1

PRODUCTION GUIDE preparing panels

guidelines GB rev.0 Februari-11

SafeStep®

Pass door System for fingersafe panels

2

Kingspan/Epco R-series

Metecno Thyssen

Suited panels.

3

E (no end caps)

828 +0 -1

910 +0 -1

A

B

B

B

C

4

A

24 ±0,5

5

B

6

C

43 ±0,5

312 ±0,5

80PS

(x2)

cut length 80PS

7

8

PRODUCTION GUIDE option 1: one piece low threshold

SafeStep®

Pass door System for fingersafe panels

9

E

910+15=925 ±0,5

1041L

910+93=1003 +1

-0

MILLING

10

77 ±0,5 (This is the width of end cap so it can

vary.)

77 ±0,5(Possibility to cus-tomise this dimen-

sion to fit over-head door width

better.)

MILLING

option 1: one piece low threshold

11

PRODUCTION GUIDE option 2: three piece low threshold

SafeStep®

Pass door System for fingersafe panels

12

E-154

910+15=925 ±0,5

1041L910+93=

1003 +1-0

See Tips and Tricks.

1041LE

1041L-01

77 ±0,5 (This is the

same dimension as the width of end cap. So it

can vary.)

13

14

15

PRODUCTION GUIDE sawing Kingspan/Epco profiles

SafeStep®

Pass door System for fingersafe panels

16

ATTENTION!Left and right version. Right version drawn on drawings.

Add the HINGE HOLE to the side (left/right) where the hinges are needed.

KIT right handed door KIT left handed door

CONFIGURATION

17

A ( 1 : 1 )

A

This drawing is property of FlexiForce,and contains confidentional information.

All rights strictly reserved. Reproduction, use for production purposes,issue to third parties, in any form whatever,

is not permitted without written authority from the proprietors.

TOLERANCES UNLESS OTHERWISE STATEDAcc. TO .

Safe Step sheet bottom panels...

NAMEDATENETT WEIGHT

DESCRIPTION

ARTICLE CODE

DRAWING NO.

REVISION DATE

MATERIALTREATMENT

WEIGHTVOLUMEAREA

A2

Aluminium 6063 T6

SCALE:

1:2

JoFr

...11-11-2010

...

GENERALROUGHNESS: PROJ.:

3.2 ISO 2768-mK

UNIT:

mm

- kg/mmm³mm²

--

28-12-2010

58 148 110 FORM.:

kg

E:\V

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058-

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8 14

8 110.idw

-15-10-201058 148 0001033LSAlu for Door Casing11REMARKSREV. DATEDRAWING NO.ARTICLE CODEDESCRIPTIONQTYITEM

28-12-2010 Changed drill pattern drawing number. JoFrREVISION DATE DESCRIPTION NAME

FOR INFORMATIONONLY !

PANEL HEIGHT ART.CODE ART.CODE ART.CODE Dim.A Dim.B Dim.C Dim.D WEIGHT

TREATMENT BRUT ANODISED WHITE RAL9016STANDARD 500 ALS1-500KE00R/L ALS1-500KE01R/L ALS1-500KE02R/L 432,9 491,3 - - 0,451 kgHINGE HOLES 500 ALS1-500KE10R/L ALS1-500KE11R/L ALS1-500KE12R/L 432,9 491,3 314 - 0,417 kgLOCK HOLE 500 ALS1-500KE20R/L ALS1-500KE21R/L ALS1-500KE22R/L 432,9 491,3 - 202 0,447 kgSTANDARD 610 ALS1-610KE00R/L ALS1-610KE01R/L ALS1-610KE02R/L 542,9 601,3 - - 0,55 kgHINGE HOLES 610 ALS1-610KE10R/L ALS1-610KE11R/L ALS1-610KE12R/L 542,9 601,3 424 - 0,516 kgLOCK HOLE 610 ALS1-610KE20R/L ALS1-610KE21R/L ALS1-610KE22R/L 542,9 601,3 - 257 0,546 kg

2,3( )

30 154

,1(x4

)

23

A 0,514

B 0,5

93°

50

11

D

R4(x4)

80 C 0,5

NO

MINA

L DIME

NSION ±0.1

±0.1±0.2±0.3±0.5±0.8±1.2±2

ISO 2768m TOLERANCE

0.5-3 >3-6 >6-30 >30-120 >120-400 >400-1000 >1000-2000 >2000-4000

HINGE HOLES

LOCK HOLE

STANDARD

7688

6

33

6,5(x4)

R4(x4)

1714

Option: make holes by using drill pattern, drawing: 10 135 050.

20,5

Left and right version, right handed version drawn

Alternative for cutting holes: use profile 1033LSF, drwaing 58 148 600.

1

18

A ( 1 : 1 )

A

This drawing is property of FlexiForce,and contains confidentional information.

All rights strictly reserved. Reproduction, use for production purposes,issue to third parties, in any form whatever,

is not permitted without written authority from the proprietors.

TOLERANCES UNLESS OTHERWISE STATEDAcc. TO .

Safe Step sheet middle panels...

NAMEDATENETT WEIGHT

DESCRIPTION

ARTICLE CODE

DRAWING NO.

REVISION DATE

MATERIALTREATMENT

WEIGHTVOLUMEAREA

A2

Aluminium 6063 T6

SCALE:

1:2

JoFr

...11-11-2010

...

GENERALROUGHNESS: PROJ.:

3.2 ISO 2768-mK

UNIT:

mm

- kg/mmm³mm²

--

28-12-2010

58 148 120 FORM.:

kg

E:\V

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058-

3 Me

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en\5

8 14

8 120.idw

-15-10-201058 148 0001033LSAlu for Door Casing11REMARKSREV. DATEDRAWING NO.ARTICLE CODEDESCRIPTIONQTYITEM

28-12-2010 Changed drill pattern drawing number and tolerance. JoFrREVISION DATE DESCRIPTION NAME

FOR INFORMATIONONLY !

PANEL HEIGHT ART.CODE ART.CODE ART.CODE Dim.A Dim.B Dim.C Dim.D WEIGHT

TREATMENT BRUT ANODISED WHITE RAL9016STANDARD 500 ALS2-500KE00R/L ALS2-500KE01R/L ALS2-500KE02R/L 444,5 490,5 - - 0,448 kgHINGE HOLES 500 ALS2-500KE10R/L ALS2-500KE11R/L ALS2-500KE12R/L 444,5 490,5 314 - 0,414 kgLOCK HOLE 500 ALS2-500KE20R/L ALS2-500KE21R/L ALS2-500KE22R/L 444,5 490,5 - 202 0,445 kgSTANDARD 610 ALS2-610KE00R/L ALS2-610KE01R/L ALS2-610KE02R/L 554,5 600,5 - - 0,547 kgHINGE HOLES 610 ALS2-610KE10R/L ALS2-610KE11R/L ALS2-610KE12R/L 554,5 600,5 424 - 0,505 kgLOCK HOLE 610 ALS2-610KE20R/L ALS2-610KE21R/L ALS2-610KE22R/L 554,5 600,5 - 257 0,543 kg

6

30 154

,1(x4

)

23

A 0,514

B 0 -1

50

11

D

R4(x4)

80 C 0,5

NO

MINA

L DIME

NSION ±0.1

±0.1±0.2±0.3±0.5±0.8±1.2±2

ISO 2768m TOLERANCE

0.5-3 >3-6 >6-30 >30-120 >120-400 >400-1000 >1000-2000 >2000-4000

HINGE HOLES

LOCK HOLE

STANDARD

7688

6

33

6,5(x4)

R4(x4)

1714

Option: make holes by using drill pattern, drawing: 10 135 050.

20,5

Left and right version, right handed version drawn

104° 24,1

()

Alternative for cutting holes: use profile 1033LSF, drwaing 58 148 600.

1

19

A ( 1 : 1 )

A

This drawing is property of FlexiForce,and contains confidentional information.

All rights strictly reserved. Reproduction, use for production purposes,issue to third parties, in any form whatever,

is not permitted without written authority from the proprietors.

TOLERANCES UNLESS OTHERWISE STATEDAcc. TO .

Safe Step sheet top panels...

NAMEDATENETT WEIGHT

DESCRIPTION

ARTICLE CODE

DRAWING NO.

REVISION DATE

MATERIALTREATMENT

WEIGHTVOLUMEAREA

A2

Aluminium 6063 T6

SCALE:

1:2

JoFr

...11-11-2010

...

GENERALROUGHNESS: PROJ.:

3.2 ISO 2768-mK

UNIT:

mm

- kg/mmm³mm²

--

28-12-2010

58 148 130 FORM.:

kg

E:\V

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058-

3 Me

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\02-

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8 14

8 130.idw

-15-10-201058 148 0001033LSAlu for Door Casing11REMARKSREV. DATEDRAWING NO.ARTICLE CODEDESCRIPTIONQTYITEM

28-12-2010 Changed drill pattern drawing number and tolerance. JoFrREVISION DATE DESCRIPTION NAME

FOR INFORMATIONONLY !

PANEL HEIGHT ART.CODE ART.CODE ART.CODE WEIGHT

TREATMENT BRUT ANODISED WHITE RAL9016STANDARD 500/610 ALS3-300KE00R/L ALS3-300KE01R/L ALS3-300KE02R/L 0,277 kgHINGE HOLES 500/610 ALS3-300KE10R/L ALS3-300KE11R/L ALS3-300KE12R/L 0,243 kgLOCK HOLE 500/610 ALS3-300KE20R/L ALS3-300KE21R/L ALS3-300KE22R/L 0,273 kg

6

4,1(x

2)

23

286,4

355,5 - 10+

50

11

127,5( )R4(x4)

107

NO

MINA

L DIME

NSION ±0.1

±0.1±0.2±0.3±0.5±0.8±1.2±2

ISO 2768m TOLERANCE

0.5-3 >3-6 >6-30 >30-120 >120-400 >400-1000 >1000-2000 >2000-4000

HINGE HOLES

LOCK HOLE

STANDARD

7688

6

33

6,5(x4)

R4(x4)

1714

Option: make holes by using drill pattern, drawing: 10 135 060.

20,5

Left and right version, right handed version drawn

104°

10

24,1

()

45°

268,53( )

Alternative for cutting holes: use profile 1033LSF, drwaing 58 148 600.

1

91( )157,5

178

20

This drawing is property of FlexiForce,and contains confidentional information.

All rights strictly reserved. Reproduction, use for production purposes,issue to third parties, in any form whatever,

is not permitted without written authority from the proprietors.

