Selma Precision Technologies, NC 27576,...

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Transcript of Selma Precision Technologies, NC 27576,...

Selma Precision Technologies,

NC 27576, LLC1

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• Introduction & Vision

•Technical Capabilities of Net Formed Gears at SPT

• Plan for Revival of SPT, NC, Selma Plant

• Investment Plan

• Staffing Plan & ISO Certification

•Capacity Enhancement Plan : 2017, 2018 & 2019.

•Warm Forging Capabilities (India)

Agenda

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• Vision : “Evolve Globally As The Most Preferred Supplier

of Forged Precision Components for All Customers.”

• Over 20 years experience in forging & precision

machining technologies for critical components.

• North America Market foot-print established in 2017 vide

acquired facility of high precision net shaped bevel gears

in Selma, North Carolina ( erstwhile Thyssen Krupp &

SONA BLW)

• Leveraging Technical capabilities of USA & INDIA to

deliver QCD :(Quality, Cost & Delivery) to CUSTOMERS.

Warm Group & SPT: Company Information

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1. SPT is willing to allocate 100% of Selma U.S. plant

capacity as a long term “vendor partner”.

2. SPT is willing to supply fully / semi-finished machined

components with competitive QCD options.

3. SPT is willing to look at contract manufacturing options

as tier-2 / tier-3 supplier i.e. just for Forgings, Heat-

Treatment, CNC machining, Broaching , etc.

4. All options that suit Customers Long Term & Current

requirements.

Strategic Win-Win Options :FOR ALL CUSTOMERS !

Gear Tooth Flank Design

Tooth Flank Design – Gear Design Program

Master Gears

Inspection Jig

Tooth Flank Design

Master Gear & Pinion

Inspection JigsZenotech Presentation5

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Current Developments – Selma Plant

India India & Turkey

Current Stage: Die Manufacturing

Sample Submission: May.17

Current Stage: Tooth Flank Design

Sample Submission: June.17

We invite all CUSTOMERS to visit our facility in May

Bevel Gear – Tooth Flank Design

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Bevel Gear Dies & Machining Fixture Design

Gear Design from Flank Data

Electrode Design

Pre-form and Finish Tooth Die Design

Coining Die Design

Machining Nest Design

Inspection Negative

Stan Perritte

Design Software

• Auto CAD

• Solid Edge

• NX Simulation

• DeForm

Eric Siegert

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Tooling Manufacturing

Electrode Manufacturing

Preform and Finish Tooth Die

Coining Die

Machining Nest

Inspection Negative Thomas Minaty

• HyperMILL HSC CAM

• Mikron Model CNC

for Graphite

electrode

• Die Sinker EDM M/Cs

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Inspection using CMM

Electrode

Preform and Finish Tooth Die

Coining Die

Machining Nest

Inspection Negative Eric Siegert

• Zeiss CMM

• GearPro

• Calypso

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Production Capability - Manpower

Billet Cutting to Coining: Thomas

Machining: Hogan

Heat Treatment: Dinesh Sharma

Logistic and Sales Contact: Gerhard

Quality Inspection: Eric Siegert

Project Manager: Amit Mehta (w.e.f June 2017)

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Production Capability - Equipment

Hot / Warm Forging

Forging Press Lines

1. 1,300 Ton Press

2. 2,500 Ton Press

3. 2,500 Ton Press

4. 2,000 Ton– Automated

5. 1,200 Ton Press

6. 1,000 Ton – Automated

Blasting and Coining Press

• Roesler, Hunziker, Tunnel

• 300 Ton – Automated Press

• 400 Ton Press

• 400 Ton Press

• 630 Ton Press

Machining

Soft & Hard Machining

• Mazak

• Mori Seiki

• Weisser

• Kitako

Broaching

• 3 Station internal

• 2 Station internal

• 2 Station internal

Heat Treatment

Heat Treatment

• SQF – 4 Furnace• Tempering – 6 Furnaces

• Washing – 2 Machines

• Endo-generator – 2 Nos

• N2 Generator – 1 No

Metallurgical Lab

• Microscope

• Micro-hardness Tester

• Surface Hardness Tester

• Specimen preparation

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Warm Group (India)

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Business Profile Precision Hot Forged, Cold Forged

& Machined Automotive Parts

Company Name Warm Forgings Pvt. Ltd.

