Selma Precision Technologies, NC 27576,...
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Selma Precision Technologies, NC 27576, LLC 1
Transcript of Selma Precision Technologies, NC 27576,...
Selma Precision Technologies,
NC 27576, LLC1
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• Introduction & Vision
•Technical Capabilities of Net Formed Gears at SPT
• Plan for Revival of SPT, NC, Selma Plant
• Investment Plan
• Staffing Plan & ISO Certification
•Capacity Enhancement Plan : 2017, 2018 & 2019.
•Warm Forging Capabilities (India)
Agenda
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• Vision : “Evolve Globally As The Most Preferred Supplier
of Forged Precision Components for All Customers.”
• Over 20 years experience in forging & precision
machining technologies for critical components.
• North America Market foot-print established in 2017 vide
acquired facility of high precision net shaped bevel gears
in Selma, North Carolina ( erstwhile Thyssen Krupp &
SONA BLW)
• Leveraging Technical capabilities of USA & INDIA to
deliver QCD :(Quality, Cost & Delivery) to CUSTOMERS.
Warm Group & SPT: Company Information
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1. SPT is willing to allocate 100% of Selma U.S. plant
capacity as a long term “vendor partner”.
2. SPT is willing to supply fully / semi-finished machined
components with competitive QCD options.
3. SPT is willing to look at contract manufacturing options
as tier-2 / tier-3 supplier i.e. just for Forgings, Heat-
Treatment, CNC machining, Broaching , etc.
4. All options that suit Customers Long Term & Current
requirements.
Strategic Win-Win Options :FOR ALL CUSTOMERS !
Gear Tooth Flank Design
Tooth Flank Design – Gear Design Program
Master Gears
Inspection Jig
Tooth Flank Design
Master Gear & Pinion
Inspection JigsZenotech Presentation5
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Current Developments – Selma Plant
India India & Turkey
Current Stage: Die Manufacturing
Sample Submission: May.17
Current Stage: Tooth Flank Design
Sample Submission: June.17
We invite all CUSTOMERS to visit our facility in May
Bevel Gear – Tooth Flank Design
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Bevel Gear Dies & Machining Fixture Design
Gear Design from Flank Data
Electrode Design
Pre-form and Finish Tooth Die Design
Coining Die Design
Machining Nest Design
Inspection Negative
Stan Perritte
Design Software
• Auto CAD
• Solid Edge
• NX Simulation
• DeForm
Eric Siegert
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Tooling Manufacturing
Electrode Manufacturing
Preform and Finish Tooth Die
Coining Die
Machining Nest
Inspection Negative Thomas Minaty
• HyperMILL HSC CAM
• Mikron Model CNC
for Graphite
electrode
• Die Sinker EDM M/Cs
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Inspection using CMM
Electrode
Preform and Finish Tooth Die
Coining Die
Machining Nest
Inspection Negative Eric Siegert
• Zeiss CMM
• GearPro
• Calypso
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Production Capability - Manpower
Billet Cutting to Coining: Thomas
Machining: Hogan
Heat Treatment: Dinesh Sharma
Logistic and Sales Contact: Gerhard
Quality Inspection: Eric Siegert
Project Manager: Amit Mehta (w.e.f June 2017)
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Production Capability - Equipment
Hot / Warm Forging
Forging Press Lines
1. 1,300 Ton Press
2. 2,500 Ton Press
3. 2,500 Ton Press
4. 2,000 Ton– Automated
5. 1,200 Ton Press
6. 1,000 Ton – Automated
Blasting and Coining Press
• Roesler, Hunziker, Tunnel
• 300 Ton – Automated Press
• 400 Ton Press
• 400 Ton Press
• 630 Ton Press
Machining
Soft & Hard Machining
• Mazak
• Mori Seiki
• Weisser
• Kitako
Broaching
• 3 Station internal
• 2 Station internal
• 2 Station internal
Heat Treatment
Heat Treatment
• SQF – 4 Furnace• Tempering – 6 Furnaces
• Washing – 2 Machines
• Endo-generator – 2 Nos
• N2 Generator – 1 No
Metallurgical Lab
• Microscope
• Micro-hardness Tester
• Surface Hardness Tester
• Specimen preparation
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Warm Group (India)
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Business Profile Precision Hot Forged, Cold Forged
& Machined Automotive Parts
Company Name Warm Forgings Pvt. Ltd.
Customers All Major OEMs/Tier 1 in India
Quality Certification TS 16949 Certified
Annual Sales Approx. $30 Million
Volumes 1.25 Million parts per month
Manufacturing Locations Two
Bhiwadi, Rajasthan (North India)
Bangalore, Karnataka (South India)
Number of Employees 1100
Warm Forging (India) Profile
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India Locations
Bengaluru
Forging &
Machining
8,000 Sq. Feet
Bhiwadi (Rajasthan)
Forging & Machining
100,000 Sq. Meter
Indore proposed
Design Software:
1. Solid Edge
2. NX, Unigraphics
3. Delcam,
Tool Room Machines:
1. High Speed Machining Centre – 3Axis (Korean)
2. CNC Turning Centre
3. Precision Turning Lathes
4. M1TR
5. EDM ZNC (Taiwan)
6. Milling Machines
100% In house Manufacturing Facilities of Forging Dies and Tooling
Design & Development Capabilities
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Portable Spectrometer
Raw Material Verification
Metallurgical Lab
Inspection & Testing Facilities
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Inspection & Testing Facilities
Contour Tracer
CMM - MitutoyoContour Tracer
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Bevel Gear Testing
Angular Gear Roll Tester Gleason-6A
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Forging Capabilities
Forging Capacity: 2000
Ton/Month (about 1.25 million
parts per month)20
Machining Capabilities
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Heat Treatment Capabilities
• Hardening
• Tempering
• Normalising
• Iso Thermal Annealing
• Spheroids Annealing
• Through Hardening
Equipment Type Process Capacity Qty.
Pit Type Furnace Through Hardening, Normalizing 600 Kgs 2
Continuous
FurnaceNormalizing 9 Ton 1
Continuous
Furnace
Hardening, Tempering, Isothermal
Annealing18 Ton 1
Pit Type Furnace Spheroids Annealing 2 Ton 1
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Customers
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Share of Business
3.2, 36%
2.9, 33%
1.9, 21%
0.6, 7% 0.3, 3%
Revenue in USD (Millions)
Mitsuba
Volvo Commercial
Musashi
India Yamaha
India Nippon
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Product Range (Precision Forged & Machined)
220.0
MM
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Product Range (Precision Forged & Machined)
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Product Range (Precision Forged & Machined)
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Product Range (Rotavators)
Diameter: Up to 250 mm
Module: Up to 6 28
Product Range (Flanges)
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Product Range (Linamar Italy)
Diameter: Up to 250 mm
Weight: Up to 8.0 Kg 30
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Thank You for Your time and Patience!
We will highly appreciate an appointment to meet
and explain our plans for a
“WIN-WIN” Business Relationship with
ALL OUR VALUABLE CUSTOMERS.
THANK YOU !
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Contact Details
Name Email ID Phone Number
Amit Rajput [email protected]
(919)758-3686
Vinay Upadhyay [email protected]
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(919)325-6604
Thomas Minaty [email protected] (919)795-7665
Amit Mehta [email protected] (919)348-8448
Dinesh Sharma [email protected] (919)455-3653
Stan Perritte [email protected] (919)208-8307
Eric Siegert [email protected]
m
(919)351-4144
Gerhard
Schicktanz
om
(919)412-2200