TOLERANCES UNLESS OTHERWISE STATEDAcc. TO .

Safe Step sheet horizontal...

NAMEDATENETT WEIGHT

DESCRIPTION

ARTICLE CODE

DRAWING NO.

REVISION DATE

MATERIALTREATMENT

WEIGHTVOLUMEAREA

A2

Aluminium 6063 T6

SCALE:

1:2

JoFr

...11-11-2010

...

GENERALROUGHNESS: PROJ.:

3.2 ISO 2768-mK

UNIT:

mm

- kg/mmm³mm²

--

28-12-2010

58 148 140 FORM.:

kg

E:\V

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kspa

ce\R

&D\P

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en\A

058-

3 Me

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loop

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8 14

8 14

0.idw

-15-10-201058 148 0001033LSAlu for Door Casing11REMARKSREV. DATEDRAWING NO.ARTICLE CODEDESCRIPTIONQTYITEM

28-12-2010 Changed drill pattern drawing number. JoFrREVISION DATE DESCRIPTION NAME

FOR INFORMATIONONLY !

ART.CODE ART.CODE ART.CODE Dim.A Dim.B WEIGHT

TREATMENT BRUT ANODISED WHITE RAL9016STANDARD ALS4-1002U00 ALS4-1002U01 ALS4-1002U02 927,7 1002 0,831 kgSTANDARD ALS4-1212U00 ALS4-1212U01 ALS4-1212U02 1137,7 1212 1,005 kg

4,1(x

2)

23

A 0,5

B 0,5

NO

MINA

L DIME

NSION ±0.1

±0.1±0.2±0.3±0.5±0.8±1.2±2

ISO 2768m TOLERANCE

0.5-3 >3-6 >6-30 >30-120 >120-400 >400-1000 >1000-2000 >2000-4000

Option: make holes by using drill pattern, drawing: 10 135 060, 10 135 160 or 10 135 260.

10(x2)

45°(x

2)

(B-162)

1

21

This drawing is property of FlexiForce,and contains confidentional information.

All rights strictly reserved. Reproduction, use for production purposes,issue to third parties, in any form whatever,

is not permitted without written authority from the proprietors.

TOLERANCES UNLESS OTHERWISE STATEDAcc. TO .

Safe Step door bottompanels...

NAMEDATENETT WEIGHT

DESCRIPTION

ARTICLE CODE

DRAWING NO.

REVISION DATE

MATERIALTREATMENT

WEIGHTVOLUMEAREA

A2

Aluminium 6063 T6

SCALE:

1:2

JoFr

...11-11-2010

...

GENERALROUGHNESS: PROJ.:

3.2 ISO 2768-mK

UNIT:

mm

- kg/mmm³mm²

--

28-12-2010

58 149 110 FORM.:

kg

E:\V

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kspa

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&D\P

roject

en\A

058-

3 Me

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8 14

9 110.idw

-18-08-200958 149 0001033LDAlu for Door Panel11REMARKSREV. DATEDRAWING NO.ARTICLE CODEDESCRIPTIONQTYITEM

28-12-2010 Adjusted drawing numbers of drill patterns. JoFrREVISION DATE DESCRIPTION NAME

FOR INFORMATIONONLY !

30

4,1(x

4)

A 0,5

14

B 0,5

NO

MINA

L DIME

NSION ±0.1

±0.1±0.2±0.3±0.5±0.8±1.2±2

ISO 2768m TOLERANCE

0.5-3 >3-6 >6-30 >30-120 >120-400 >400-1000 >1000-2000 >2000-4000

HINGE HOLES

LOCK HOLE

STANDARD

Option: make 3x screw holes by using drill pattern, drawing: 10 135 050.

Left and right version, right handed version drawn

45°

(B-70)

C 0,5

20

730,2(x2)6,5(x4)

80

16,6

19

133R4(x4)

D

PANEL HEIGHT ART.CODE ART.CODE ART.CODE Dim.A Dim.B Dim.C Dim.D WEIGHT

TREATMENT BRUT ANODISED WHITE RAL9016STANDARD 500 ALD1-500KE00R/L ALD1-500KE01R/L ALD1-500KE02R/L 413,4 488,5 - - 0,307 kgHINGE HOLES 500 ALD1-500KE10R/L ALD1-500KE11R/L ALD1-500KE12R/L 413,4 488,5 314 - 0,306 kgLOCK HOLE 500 ALD1-500KE20R/L ALD1-500KE21R/L ALD1-500KE22R/L 413,4 488,5 - 160,5 0,293 kgSTANDARD 610 ALD1-610KE00R/L ALD1-610KE01R/L ALD1-610KE02R/L 523,4 598,5 - - 0,375 kgHINGE HOLES 610 ALD1-610KE10R/L ALD1-610KE11R/L ALD1-610KE12R/L 523,4 598,5 424 - 0,373 kgLOCK HOLE 610 ALD1-610KE20R/L ALD1-610KE21R/L ALD1-610KE22R/L 523,4 598,5 - 215,5 0,357 kg

15

23

10( )

Option: make holes by using drill pattern, drawing: 10 135 020.

1

22

A ( 3:7 )SIDE VIEW OF MAIN LOCK HOLE

B ( 3:7 )SIDE VIEW OF 1034CLM LOCK HOLE

This drawing is property of FlexiForce,and contains confidentional information.

All rights strictly reserved. Reproduction, use for production purposes,issue to third parties, in any form whatever,

is not permitted without written authority from the proprietors.

TOLERANCES UNLESS OTHERWISE STATEDAcc. TO .

Safe Step door middlepanels...

NAMEDATENETT WEIGHT

DESCRIPTION

ARTICLE CODE

DRAWING NO.

REVISION DATE

MATERIALTREATMENT

WEIGHTVOLUMEAREA

A2

Aluminium 6063 T6

SCALE:

1:2

JoFr

...11-11-2010

...

GENERALROUGHNESS: PROJ.:

3.2 ISO 2768-mK

UNIT:

mm

- kg/mmm³mm²

--

28-12-2010

58 149 120 FORM.:

kg

E:\V

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en\A

058-

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58 149

120

.idw

A

-18-08-200958 149 0001033LDAlu for Door Panel11REMARKSREV. DATEDRAWING NO.ARTICLE CODEDESCRIPTIONQTYITEM

B

28-12-2010 Added 1034CLM LOCK HOLE to drawing. Changed toleration. JoFr02-10-2010 Changed dimensions JoFrREVISION DATE DESCRIPTION NAME

FOR INFORMATIONONLY !

304

,1(x4

)

A 0,514

B 0 -1

NO

MINA

L DIME

NSION ±0.1

±0.1±0.2±0.3±0.5±0.8±1.2±2

ISO 2768m TOLERANCE

0.5-3 >3-6 >6-30 >30-120 >120-400 >400-1000 >1000-2000 >2000-4000

HINGE HOLES

LOCK HOLE

STANDARD

Option: make holes by using drill pattern, drawing: 10 135 050.

Left and right version, right handed version drawn

C 0,5

20

730,2(x2)6,5(x4)

80

16,6

19

133 R4(x4)

D

PANEL HEIGHT ART.CODE ART.CODE ART.CODE Dim.A Dim.B Dim.C Dim.D Dim.E Dim. F WEIGHT

TREATMENT BRUT ANODISED WHITE RAL9016STANDARD 500 ALD2-500KE00R/L ALD2-500KE01R/L ALD2-500KE02R/L 444,5 490,5 - - - - 0,324 kgHINGE HOLES 500 ALD2-500KE10R/L ALD2-500KE11R/L ALD2-500KE12R/L 444,5 490,5 314 - - - 0,323 kgLOCK HOLE 500 ALD2-500KE20R/L ALD2-500KE21R/L ALD2-500KE22R/L 444,5 490,5 - 160,5 - - 0,311 kgMAIN LOCK HOLE 500 ALD2-500KE30R/L ALD2-500KE31R/L ALD2-500KE32R/L 444,5 490,5 - - 107,4 - 0,297 kg1034CLM LOCK HOLE 500 ALD2-500KE40R/L ALD2-500KE41R/L ALD2-500KE42R/L 444,5 490,5 - - - 144,1 0,299 kgSTANDARD 610 ALD2-610KE00R/L ALD2-610KE01R/L ALD2-610KE02R/L 554,5 600,5 - - - - 0,395 kgHINGE HOLES 610 ALD2-610KE10R/L ALD2-610KE11R/L ALD2-610KE12R/L 554,5 600,5 424 - - - 0,394 kgLOCK HOLE 610 ALD2-610KE20R/L ALD2-610KE21R/L ALD2-610KE22R/L 554,5 600,5 - 215,5 - - 0,379 kgMAIN LOCK HOLE 610 ALD2-610KE30R/L ALD2-610KE31R/L ALD2-610KE32R/L 554,5 600,5 - - 162,4 - 0,362 kg1034CLM LOCK HOLE 610 ALD2-610KE40R/L ALD2-610KE41R/L ALD2-610KE42R/L 554,5 600,5 - - - 199,1 0,365 kg

15

6

104° 24,1

()

MAIN LOCK HOLE

230E

19

16,6

R4(x4)

23

92 20

381578,5(x2) 1

7

25

E+190

Option: make holes by using drill pattern, drawing: 10 135 020.

1

19

12

196

13,6

17,5

R4(x4)

1034CLM LOCK HOLE

F

12(x

4)

181,5

20

12

19

92

70,5

46

F+160,25

18

23

This drawing is property of FlexiForce,and contains confidentional information.

All rights strictly reserved. Reproduction, use for production purposes,issue to third parties, in any form whatever,

is not permitted without written authority from the proprietors.

TOLERANCES UNLESS OTHERWISE STATEDAcc. TO .

Safe Step door top panels...

NAMEDATENETT WEIGHT

DESCRIPTION

ARTICLE CODE

DRAWING NO.

REVISION DATE

MATERIALTREATMENT

WEIGHTVOLUMEAREA

A2

Aluminium 6063 T6

SCALE:

1:2

JoFr

...11-11-2010

...

GENERALROUGHNESS: PROJ.:

3.2 ISO 2768-mK

UNIT:

mm

- kg/mmm³mm²

--

28-12-2010

58 149 130 FORM.:

kg

E:\V

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&D\P

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058-

1 Sa

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02-T

eken

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ipt, ia

m en

idw\

58 149

130

.idw

-18-08-200958 149 0001033LDAlu for Door Panel11REMARKSREV. DATEDRAWING NO.ARTICLE CODEDESCRIPTIONQTYITEM

28-12-2010 Adjusted drawing numbers of drill patterns. Changed tolerance. JoFrREVISION DATE DESCRIPTION NAME

FOR INFORMATIONONLY !