Customers All Major OEMs/Tier 1 in India

Quality Certification TS 16949 Certified

Annual Sales Approx. $30 Million

Volumes 1.25 Million parts per month

Manufacturing Locations Two

Bhiwadi, Rajasthan (North India)

Bangalore, Karnataka (South India)

Number of Employees 1100

Warm Forging (India) Profile

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India Locations

Bengaluru

Forging &

Machining

8,000 Sq. Feet

Bhiwadi (Rajasthan)

Forging & Machining

100,000 Sq. Meter

Indore proposed

Design Software:

1. Solid Edge

2. NX, Unigraphics

3. Delcam,

Tool Room Machines:

1. High Speed Machining Centre – 3Axis (Korean)

2. CNC Turning Centre

3. Precision Turning Lathes

4. M1TR

5. EDM ZNC (Taiwan)

6. Milling Machines

100% In house Manufacturing Facilities of Forging Dies and Tooling

Design & Development Capabilities

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Portable Spectrometer

Raw Material Verification

Metallurgical Lab

Inspection & Testing Facilities

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Inspection & Testing Facilities

Contour Tracer

CMM - MitutoyoContour Tracer

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Bevel Gear Testing

Angular Gear Roll Tester Gleason-6A

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Forging Capabilities

Forging Capacity: 2000

Ton/Month (about 1.25 million

parts per month)20

Machining Capabilities

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Heat Treatment Capabilities

• Hardening

• Tempering

• Normalising

• Iso Thermal Annealing

• Spheroids Annealing

• Through Hardening

Equipment Type Process Capacity Qty.

Pit Type Furnace Through Hardening, Normalizing 600 Kgs 2

Continuous

FurnaceNormalizing 9 Ton 1

Continuous

Furnace

Hardening, Tempering, Isothermal

Annealing18 Ton 1

Pit Type Furnace Spheroids Annealing 2 Ton 1

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Customers

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Share of Business

3.2, 36%

2.9, 33%

1.9, 21%

0.6, 7% 0.3, 3%

Revenue in USD (Millions)

Mitsuba

Volvo Commercial

Musashi

India Yamaha

India Nippon

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Product Range (Precision Forged & Machined)

220.0

MM

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Product Range (Precision Forged & Machined)

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Product Range (Precision Forged & Machined)

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Product Range (Rotavators)

Diameter: Up to 250 mm

Module: Up to 6 28

Product Range (Flanges)

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Product Range (Linamar Italy)

Diameter: Up to 250 mm

Weight: Up to 8.0 Kg 30

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Thank You for Your time and Patience!

We will highly appreciate an appointment to meet

and explain our plans for a

“WIN-WIN” Business Relationship with

ALL OUR VALUABLE CUSTOMERS.

THANK YOU !

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Contact Details

Name Email ID Phone Number

Amit Rajput arajput@sptechnc.com

md@warmforging.com

(919)758-3686

Vinay Upadhyay vupadhyay@sptechnc.co

m

vinay301059@gmail.com

(919)325-6604

Thomas Minaty tminaty@sptechnc.com (919)795-7665

Amit Mehta amehta@sptechnc.com (919)348-8448

Dinesh Sharma dsharma@sptechnc.com (919)455-3653

Stan Perritte sperritte@sptechnc.com (919)208-8307

Eric Siegert esiegert69@sptechnc.co

m

(919)351-4144

Gerhard

Schicktanz

gschicktanz@sptechnc.c

om

(919)412-2200