbell@burkert.com

0407 724 238

Background

QLD State Sales Manager at Bürkert

Pharmout – NVF, July 2017 Page 2

introduction

agenda

▪ Who is bürkert?

▪ innovation drivers

▪ iot, iiot, industry4.0 – please explain…

▪ industry example & innovation driver

▪ our world & today’s technologies

▪ how does bürkert answer these challenges?

▪ automation examples 1 & 2 for a WFI plant

70+ years

Fluid control products, systems & solutions

European manufacturing

Present in 40+ countries

Highly skilled work force

Innovation is our core focus

Headquarters in Ingelfingen, Germany

about us

Pharmout – NVF, July 2017 Page 5

Applications

Clean Utilities, distribution & storage loops (WFI / PW)

Clean in Place (CIP)

Sterilise in Place (SIP)

Burkert

Who are we?

Who drives innovation?

Customer Expectations

internet of things

Things on the Internet

Cloud

Device

Device DeviceDevice

Device

Internet of Things

Device

Device

Device

Device

Device

industrial internet of things

IIoTInternet

of

Things Industrie 4.0

industry 4.0

differences

our industry is now ‘OT’

Operational Technology Information Technology

i4.0 hypeexample

CIP/SIP set manufacturer

Cloud

Device

Device DeviceDevice

Device

Back to our world

Back to our world…

PCS Level

Field Level

Hardwired Solution

Device Level

PCS Level

Field Level

Networked Solution

Device Level

virtual factory

@ Bürkert

New Device Platform

▪ flexibility & interoperability

▪ modularity of design

▪ decentralization

▪ life cycle management

▪ service orientation

device platform concept

Efficent Device Integration Platform

The platform that includes Communication, HMIs, Electronics, Software, Hardware, Digital Communication,

intelligent concepts for individual solutions

interoperability

Fieldbus interfaces

Analogue Inputs and Outputs

Binary Inputs and Outputs

VNC connection

USB port

SD memory card

UMTS and WLAN-Module

Data Logging

Controller capability

modularity

flexibility

virtual factory

Water Room

WFI Production

Clean Suite

Production

Example 1de-centralised automation

WFI control and analysis

Control Heads with

Ethernet Network

▪ Unique solution

▪ Reliable & clear process monitoring

▪ Hygienic design for optimal

cleanability

▪ Simple installation

▪ Reduced energy costs

▪ Fast start-up with easy maintenance

Pharmout – NVF July 2017

Example 1 de-centralised automation

The control tops house the pilot valves

& integrated feedbacks, as well as a

linear position sensor.

There is also diagnostic data collected

in the control head

Travel accumulator, Totaliser valve

cycles, open/close cycle time.

Diagnostic error counts and service

alarms

Unique bright coloured status display

de-central automation

individually wired

how might it look

virtual factory

Water Room

WFI Production

Clean Suite

Production

Example 2distributed automation

WFI control and analysis

▪ Lowest total cost

▪ One integrated system with

diagnostics

▪ One interface for PLC control

▪ Compatible with all common

communication protocols

▪ Robust & easy to clean

▪ Reduced engineering costs

how might it lookdistributed automation

LCD with device status

Pilot valve + Process valve status

Integrated check valves prevent switching

Wire breakage

Short circuit

Pressure sensors built in

Machinery Directives - Safety shut-down

pilot valves

MRP – Media redundancy protocols

Remote IO System

with advanced diagnostics

Mount in a control cabinet or in the field

LCD with device status

Pilot valve + Process valve status

Display switching cycles

Integrated check valves prevent switching

Wire breakage

Short circuit

Pressure sensors built in

Safety shut-down pilot valves

MRP & DLR – redundancy protocols in event of

client failures

Future proof communication options

Remote System

with advanced diagnostics

distributed automation

how might it look

predictive

utilities automation

how many cycles?

how far has my valve travelled?

did it reach its target in time?

error by Namur LED codes

electric or pneumatics – no problems

set alarm points and achieve up-time

any fieldbus communication types

we are innovation

review

▪ iOT, iIOT & Industry 4.0…..

▪ Industry example & how they differentiated their product

▪ Todays technology

▪ Technology for the factory of the future

▪ How bürkert answers you to implement the first steps for data analysis & relevant diagnostics

▪ automation examples 1 & 2 for a WFI plant

▪ Please join me at our table top to discuss this & other technology further……

Thank youRyan Orbell

April 2017