4,1(x2)

192,9

286 - 10+

NO

MINA

L DIME

NSION ±0.1

±0.1±0.2±0.3±0.5±0.8±1.2±2

ISO 2768m TOLERANCE

0.5-3 >3-6 >6-30 >30-120 >120-400 >400-1000 >1000-2000 >2000-4000

HINGE HOLES

LOCK HOLE

STANDARD

Option: make holes by using drill pattern, drawing: 10 135 060.

Left and right version, right handed version drawn

107

20

73(x2)6,5(x4)

91( )

16,6

19

133

R4(x4

)

86( )

PANEL HEIGHT ART.CODE ART.CODE ART.CODE WEIGHT

TREATMENT BRUT ANODISED WHITE RAL9016STANDARD 500/610 ALD3-300KE00R/L ALD3-300KE01R/L ALD3-300KE02R/L 0,17 kgHINGE HOLES 500/610 ALD3-300KE10R/L ALD3-300KE11R/L ALD3-300KE12R/L 0,169 kgLOCK HOLE 500/610 ALD3-300KE20R/L ALD3-300KE21R/L ALD3-300KE22R/L 0,156 kg

6

104° 24,1

()

23

10

45°

210( )

1

88

67

Option: make holes by using drill pattern, drawing: 10 135 040.

24

This drawing is property of FlexiForce,and contains confidentional information.

All rights strictly reserved. Reproduction, use for production purposes,issue to third parties, in any form whatever,

is not permitted without written authority from the proprietors.

TOLERANCES UNLESS OTHERWISE STATEDAcc. TO .

Safe Step door horizontal...

NAMEDATENETT WEIGHT

DESCRIPTION

ARTICLE CODE

DRAWING NO.

REVISION DATE

MATERIALTREATMENT

WEIGHTVOLUMEAREA

A2

Aluminium 6063 T6

SCALE:

1:2

JoFr

...11-11-2010

...

GENERALROUGHNESS: PROJ.:

3.2 ISO 2768-mK

UNIT:

mm

- kg/mmm³mm²

--

28-12-2010

58 149 140 FORM.:

kg

E:\V

aultWor

kspa

ce\R

&D\P

roject

en\A

058-

3 Me

erpu

ntss

lot

loop

deur

\02-

Teke

ning

en\5

8 14

9 14

0.idw

-18-08-200958 149 0001033LDAlu for Door Panel11REMARKSREV. DATEDRAWING NO.ARTICLE CODEDESCRIPTIONQTYITEM

28-12-2010 Adjusted drawing number of drill pattern. JoFrREVISION DATE DESCRIPTION NAME

FOR INFORMATIONONLY !B 0,5

NO

MINA

L DIME

NSION ±0.1

±0.1±0.2±0.3±0.5±0.8±1.2±2

ISO 2768m TOLERANCE

0.5-3 >3-6 >6-30 >30-120 >120-400 >400-1000 >1000-2000 >2000-4000

ART.CODE ART.CODE ART.CODE Dim.A Dim.B WEIGHT

TREATMENT BRUT ANODISED WHITE RAL9016STANDARD ALD4-863U00 ALD4-863U01 ALD4-863U02 740,7 863 0,538 kgSTANDARD ALD4-1073U00 ALD4-1073U01 ALD4-1073U02 950,7 1073 0,656 kg

(B-140)

Option: make holes by using drill pattern, drawing: 10 135 060, 10 135 160 or 10 135 260.

45°(x

2)10(x2)

4,1(x2)

A 0,5

1

25

-10-09-200958 168 0001033LBLow threshold alu profile for seal11REMARKSREV. DATEDRAWING NO.ARTICLE CODEDESCRIPTIONQTYITEM

This drawing is property of FlexiForce,and contains confidentional information.

All rights strictly reserved. Reproduction, use for production purposes,issue to third parties, in any form whatever,

is not permitted without written authority from the proprietors.

TOLERANCES UNLESS OTHERWISE STATEDAcc. TO .

Low threshold profile for seal with cut...

NAMEDATENETT WEIGHT

DESCRIPTION

ARTICLE CODE

DRAWING NO.

REVISION DATE

MATERIALTREATMENT

WEIGHTVOLUMEAREA

A3

Aluminium 6063 T6

SCALE:

1:2

JoFr

...29-11-2010

GENERALROUGHNESS: PROJ.:

3.2 ISO 2768-cK

UNIT:

mm

- kg/mmm³mm²

--

29-11-2010

58 168 500 FORM.:

kg

E:\V

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58 168

500

.idw

REVISION DATE DESCRIPTION NAME

NO

MINA

L DIME

NSION ±0.2

±0.3±0.5±0.8±1.2±2±3±4

ISO 2768c TOLERANCE

0.5-3 >3-6 >6-30 >30-120 >120-400 >400-1000 >1000-2000 >2000-4000

FOR INFORMATIONONLY !

35(x2)

13(x2)

1

ART.CODE ART.CODE ART.CODE Dim.A

TREATMENT BRUT ANODISED WHITE RAL9016 ALB4-833U00 ALB4-833U01 ALB4-833U02 833 mmALB4-1043U00 ALB4-1043U01 ALB4-1043U02 1043 mm

A

26

PRODUCTION GUIDE sawing Metecno profiles

SafeStep®

Pass door System for fingersafe panels

27

ATTENTION!Left and right version. Right version drawn on drawings.

Add the HINGE HOLE to the side (left/right) where the hinges are needed.

KIT right handed door KIT left handed door

CONFIGURATION

28

A ( 1 : 1 )

A

This drawing is property of FlexiForce,and contains confidentional information.

All rights strictly reserved. Reproduction, use for production purposes,issue to third parties, in any form whatever,

is not permitted without written authority from the proprietors.

TOLERANCES UNLESS OTHERWISE STATEDAcc. TO .

Safe Step sheet bottom panels...

NAMEDATENETT WEIGHT

DESCRIPTION

ARTICLE CODE

DRAWING NO.

REVISION DATE

MATERIALTREATMENT

WEIGHTVOLUMEAREA

A2

Aluminium 6063 T6

SCALE:

1:2

JoFr

...11-11-2010

...

GENERALROUGHNESS: PROJ.:

3.2 ISO 2768-mK

UNIT:

mm

- kg/mmm³mm²

--

28-12-2010

58 148 210 FORM.:

kg

E:\V

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en\A

058-

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8 14

8 210.idw

-15-10-201058 148 0001033LSAlu for Door Casing11REMARKSREV. DATEDRAWING NO.ARTICLE CODEDESCRIPTIONQTYITEM

28-12-2010 Changed drill pattern drawing number. JoFrREVISION DATE DESCRIPTION NAME

FOR INFORMATIONONLY !

PANEL HEIGHT ART.CODE ART.CODE ART.CODE Dim.A Dim.B Dim.C Dim.D WEIGHT

TREATMENT BRUT ANODISED WHITE RAL9016STANDARD 500 ALS1-500M00R/L ALS1-500M01R/L ALS1-500M02R/L 440,4 498,8 - - 0,456 kgHINGE HOLES 500 ALS1-500M10R/L ALS1-500M11R/L ALS1-500M12R/L 440,4 498,8 314 - 0,422 kgLOCK HOLE 500 ALS1-500M20R/L ALS1-500M21R/L ALS1-500M22R/L 440,4 498,8 - 209 0,452 kgSTANDARD 610 ALS1-610M00R/L ALS1-610M01R/L ALS1-610M02R/L 550,4 608,8 - - 0,555 kgHINGE HOLES 610 ALS1-610M10R/L ALS1-610M11R/L ALS1-610M12R/L 550,4 608,8 424 - 0,521 kgLOCK HOLE 610 ALS1-610M20R/L ALS1-610M21R/L ALS1-610M22R/L 550,4 608,8 - 264 0,551 kg

2,3( )

30 154

,1(x4

)

23

A 0,514

B 0,5

93°

50

11

D

R4(x4)

80 C 0,5

NO

MINA

L DIME

NSION ±0.1

±0.1±0.2±0.3±0.5±0.8±1.2±2

ISO 2768m TOLERANCE

0.5-3 >3-6 >6-30 >30-120 >120-400 >400-1000 >1000-2000 >2000-4000

HINGE HOLES

LOCK HOLE

STANDARD

7688

6

33

6,5(x4)

R4(x4)

1714

Option: make holes by using drill pattern, drawing: 10 135 150.

20,5

Left and right version, right handed version drawn

Alternative for cutting holes: use profile 1033LSF, drwaing 58 148 600.

183°

5,4( )

29

A ( 1 : 1 )

A

This drawing is property of FlexiForce,and contains confidentional information.

All rights strictly reserved. Reproduction, use for production purposes,issue to third parties, in any form whatever,

is not permitted without written authority from the proprietors.

TOLERANCES UNLESS OTHERWISE STATEDAcc. TO .

Safe Step sheet middle panels...

NAMEDATENETT WEIGHT

DESCRIPTION

ARTICLE CODE

DRAWING NO.

REVISION DATE

MATERIALTREATMENT

WEIGHTVOLUMEAREA

A2

Aluminium 6063 T6

SCALE:

1:2

JoFr

...11-11-2010

...

GENERALROUGHNESS: PROJ.:

3.2 ISO 2768-mK

UNIT:

mm

- kg/mmm³mm²

--

28-12-2010

58 148 220 FORM.:

kg

E:\V

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058-

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8 14

8 22

0.idw

-15-10-201058 148 0001033LSAlu for Door Casing11REMARKSREV. DATEDRAWING NO.ARTICLE CODEDESCRIPTIONQTYITEM

28-12-2010 Changed drill pattern drawing number and tolerance. JoFrREVISION DATE DESCRIPTION NAME

FOR INFORMATIONONLY !

PANEL HEIGHT ART.CODE ART.CODE ART.CODE Dim.A Dim.B Dim.C Dim.D WEIGHT

TREATMENT BRUT ANODISED WHITE RAL9016STANDARD 500 ALS2-500M00R/L ALS2-500M01R/L ALS2-500M02R/L 444,5 497,5 - - 0,45 kgHINGE HOLES 500 ALS2-500M10R/L ALS2-500M11R/L ALS2-500M12R/L 444,5 497,5 314 - 0,416 kgLOCK HOLE 500 ALS2-500M20R/L ALS2-500M21R/L ALS2-500M22R/L 444,5 497,5 - 209 0,447 kgSTANDARD 610 ALS2-610M00R/L ALS2-610M01R/L ALS2-610M02R/L 554,5 607,5 - - 0,549 kgHINGE HOLES 610 ALS2-610M10R/L ALS2-610M11R/L ALS2-610M12R/L 554,5 607,5 424 - 0,507 kgLOCK HOLE 610 ALS2-610M20R/L ALS2-610M21R/L ALS2-610M22R/L 554,5 607,5 - 264 0,545 kg

11

30 154

,1(x4

)

23

A 0,514

B 0 -1

50

11

D

R4(x4)

80 C 0,5

NO

MINA

L DIME

NSION ±0.1

±0.1±0.2±0.3±0.5±0.8±1.2±2

ISO 2768m TOLERANCE

0.5-3 >3-6 >6-30 >30-120 >120-400 >400-1000 >1000-2000 >2000-4000

HINGE HOLES

LOCK HOLE

STANDARD

7688

6

33

6,5(x4)

R4(x4)

1714

Option: make holes by using drill pattern, drawing: 10 135 150.

20,5

Left and right version, right handed version drawn

31()

Alternative for cutting holes: use profile 1033LSF, drwaing 58 148 600.

1

109,5°

30

A ( 1 : 1 )

A

This drawing is property of FlexiForce,and contains confidentional information.

All rights strictly reserved. Reproduction, use for production purposes,issue to third parties, in any form whatever,

is not permitted without written authority from the proprietors.

TOLERANCES UNLESS OTHERWISE STATEDAcc. TO .

Safe Step sheet top panels...

NAMEDATENETT WEIGHT

DESCRIPTION

ARTICLE CODE

DRAWING NO.

REVISION DATE

MATERIALTREATMENT

WEIGHTVOLUMEAREA

A2

Aluminium 6063 T6

SCALE:

1:2

JoFr

...11-11-2010

...

GENERALROUGHNESS: PROJ.:

3.2 ISO 2768-mK

UNIT:

mm

- kg/mmm³mm²

--

28-12-2010

58 148 230 FORM.:

kg

E:\V

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en\A

058-

3 Me

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8 14

8 23

0.idw

-15-10-201058 148 0001033LSAlu for Door Casing11REMARKSREV. DATEDRAWING NO.ARTICLE CODEDESCRIPTIONQTYITEM

28-12-2010 Changed drill pattern drawing number and tolerance. JoFrREVISION DATE DESCRIPTION NAME

FOR INFORMATIONONLY !

PANEL HEIGHT ART.CODE ART.CODE ART.CODE WEIGHT

TREATMENT BRUT ANODISED WHITE RAL9016STANDARD 500/610 ALS3-300M00R/L ALS3-300M01R/L ALS3-300M02R/L 0,275 kgHINGE HOLES 500/610 ALS3-300M10R/L ALS3-300M11R/L ALS3-300M12R/L 0,241 kgLOCK HOLE 500/610 ALS3-300M20R/L ALS3-300M21R/L ALS3-300M22R/L 0,271 kg

11

4,1(x

2)

23

278,9

355 - 10+

50

11

126,5( )R4(x4)

107

NO

MINA

L DIME

NSION ±0.1

±0.1±0.2±0.3±0.5±0.8±1.2±2

ISO 2768m TOLERANCE

0.5-3 >3-6 >6-30 >30-120 >120-400 >400-1000 >1000-2000 >2000-4000

HINGE HOLES

LOCK HOLE

STANDARD

7688

6

33

6,5(x4)

R4(x4)

1714

Option: make holes by using drill pattern, drawing: 10 135 160.

20,5

Left and right version, right handed version drawn

10

31()

45°

263,1( )

Alternative for cutting holes: use profile 1033LSF, drwaing 58 148 600.

1

109,5°

90,5( )157,5

178,5

31

This drawing is property of FlexiForce,and contains confidentional information.

All rights strictly reserved. Reproduction, use for production purposes,issue to third parties, in any form whatever,

is not permitted without written authority from the proprietors.

TOLERANCES UNLESS OTHERWISE STATEDAcc. TO .

Safe Step sheet horizontal...

NAMEDATENETT WEIGHT

DESCRIPTION

ARTICLE CODE

DRAWING NO.

REVISION DATE

MATERIALTREATMENT

WEIGHTVOLUMEAREA

A2

Aluminium 6063 T6

SCALE:

1:2

JoFr

...11-11-2010

...

GENERALROUGHNESS: PROJ.:

3.2 ISO 2768-mK

UNIT:

mm

- kg/mmm³mm²

--

28-12-2010

58 148 140 FORM.:

kg

E:\V

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058-

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8 14

8 14

0.idw

-15-10-201058 148 0001033LSAlu for Door Casing11REMARKSREV. DATEDRAWING NO.ARTICLE CODEDESCRIPTIONQTYITEM

28-12-2010 Changed drill pattern drawing number. JoFrREVISION DATE DESCRIPTION NAME

FOR INFORMATIONONLY !

ART.CODE ART.CODE ART.CODE Dim.A Dim.B WEIGHT

TREATMENT BRUT ANODISED WHITE RAL9016STANDARD ALS4-1002U00 ALS4-1002U01 ALS4-1002U02 927,7 1002 0,831 kgSTANDARD ALS4-1212U00 ALS4-1212U01 ALS4-1212U02 1137,7 1212 1,005 kg

4,1(x

2)

23

A 0,5

B 0,5

NO

MINA

L DIME

NSION ±0.1

±0.1±0.2±0.3±0.5±0.8±1.2±2

ISO 2768m TOLERANCE

0.5-3 >3-6 >6-30 >30-120 >120-400 >400-1000 >1000-2000 >2000-4000

Option: make holes by using drill pattern, drawing: 10 135 060, 10 135 160 or 10 135 260.

10(x2)

45°(x

2)

(B-162)

1

32

This drawing is property of FlexiForce,and contains confidentional information.

All rights strictly reserved. Reproduction, use for production purposes,issue to third parties, in any form whatever,

is not permitted without written authority from the proprietors.

TOLERANCES UNLESS OTHERWISE STATEDAcc. TO .

Safe Step door bottompanels...

NAMEDATENETT WEIGHT

DESCRIPTION

ARTICLE CODE

DRAWING NO.

REVISION DATE

MATERIALTREATMENT

WEIGHTVOLUMEAREA

A2

Aluminium 6063 T6

SCALE:

1:2

JoFr

...11-11-2010

...

GENERALROUGHNESS: PROJ.:

3.2 ISO 2768-mK

UNIT:

mm

- kg/mmm³mm²

--

28-12-2010

58 149 210 FORM.:

kg

E:\V

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058-

3 Me

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8 14

9 210.idw

-18-08-200958 149 0001033LDAlu for Door Panel11REMARKSREV. DATEDRAWING NO.ARTICLE CODEDESCRIPTIONQTYITEM

28-12-2010 Adjusted drawing numbers of drill patterns. JoFrREVISION DATE DESCRIPTION NAME

FOR INFORMATIONONLY !

30

4,1(x

4)

A 0,514

B 0,5

NO

MINA

L DIME

NSION ±0.1

±0.1±0.2±0.3±0.5±0.8±1.2±2

ISO 2768m TOLERANCE

0.5-3 >3-6 >6-30 >30-120 >120-400 >400-1000 >1000-2000 >2000-4000

HINGE HOLES

LOCK HOLE

STANDARD

Option: make 3x screw holes by using drill pattern, drawing: 10 135 150.

Left and right version, right handed version drawn

45°

(B-70)

C 0,5

20

730,2(x2)6,5(x4)

80

16,6

19

133R4(x4)

D

PANEL HEIGHT ART.CODE ART.CODE ART.CODE Dim.A Dim.B Dim.C Dim.D WEIGHTSTANDARD 500 ALD1-500M00R/L ALD1-500M01R/L ALD1-500M02R/L 420,9 496 - - 0,31 kgHINGE HOLES 500 ALD1-500M10R/L ALD1-500M11R/L ALD1-500M12R/L 420,9 496 314 - 0,309 kgLOCK HOLE 500 ALD1-500M20R/L ALD1-500M21R/L ALD1-500M22R/L 420,9 496 - 167,5 0,296 kgSTANDARD 610 ALD1-610M00R/L ALD1-610M01R/L ALD1-610M02R/L 530,9 606 - - 0,378 kgHINGE HOLES 610 ALD1-610M10R/L ALD1-610M11R/L ALD1-610M12R/L 530,9 606 424 - 0,376 kgLOCK HOLE 610 ALD1-610M20R/L ALD1-610M21R/L ALD1-610M22R/L 530,9 606 - 222,5 0,36 kg

15

23

10( )

Option: make holes by using drill pattern, drawing: 10 135 120.

1

83°

5,4( )

33

A ( 3:7 )SIDE VIEW OF MAIN LOCK HOLE

B ( 3:7 )SIDE VIEW OF 1034CLM LOCK HOLE

This drawing is property of FlexiForce,and contains confidentional information.

All rights strictly reserved. Reproduction, use for production purposes,issue to third parties, in any form whatever,

is not permitted without written authority from the proprietors.

TOLERANCES UNLESS OTHERWISE STATEDAcc. TO .

Safe Step door middlepanels...

NAMEDATENETT WEIGHT

DESCRIPTION

ARTICLE CODE

DRAWING NO.

REVISION DATE

MATERIALTREATMENT

WEIGHTVOLUMEAREA

A2

Aluminium 6063 T6

SCALE:

1:2

JoFr

...11-11-2010

...

GENERALROUGHNESS: PROJ.:

3.2 ISO 2768-mK

UNIT:

mm

- kg/mmm³mm²

--

28-12-2010

58 149 220 FORM.:

kg

E:\V

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8 14

9 22

0.idw

A

-18-08-200958 149 0001033LDAlu for Door Panel11REMARKSREV. DATEDRAWING NO.ARTICLE CODEDESCRIPTIONQTYITEM

B

28-12-2010 Added 1034CLM LOCK HOLE to drawing. Changed toleration. JoFr02-12-2010 Changed dimensions JoFrREVISION DATE DESCRIPTION NAME

FOR INFORMATIONONLY !

304

,1(x4

)

A 0,514

B 0 -1

NO

MINA

L DIME

NSION ±0.1

±0.1±0.2±0.3±0.5±0.8±1.2±2

ISO 2768m TOLERANCE

0.5-3 >3-6 >6-30 >30-120 >120-400 >400-1000 >1000-2000 >2000-4000

HINGE HOLES

LOCK HOLE

STANDARD

Option: make holes by using drill pattern, drawing: 10 135 150.

Left and right version, right handed version drawn

C 0,5

20

730,2(x2)6,5(x4)

80

16,6

19

133

R4(x4)

D

PANEL HEIGHT ART.CODE ART.CODE ART.CODE Dim.A Dim.B Dim.C Dim.D Dim.E Dim. F WEIGHT

TREATMENT BRUT ANODISED WHITE RAL9016STANDARD 500 ALD2-500M00R/L ALD2-500M01R/L ALD2-500M02R/L 444,5 497,5 - - - - 0,325 kgHINGE HOLES 500 ALD2-500M10R/L ALD2-500M11R/L ALD2-500M12R/L 444,5 497,5 314 - - - 0,324 kgLOCK HOLE 500 ALD2-500M20R/L ALD2-500M21R/L ALD2-500M22R/L 444,5 497,5 - 167,5 - - 0,312 kgMAIN LOCK HOLE 500 ALD2-500M30R/L ALD2-500M31R/L ALD2-500M32R/L 444,5 497,5 - - 114,4 - 0,298 kg1034CLM LOCK HOLE 500 ALD2-500M40R/L ALD2-500M41R/L ALD2-500M42R/L 444,5 497,5 - - 144,1 0,3 kgSTANDARD 610 ALD2-610M00R/L ALD2-610M01R/L ALD2-610M02R/L 554,5 607,5 - - - - 0,396 kgHINGE HOLES 610 ALD2-610M10R/L ALD2-610M11R/L ALD2-610M12R/L 554,5 607,5 424 - - - 0,395 kgLOCK HOLE 610 ALD2-610M20R/L ALD2-610M21R/L ALD2-610M22R/L 554,5 607,5 - 222,5 - - 0,38 kgMAIN LOCK HOLE 610 ALD2-610M30R/L ALD2-610M31R/L ALD2-610M32R/L 554,5 607,5 - - 169,4 - 0,363 kg1034CLM LOCK HOLE 610 ALD2-610M40R/L ALD2-610M41R/L ALD2-610M42R/L 554,5 607,5 - - - 199,1 0,366 kg

15

11

31()

MAIN LOCK HOLE

230E

19

16,6

R4(x4)

23

92 20

381577

(x2)

17

25

E+190

Option: make holes by using drill pattern, drawing: 10 135 120.

1

109,5°83°

5,4( )

19

12

196F

2070,5

92181,5

46

F+160,25

12(x

4)

19

12

1034CLM LOCK HOLE

17,5

13,6

R4(x4)

18

34

This drawing is property of FlexiForce,and contains confidentional information.

All rights strictly reserved. Reproduction, use for production purposes,issue to third parties, in any form whatever,

is not permitted without written authority from the proprietors.

TOLERANCES UNLESS OTHERWISE STATEDAcc. TO .

Safe Step door top panels...

NAMEDATENETT WEIGHT

DESCRIPTION

ARTICLE CODE

DRAWING NO.

REVISION DATE

MATERIALTREATMENT

WEIGHTVOLUMEAREA

A2

Aluminium 6063 T6

SCALE:

1:2

JoFr

...11-11-2010

...

GENERALROUGHNESS: PROJ.:

3.2 ISO 2768-mK

UNIT:

mm

- kg/mmm³mm²

--

28-12-2010

58 149 230 FORM.:

kg

E:\V

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en\A

058-

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02-T

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ipt, ia

m en

idw\

58 149

230

.idw

-18-08-200958 149 0001033LDAlu for Door Panel11REMARKSREV. DATEDRAWING NO.ARTICLE CODEDESCRIPTIONQTYITEM

28-12-2010 Adjusted drawing numbers of drill patterns. Changed tolerance. JoFrREVISION DATE DESCRIPTION NAME

FOR INFORMATIONONLY !

4,1(x2)

180,4

285,5 - 10+

NO

MINA

L DIME

NSION ±0.1

±0.1±0.2±0.3±0.5±0.8±1.2±2

ISO 2768m TOLERANCE

0.5-3 >3-6 >6-30 >30-120 >120-400 >400-1000 >1000-2000 >2000-4000

HINGE HOLES

LOCK HOLE

STANDARD

Option: make holes by using drill pattern, drawing: 10 135 160.

Left and right version, right handed version drawn

107

20

73(x2)6,5(x4)

90,5( )

16,6

19

133

R4(x4

)

86( )

PANEL HEIGHT ART.CODE ART.CODE ART.CODE WEIGHT

TREATMENT BRUT ANODISED WHITE RAL9016STANDARD 500/610 ALD3-300M00R/L ALD3-300M01R/L ALD3-300M02R/L 0,168 kgHINGE HOLES 500/610 ALD3-300M10R/L ALD3-300M11R/L ALD3-300M12R/L 0,167 kgLOCK HOLE 500/610 ALD3-300M20R/L ALD3-300M21R/L ALD3-300M22R/L 0,154 kg

1033LDC...

11

31()

23

10

45°

204,6( )

1

109,5°

88

66,5

Option: make holes by using drill pattern, drawing: 10 135 140.

35

This drawing is property of FlexiForce,and contains confidentional information.

All rights strictly reserved. Reproduction, use for production purposes,issue to third parties, in any form whatever,

is not permitted without written authority from the proprietors.

TOLERANCES UNLESS OTHERWISE STATEDAcc. TO .

Safe Step door horizontal...

NAMEDATENETT WEIGHT

DESCRIPTION

ARTICLE CODE

DRAWING NO.

REVISION DATE

MATERIALTREATMENT

WEIGHTVOLUMEAREA

A2

Aluminium 6063 T6

SCALE:

1:2

JoFr

...11-11-2010

...

GENERALROUGHNESS: PROJ.:

3.2 ISO 2768-mK

UNIT:

mm

- kg/mmm³mm²

--

28-12-2010

58 149 140 FORM.:

kg

E:\V

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ce\R

&D\P

roject

en\A

058-

3 Me

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lot

loop

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en\5

8 14

9 14

0.idw

-18-08-200958 149 0001033LDAlu for Door Panel11REMARKSREV. DATEDRAWING NO.ARTICLE CODEDESCRIPTIONQTYITEM

28-12-2010 Adjusted drawing number of drill pattern. JoFrREVISION DATE DESCRIPTION NAME

FOR INFORMATIONONLY !B 0,5

NO

MINA

L DIME

NSION ±0.1

±0.1±0.2±0.3±0.5±0.8±1.2±2

ISO 2768m TOLERANCE

0.5-3 >3-6 >6-30 >30-120 >120-400 >400-1000 >1000-2000 >2000-4000

ART.CODE ART.CODE ART.CODE Dim.A Dim.B WEIGHT

TREATMENT BRUT ANODISED WHITE RAL9016STANDARD ALD4-863U00 ALD4-863U01 ALD4-863U02 740,7 863 0,538 kgSTANDARD ALD4-1073U00 ALD4-1073U01 ALD4-1073U02 950,7 1073 0,656 kg

(B-140)

Option: make holes by using drill pattern, drawing: 10 135 060, 10 135 160 or 10 135 260.

45°(x

2)10(x2)

4,1(x2)

A 0,5

1

36

-10-09-200958 168 0001033LBLow threshold alu profile for seal11REMARKSREV. DATEDRAWING NO.ARTICLE CODEDESCRIPTIONQTYITEM

This drawing is property of FlexiForce,and contains confidentional information.

All rights strictly reserved. Reproduction, use for production purposes,issue to third parties, in any form whatever,

is not permitted without written authority from the proprietors.

TOLERANCES UNLESS OTHERWISE STATEDAcc. TO .

Low threshold profile for seal with cut...

NAMEDATENETT WEIGHT

DESCRIPTION

ARTICLE CODE

DRAWING NO.

REVISION DATE

MATERIALTREATMENT

WEIGHTVOLUMEAREA

A3

Aluminium 6063 T6

SCALE:

1:2

JoFr

...29-11-2010

GENERALROUGHNESS: PROJ.:

3.2 ISO 2768-cK

UNIT:

mm

- kg/mmm³mm²

--

29-11-2010

58 168 500 FORM.:

kg

E:\V

aultWor

kspa

ce\R

&D\P

roject

en\A

058-

1 Sa

fe S

tep\

02-T

eken

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n\Ac

tieve

map

ipt, ia

m en

idw\

58 168

500

.idw

REVISION DATE DESCRIPTION NAME

NO

MINA

L DIME

NSION ±0.2

±0.3±0.5±0.8±1.2±2±3±4

ISO 2768c TOLERANCE

0.5-3 >3-6 >6-30 >30-120 >120-400 >400-1000 >1000-2000 >2000-4000

FOR INFORMATIONONLY !

35(x2)

13(x2)

1

ART.CODE ART.CODE ART.CODE Dim.A

TREATMENT BRUT ANODISED WHITE RAL9016 ALB4-833U00 ALB4-833U01 ALB4-833U02 833 mmALB4-1043U00 ALB4-1043U01 ALB4-1043U02 1043 mm

A

37

PRODUCTION GUIDE sawing Thyssen profiles

SafeStep®

Pass door System for fingersafe panels

38

ATTENTION!Left and right version. Right version drawn on drawings.

Add the HINGE HOLE to the side (left/right) where the hinges are needed.

KIT right handed door KIT left handed door

CONFIGURATION

39

A ( 1 : 1 )

A

This drawing is property of FlexiForce,and contains confidentional information.

All rights strictly reserved. Reproduction, use for production purposes,issue to third parties, in any form whatever,

is not permitted without written authority from the proprietors.

TOLERANCES UNLESS OTHERWISE STATEDAcc. TO .

Safe Step sheet bottom panels...

NAMEDATENETT WEIGHT

DESCRIPTION

ARTICLE CODE

DRAWING NO.

REVISION DATE

MATERIALTREATMENT

WEIGHTVOLUMEAREA

A2

Aluminium 6063 T6

SCALE:

1:2

JoFr

...11-11-2010

...

GENERALROUGHNESS: PROJ.:

3.2 ISO 2768-mK

UNIT:

mm

- kg/mmm³mm²

--

28-12-2010

58 148 310 FORM.:

kg

E:\V

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8 14

8 310.idw

-15-10-201058 148 0001033LSAlu for Door Casing11REMARKSREV. DATEDRAWING NO.ARTICLE CODEDESCRIPTIONQTYITEM

28-12-2010 Changed drill pattern drawing number. JoFrREVISION DATE DESCRIPTION NAME

FOR INFORMATIONONLY !

PANEL HEIGHT ART.CODE ART.CODE ART.CODE Dim.A Dim.B Dim.C Dim.D WEIGHT

TREATMENT BRUT ANODISED WHITE RAL9016STANDARD 500 ALS1-500T00R/L ALS1-500T01R/L ALS1-500T02R/L 435 495,4 - - 0,451 kgHINGE HOLES 500 ALS1-500T10R/L ALS1-500T11R/L ALS1-500T12R/L 435 495,4 314 - 0,417 kgLOCK HOLE 500 ALS1-500T20R/L ALS1-500T21R/L ALS1-500T22R/L 435 495,4 - 197,8 0,447 kgSTANDARD 610 ALS1-610T00R/L ALS1-610T01R/L ALS1-610T02R/L 545 605,4 - - 0,55 kgHINGE HOLES 610 ALS1-610T10R/L ALS1-610T11R/L ALS1-610T12R/L 545 605,4 424 - 0,516 kgLOCK HOLE 610 ALS1-610T20R/L ALS1-610T21R/L ALS1-610T22R/L 545 605,4 - 252,8 0,546 kg

2,3( )

30 154

,1(x4

)

23

A 0,59,8

B 0,5

93°

50

11

D

R4(x4)

80 C 0,5

NO

MINA

L DIME

NSION ±0.1

±0.1±0.2±0.3±0.5±0.8±1.2±2

ISO 2768m TOLERANCE

0.5-3 >3-6 >6-30 >30-120 >120-400 >400-1000 >1000-2000 >2000-4000

HINGE HOLES

LOCK HOLE

STANDARD

7688

6

33

6,5(x4)

R4(x4)

1714

Option: make holes by using drill pattern, drawing: 10 135 250.

20,5

Left and right version, right handed version drawn

Alternative for cutting holes: use profile 1033LSF, drwaing 58 148 600.

1

98°

6,2( )

40

A ( 1 : 1 )

A

This drawing is property of FlexiForce,and contains confidentional information.

All rights strictly reserved. Reproduction, use for production purposes,issue to third parties, in any form whatever,

is not permitted without written authority from the proprietors.

TOLERANCES UNLESS OTHERWISE STATEDAcc. TO .

Safe Step sheet middle panels...

NAMEDATENETT WEIGHT

DESCRIPTION

ARTICLE CODE

DRAWING NO.

REVISION DATE

MATERIALTREATMENT

WEIGHTVOLUMEAREA

A2

Aluminium 6063 T6

SCALE:

1:2

JoFr

...11-11-2010

...

GENERALROUGHNESS: PROJ.:

3.2 ISO 2768-mK

UNIT:

mm

- kg/mmm³mm²

--

28-12-2010

58 148 320 FORM.:

kg

E:\V

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8 14

8 32

0.idw

-15-10-201058 148 0001033LSAlu for Door Casing11REMARKSREV. DATEDRAWING NO.ARTICLE CODEDESCRIPTIONQTYITEM

28-12-2010 Changed drill pattern drawing number and tolerance. JoFrREVISION DATE DESCRIPTION NAME

FOR INFORMATIONONLY !

PANEL HEIGHT ART.CODE ART.CODE ART.CODE Dim.A Dim.B Dim.C Dim.D WEIGHT

TREATMENT BRUT ANODISED WHITE RAL9016STANDARD 500 ALS2-500T00R/L ALS2-500T01R/L ALS2-500T02R/L 444,5 492,8 - - 0,445 kgHINGE HOLES 500 ALS2-500T10R/L ALS2-500T11R/L ALS2-500T12R/L 444,5 492,8 314 - 0,411 kgLOCK HOLE 500 ALS2-500T20R/L ALS2-500T21R/L ALS2-500T22R/L 444,5 492,8 - 197,8 0,442 kgSTANDARD 610 ALS2-610T00R/L ALS2-610T01R/L ALS2-610T02R/L 554,5 602,8 - - 0,544 kgHINGE HOLES 610 ALS2-610T10R/L ALS2-610T11R/L ALS2-610T12R/L 554,5 602,8 424 - 0,502 kgLOCK HOLE 610 ALS2-610T20R/L ALS2-610T21R/L ALS2-610T22R/L 554,5 602,8 - 252,8 0,54 kg

8

30 154

,1(x4

)

23

A 0,59,8

B 0 -1

50

11

D

R4(x4)

80 C 0,5

NO

MINA

L DIME

NSION ±0.1

±0.1±0.2±0.3±0.5±0.8±1.2±2

ISO 2768m TOLERANCE

0.5-3 >3-6 >6-30 >30-120 >120-400 >400-1000 >1000-2000 >2000-4000

HINGE HOLES

LOCK HOLE

STANDARD

7688

6

33

6,5(x4)

R4(x4)

1714

Option: make holes by using drill pattern, drawing: 10 135 250.

20,5

Left and right version, right handed version drawn

32,1

()

Alternative for cutting holes: use profile 1033LSF, drwaing 58 148 600.

1

104°98°

6,2

41

A ( 1 : 1 )

A

This drawing is property of FlexiForce,and contains confidentional information.

All rights strictly reserved. Reproduction, use for production purposes,issue to third parties, in any form whatever,

is not permitted without written authority from the proprietors.

TOLERANCES UNLESS OTHERWISE STATEDAcc. TO .

Safe Step sheet top panels...

NAMEDATENETT WEIGHT

DESCRIPTION

ARTICLE CODE

DRAWING NO.

REVISION DATE

MATERIALTREATMENT

WEIGHTVOLUMEAREA

A2

Aluminium 6063 T6

SCALE:

1:2

JoFr

...11-11-2010

...

GENERALROUGHNESS: PROJ.:

3.2 ISO 2768-mK

UNIT:

mm

- kg/mmm³mm²

--

28-12-2010

58 148 330 FORM.:

kg

E:\V

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058-

3 Me

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8 14

8 33

0.idw

-15-10-201058 148 0001033LSAlu for Door Casing11REMARKSREV. DATEDRAWING NO.ARTICLE CODEDESCRIPTIONQTYITEM

28-12-2010 Changed drill pattern drawing number and tolerance. JoFrREVISION DATE DESCRIPTION NAME

FOR INFORMATIONONLY !

PANEL HEIGHT ART.CODE ART.CODE ART.CODE WEIGHT

TREATMENT BRUT ANODISED WHITE RAL9016STANDARD 500/610 ALS3-300T00R/L ALS3-300T01R/L ALS3-300T02R/L 0,275 kgHINGE HOLES 500/610 ALS3-300T10R/L ALS3-300T11R/L ALS3-300T12R/L 0,241 kgLOCK HOLE 500/610 ALS3-300T20R/L ALS3-300T21R/L ALS3-300T22R/L 0,271 kg

8

4,1(x

2)

23

284,4

353,8 - 10+

50

11

127,8( )R4(x4)

89,3( )107

NO

MINA

L DIME

NSION ±0.1

±0.1±0.2±0.3±0.5±0.8±1.2±2

ISO 2768m TOLERANCE

0.5-3 >3-6 >6-30 >30-120 >120-400 >400-1000 >1000-2000 >2000-4000

HINGE HOLES

LOCK HOLE

STANDARD

7688

6

33

6,5(x4)

R4(x4)

1714

Option: make holes by using drill pattern, drawing: 10 135 260.

20,5

Left and right version, right handed version drawn

10

32,1

()

45°

264,83( )

Alternative for cutting holes: use profile 1033LSF, drwaing 58 148 600.

1

104°

157,5

176

42

This drawing is property of FlexiForce,and contains confidentional information.

All rights strictly reserved. Reproduction, use for production purposes,issue to third parties, in any form whatever,

is not permitted without written authority from the proprietors.

TOLERANCES UNLESS OTHERWISE STATEDAcc. TO .

Safe Step sheet horizontal...

NAMEDATENETT WEIGHT

DESCRIPTION

ARTICLE CODE

DRAWING NO.

REVISION DATE

MATERIALTREATMENT

WEIGHTVOLUMEAREA

A2

Aluminium 6063 T6

SCALE:

1:2

JoFr

...11-11-2010

...

GENERALROUGHNESS: PROJ.:

3.2 ISO 2768-mK

UNIT:

mm

- kg/mmm³mm²

--

28-12-2010

58 148 140 FORM.:

kg

E:\V

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8 14

8 14

0.idw

-15-10-201058 148 0001033LSAlu for Door Casing11REMARKSREV. DATEDRAWING NO.ARTICLE CODEDESCRIPTIONQTYITEM

28-12-2010 Changed drill pattern drawing number. JoFrREVISION DATE DESCRIPTION NAME

FOR INFORMATIONONLY !

ART.CODE ART.CODE ART.CODE Dim.A Dim.B WEIGHT

TREATMENT BRUT ANODISED WHITE RAL9016STANDARD ALS4-1002U00 ALS4-1002U01 ALS4-1002U02 927,7 1002 0,831 kgSTANDARD ALS4-1212U00 ALS4-1212U01 ALS4-1212U02 1137,7 1212 1,005 kg

4,1(x

2)

23

A 0,5

B 0,5

NO

MINA

L DIME

NSION ±0.1

±0.1±0.2±0.3±0.5±0.8±1.2±2

ISO 2768m TOLERANCE

0.5-3 >3-6 >6-30 >30-120 >120-400 >400-1000 >1000-2000 >2000-4000

Option: make holes by using drill pattern, drawing: 10 135 060, 10 135 160 or 10 135 260.

10(x2)

45°(x

2)

(B-162)

1

43

This drawing is property of FlexiForce,and contains confidentional information.

All rights strictly reserved. Reproduction, use for production purposes,issue to third parties, in any form whatever,

is not permitted without written authority from the proprietors.

TOLERANCES UNLESS OTHERWISE STATEDAcc. TO .

Safe Step door bottompanels...

NAMEDATENETT WEIGHT

DESCRIPTION

ARTICLE CODE

DRAWING NO.

REVISION DATE

MATERIALTREATMENT

WEIGHTVOLUMEAREA

A2

Aluminium 6063 T6

SCALE:

1:2

JoFr

...11-11-2010

...

GENERALROUGHNESS: PROJ.:

3.2 ISO 2768-mK

UNIT:

mm

- kg/mmm³mm²

--

28-12-2010

58 149 310 FORM.:

kg

E:\V

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8 14

9 310.idw

-18-08-200958 149 0001033LDAlu for Door Panel11REMARKSREV. DATEDRAWING NO.ARTICLE CODEDESCRIPTIONQTYITEM

28-12-2010 Adjusted drawing numbers of drill patterns. JoFrREVISION DATE DESCRIPTION NAME

FOR INFORMATIONONLY !

30

4,1(x

4)

A 0,59,8

B 0,5

NO

MINA

L DIME

NSION ±0.1

±0.1±0.2±0.3±0.5±0.8±1.2±2

ISO 2768m TOLERANCE

0.5-3 >3-6 >6-30 >30-120 >120-400 >400-1000 >1000-2000 >2000-4000

HINGE HOLES

LOCK HOLE

STANDARD

Option: make 3x screw holes by using drill pattern, drawing: 10 135 250.

Left and right version, right handed version drawn

45°

(B-70)

C 0,5

20

730,2(x2)6,5(x4)

80

16,6

19

133R4(x4)

D

PANEL HEIGHT ART.CODE ART.CODE ART.CODE Dim.A Dim.B Dim.C Dim.D WEIGHT

TREATMENT BRUT ANODISED WHITE RAL9016STANDARD 500 ALD1-500T00R/L ALD1-500T01R/L ALD1-500T02R/L 415,9 493 - - 0,307 kgHINGE HOLES 500 ALD1-500T10R/L ALD1-500T11R/L ALD1-500T12R/L 415,9 493 314 - 0,306 kgLOCK HOLE 500 ALD1-500T20R/L ALD1-500T21R/L ALD1-500T22R/L 415,9 493 - 156,3 0,293 kgSTANDARD 610 ALD1-610T00R/L ALD1-610T01R/L ALD1-610T02R/L 525,9 603 - - 0,375 kgHINGE HOLES 610 ALD1-610T10R/L ALD1-610T11R/L ALD1-610T12R/L 525,9 603 424 - 0,373 kgLOCK HOLE 610 ALD1-610T20R/L ALD1-610T21R/L ALD1-610T22R/L 525,9 603 - 211,3 0,357 kg

15

23

10( )

Option: make holes by using drill pattern, drawing: 10 135 220.

1

6,2( )

98°

44

A ( 3:7 )SIDE VIEW OF MAIN LOCK HOLE

B ( 3:7 )SIDE VIEW OF 1034CLM LOCK HOLE

This drawing is property of FlexiForce,and contains confidentional information.

All rights strictly reserved. Reproduction, use for production purposes,issue to third parties, in any form whatever,

is not permitted without written authority from the proprietors.

TOLERANCES UNLESS OTHERWISE STATEDAcc. TO .

Safe Step door middlepanels...

NAMEDATENETT WEIGHT

DESCRIPTION

ARTICLE CODE

DRAWING NO.

REVISION DATE

MATERIALTREATMENT

WEIGHTVOLUMEAREA

A2

Aluminium 6063 T6

SCALE:

1:2

JoFr

...11-11-2010

...

GENERALROUGHNESS: PROJ.:

3.2 ISO 2768-mK

UNIT:

mm

- kg/mmm³mm²

--

28-12-2010

58 149 320 FORM.:

kg

E:\V

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9 32

0.idw

A

-18-08-200958 149 0001033LDAlu for Door Panel11REMARKSREV. DATEDRAWING NO.ARTICLE CODEDESCRIPTIONQTYITEM

B

28-12-2010 Added 1034CLM LOCK HOLE to drawing. Changed toleration. JoFr02-12-2010 Changed diemensions JoFrREVISION DATE DESCRIPTION NAME

FOR INFORMATIONONLY !

304

,1(x4

)

A 0,59,8

B 0 -1

NO

MINA

L DIME

NSION ±0.1

±0.1±0.2±0.3±0.5±0.8±1.2±2

ISO 2768m TOLERANCE

0.5-3 >3-6 >6-30 >30-120 >120-400 >400-1000 >1000-2000 >2000-4000

HINGE HOLES

LOCK HOLE

STANDARD

Option: make holes by using drill pattern, drawing: 10 135 250.

Left and right version, right handed version drawn

C 0,5

20

730,2(x2)6,5(x4)

80

16,6

19

133

R4(x4)

D

PANEL HEIGHT ART.CODE ART.CODE ART.CODE Dim.A Dim.B Dim.C Dim.D Dim.E Dim. F WEIGHT

TREATMENT BRUT ANODISED WHITE RAL9016STANDARD 500 ALD2-500T00R/L ALD2-500T01R/L ALD2-500T02R/L 444,5 492,5 - - - - 0,322 kgHINGE HOLES 500 ALD2-500T10R/L ALD2-500T11R/L ALD2-500T12R/L 444,5 492,5 314 - - - 0,321 kgLOCK HOLE 500 ALD2-500T20R/L ALD2-500T21R/L ALD2-500T22R/L 444,5 492,5 - 156,3 - - 0,309 kgMAIN LOCK HOLE 500 ALD2-500T30R/L ALD2-500T31R/L ALD2-500T32R/L 444,5 492,5 - - 103,2 - 0,295 kg1034CLM LOCK HOLE 500 ALD2-500T40R/L ALD2-500T41R/L ALD2-500T42R/L 444,5 492,5 - - - 139,9 0,297 kgSTANDARD 610 ALD2-610T00R/L ALD2-610T01R/L ALD2-610T02R/L 554,5 602,5 - - - - 0,393 kgHINGE HOLES 610 ALD2-610T10R/L ALD2-610T11R/L ALD2-610T12R/L 554,5 602,5 424 - - - 0,392 kgLOCK HOLE 610 ALD2-610T20R/L ALD2-610T21R/L ALD2-610T22R/L 554,5 602,5 - 211,3 - - 0,377 kgMAIN LOCK HOLE 610 ALD2-610T30R/L ALD2-610T31R/L ALD2-610T32R/L 554,5 602,5 - - 158,2 - 0,36 kg1034CLM LOCK HOLE 610 ALD2-610T40R/L ALD2-610T41R/L ALD2-610T42R/L 554,5 602,5 - - - 194,9 0,362 kg

15

8

32,1

()

MAIN LOCK HOLE

230E

19

16,6

R4(x4)

23

92 20

381577

(x2)

17

25

E+190

Option: make holes by using drill pattern, drawing: 10 135 220.

1

104°98°

6,2( )

19

12

196F

17,5

13,6

R4(x4)

1034CLM LOCK HOLE

19

12

18

2070,5

4692181,5

F+160,25

12(x

4)

45

This drawing is property of FlexiForce,and contains confidentional information.

All rights strictly reserved. Reproduction, use for production purposes,issue to third parties, in any form whatever,

is not permitted without written authority from the proprietors.

TOLERANCES UNLESS OTHERWISE STATEDAcc. TO .

Safe Step door top panels...

NAMEDATENETT WEIGHT

DESCRIPTION

ARTICLE CODE

DRAWING NO.

REVISION DATE

MATERIALTREATMENT

WEIGHTVOLUMEAREA

A2

Aluminium 6063 T6

SCALE:

1:2

JoFr

...11-11-2010

...

GENERALROUGHNESS: PROJ.:

3.2 ISO 2768-mK

UNIT:

mm

- kg/mmm³mm²

--

28-12-2010

58 149 330 FORM.:

kg

E:\V

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58 149

330

.idw

-18-08-200958 149 0001033LDAlu for Door Panel11REMARKSREV. DATEDRAWING NO.ARTICLE CODEDESCRIPTIONQTYITEM

28-12-2010 Adjusted drawing numbers of drill patterns. Changed tolerance. JoFrREVISION DATE DESCRIPTION NAME

FOR INFORMATIONONLY !

4,1(x2)

185,9

284 - 10+

NO

MINA

L DIME

NSION ±0.1

±0.1±0.2±0.3±0.5±0.8±1.2±2

ISO 2768m TOLERANCE

0.5-3 >3-6 >6-30 >30-120 >120-400 >400-1000 >1000-2000 >2000-4000

HINGE HOLES

LOCK HOLE

STANDARD

Option: make holes by using drill pattern, drawing: 10 135 260.

Left and right version, right handed version drawn

107

20

73(x2)6,5(x4)

89( )

16,6

19

133

R4(x4

)

86( )

PANEL HEIGHT ART.CODE ART.CODE ART.CODE WEIGHT

TREATMENT BRUT ANODISED WHITE RAL9016STANDARD 500/610 ALD3-300T00R/L ALD3-300T01R/L ALD3-300T02R/L 0,167 kgHINGE HOLES 500/610 ALD3-300T10R/L ALD3-300T11R/L ALD3-300T12R/L 0,166 kgLOCK HOLE 500/610 ALD3-300T20R/L ALD3-300T21R/L ALD3-300T22R/L 0,153 kg

1033LDC...

8

32,1

()

23

10

45°

206( )

1

104°

65

88

Option: make holes by using drill pattern, drawing: 10 135 240.

46

This drawing is property of FlexiForce,and contains confidentional information.

All rights strictly reserved. Reproduction, use for production purposes,issue to third parties, in any form whatever,

is not permitted without written authority from the proprietors.

TOLERANCES UNLESS OTHERWISE STATEDAcc. TO .

Safe Step door horizontal...

NAMEDATENETT WEIGHT

DESCRIPTION

ARTICLE CODE

DRAWING NO.

REVISION DATE

MATERIALTREATMENT

WEIGHTVOLUMEAREA

A2

Aluminium 6063 T6

SCALE:

1:2

JoFr

...11-11-2010

...

GENERALROUGHNESS: PROJ.:

3.2 ISO 2768-mK

UNIT:

mm

- kg/mmm³mm²

--

28-12-2010

58 149 140 FORM.:

kg

E:\V

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&D\P

roject

en\A

058-

3 Me

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loop

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8 14

9 14

0.idw

-18-08-200958 149 0001033LDAlu for Door Panel11REMARKSREV. DATEDRAWING NO.ARTICLE CODEDESCRIPTIONQTYITEM

28-12-2010 Adjusted drawing number of drill pattern. JoFrREVISION DATE DESCRIPTION NAME

FOR INFORMATIONONLY !B 0,5

NO

MINA

L DIME

NSION ±0.1

±0.1±0.2±0.3±0.5±0.8±1.2±2

ISO 2768m TOLERANCE

0.5-3 >3-6 >6-30 >30-120 >120-400 >400-1000 >1000-2000 >2000-4000

ART.CODE ART.CODE ART.CODE Dim.A Dim.B WEIGHT

TREATMENT BRUT ANODISED WHITE RAL9016STANDARD ALD4-863U00 ALD4-863U01 ALD4-863U02 740,7 863 0,538 kgSTANDARD ALD4-1073U00 ALD4-1073U01 ALD4-1073U02 950,7 1073 0,656 kg

(B-140)

Option: make holes by using drill pattern, drawing: 10 135 060, 10 135 160 or 10 135 260.

45°(x

2)10(x2)

4,1(x2)

A 0,5

1

47

-10-09-200958 168 0001033LBLow threshold alu profile for seal11REMARKSREV. DATEDRAWING NO.ARTICLE CODEDESCRIPTIONQTYITEM

This drawing is property of FlexiForce,and contains confidentional information.

All rights strictly reserved. Reproduction, use for production purposes,issue to third parties, in any form whatever,

is not permitted without written authority from the proprietors.

TOLERANCES UNLESS OTHERWISE STATEDAcc. TO .

Low threshold profile for seal with cut...

NAMEDATENETT WEIGHT

DESCRIPTION

ARTICLE CODE

DRAWING NO.

REVISION DATE

MATERIALTREATMENT

WEIGHTVOLUMEAREA

A3

Aluminium 6063 T6

SCALE:

1:2

JoFr

...29-11-2010

GENERALROUGHNESS: PROJ.:

3.2 ISO 2768-cK

UNIT:

mm

- kg/mmm³mm²

--

29-11-2010

58 168 500 FORM.:

kg

E:\V

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58 168

500

.idw

REVISION DATE DESCRIPTION NAME

NO

MINA

L DIME

NSION ±0.2

±0.3±0.5±0.8±1.2±2±3±4

ISO 2768c TOLERANCE

0.5-3 >3-6 >6-30 >30-120 >120-400 >400-1000 >1000-2000 >2000-4000

FOR INFORMATIONONLY !

35(x2)

13(x2)

1

ART.CODE ART.CODE ART.CODE Dim.A

TREATMENT BRUT ANODISED WHITE RAL9016 ALB4-833U00 ALB4-833U01 ALB4-833U02 833 mmALB4-1043U00 ALB4-1043U01 ALB4-1043U02 1043 mm

A

48

TIPS AND TRICKS manually making cutaway in low threshold

SafeStep®

Pass door System for fingersafe panels

49

SAWING ≈ 100

WIGGLE

50

≈ 100

SAWING

WIGGLE

51

SafeStep®

Pass door System for fingersafe panels

guidelines GB rev.0 Februari-11

1

INSTALLATION GUIDE installation conditions

2

3

4

5

6

7

The threshold has to lay level. Floor not level? Use a box beam to create a level surface to build up the door.

8

Kingspan/Epco R-series

Metecno Thyssen

Suited panels.

9

≈ 840 min. 700max. 2100 (lock side)

≈ 2273

LOC

K S

IDE

This manual is based on these dimensions:

E (with end caps)

10

RIGHT HANDED DOOR LEFT HANDED DOOR

INSIDE INSIDE

OUTSIDE OUTSIDE

This manual is based on a RIGHT HANDED DOOR.

11

INSTALLATION GUIDE assembling

SafeStep®

Pass door System for fingersafe panels

12

KIT right handed door KIT left handed door

CONFIGURATION OF DOOR PROFILES*

See SafeStep® Production Guidelines for profile details.

13Using Multi Point Lock? See SafeStep® Multi Point Lock Guidelines.

Ø 3 1Nm

14

1034HI

15

Align 1034HI in middle of hole.

16

3

Tip: use a filling plate to align.

17

18

19

20

1035L

1041L

See SafeStep® Production Guidelines for producing 1041L.

21

A section.

B1 section.

B2 section.

B3 section.

C section.

22

827+ 27 = 854

1033LR

DSU

23

A

B1B2

B3

C

See Configuration of Door Profiles, page 12.

Aligned with panel.

24Also see Tips and Tricks 2

25

90°

90°

840 ±0,5

90°

90°

B3,B2, B1, A

C

26

Ø 4,1

4,0

C

B3

B2

B1

A

27See Production Guidelines for length 80PS.

2

80PS

1054-...

Ø 4

C

28

E

(E-840)/2) A

B1B2

B3C

29

1054-...

Ø 4

AB1

B2B3

C

30

(E)

840 ±0,5

Push end cap behind 1041LE end piece or cut

the end cap.

A

A

1041L

31

≈ 300

32

C

B3

B2

B1

A

33

1054-...

Ø 4

840 ±0,5

34

Ø 4

1054-... 450HLS

1033A2

Ø 4,1

35

36

833 ±0,5

A

See Configuration of Door Profiles, page 12.

Aligned with panel.

37Also see Tips and Tricks 2

38

1033A1

Ø 4,1

4,0

A

39

Ø 4,1

4,0

90° 90°

90° 90°

40

EFU(1033LB)

1033LBR

Ø 4,1

4,0

A

Also see Tips and Tricks 1

41

A

Open 90° to mount.

42This drawing is property of FlexiForce,and contains confidentional information.All rights strictly reserved. Reproduction,

use for production purposes,issue to third parties, in any form whatever,

is not permitted without written authority from the proprietors.

TOLERANCES UNLESS OTHERWISE STATEDAcc. TO .

NAMEDATENETT WEIGHT

DESCRIPTION

ARTICLE CODE

DRAWING NO.

REVISION DATE

MATERIALTREATMENT

WEIGHTVOLUMEAREA

A4

Nylon-6/6

SCALE:

jofr

30-3-2009

GENERALROUGHNESS: PROJ.:

UNIT:

mm

kg/mmm³mm²

Safe Step vulplaatje 3,5mm FORM.:

kg

E:\V

aultWor

kspa

ce\R

&D\B

iblio

thee

k\Vi

sual a

pps\

Vulplate

n\58

168

000

.idw

20

100

3.5-0.50

0.00+

Distance plate

A

43

44

833 ±0,5

B3

833 ±0,5

B2

833 ±0,5

B1

See Configuration of Door Profiles (page 12).

Aligned with panel.

Also see Tips and Tricks 2

45

46

Ø 4,1

4,0

47

B1

Open 90° to mount.

This drawing is property of FlexiForce,and contains confidentional information.All rights strictly reserved. Reproduction,

use for production purposes,issue to third parties, in any form whatever,

is not permitted without written authority from the proprietors.

TOLERANCES UNLESS OTHERWISE STATEDAcc. TO .

NAMEDATENETT WEIGHT

DESCRIPTION

ARTICLE CODE

DRAWING NO.

REVISION DATE

MATERIALTREATMENT

WEIGHTVOLUMEAREA

A4

Nylon-6/6

SCALE:

jofr

30-3-2009

GENERALROUGHNESS: PROJ.:

UNIT:

mm

kg/mmm³mm²

Safe Step vulplaatje 3,5mm FORM.:

kg

E:\V

aultWor

kspa

ce\R

&D\B

iblio

thee

k\Vi

sual a

pps\

Vulplate

n\58

168

000

.idw

20

100

3.5-0.50

0.00+

Distance plate

48

49

Ø 4

1054-...

450HLS

50

51

B2

B3Open 90° to mount.

Distance plate

Ø 4

1054-...

450HLS

52

53

833 ±0,5

C

See Configuration of Door Profiles (page 12).

54

1033A1

Ø 4,1

4,0

C

55

Ø 4,1

4,0

90° 90°

90° 90°

56

C

Open 90° to mount.

57

Distance plate

Ø 4

1054-...

450HLS

A

B

1033LR

58

Length is equal to the height of the passdoor.

59

1033BApply when E ≥ 3000

60

SafeStep®

Pass door System for fingersafe panels

OPTIONS

61

RAIN PROFILE

1034RN

62

DOOR CLOSER

7

1034BASE

63

1034FL

64

SafeStep®

Pass door System for fingersafe panels

TIPS AND TRICKS

2) push until seal is fixed.

1) cut

65

1. FIXING SEAL

Kingspan/Epco: (15,5)Metecno: (13,4)Thyssen: (21,4)

Kingspan/Epco: (9,5)Metecno: (7,9)Thyssen: (7,2)

66

2. EXTRA PROFILE POSITION CHECK

67

Kingspan/Epco R-series

Metecno Thyssen

614

68

3. ALTERNATIVE POSITIONING CASING PROFILES To be used during steps on page 24-35.

1) Place profiles without fixing.

2) Place frame and let the profiles

connect to it.

3) Fix profiles.

69

WHEN DISMANTLING FOR INSTALLATION ON SITE KEEP INTERNAL HINGES CONNECTED.

4. DISMANTLING

70

SafeStep®

Pass door System for fingersafe panels

MAINTENANCE

71

MAINTENANCE SAVE STEP® PASS DOOR

The Save Step pass door should be maintained and checked regularly to ensure safe operation and use.

GENERAL

1. The maintenance may only be carried out by qualified overhead door mechanics.2. Replacement of broken or weared components should always be done by qualifiedoverhead door mechanics.3 When checking the door, always disconnect the electrical main power supply. Makesure that it is blocked against re-engaging without you knowing it.

REGULAR MAINTENANCE

After installation1. Grease the hinges 450HLS. MECHANIC2. Check if the side seals of the overhead door stay in place while opening and closing the overhead door. MECHANIC3. Clean the aluminum profiles with “Eloxal” aluminium cleaner. MECHANIC / USER

Every year (or after every 1500 cycles)1. Check the fixation of the lock handle. MECHANIC2. Grease the hinges 450HLS. MECHANIC3. Check the fixation of the 450HLS hinges. MECHANIC4. Grease the door pusher. MECHANIC5. Check if all the screws in the 80PS strut are still fixed. MECHANIC6. Check if the side seals of the overhead door are still in place. MECHANIC7. Check the fixation of the threshold sticker 1041LT. MECHANIC

After every 10000 cycles1. Replace the 1033LBR rubber between the door and the threshold. MECHANIC

guidelines GB rev.0 Februari-11

Multi Point LockFor Safe Step® pass door system

1

1034LK1R

1034LK1L

1034LK2R

1034LK2L

1034LK3R

1034LK3L

1034LK4R

1034LK4L

Lock kit for 3x500mm sections plus top section.Contains articles: 1034LB500R, 1034LC500R, 1034LU500R, 1034LT-RLock kit for 3x500mm sections plus top section.Contains articles: 1034LB500L, 1034LC500L, 1034LU500L, 1034LT-LLock kit for 1x610mm and 2x500mm sections plus top section.Contains articles: 1034LB610R, 1034LC500R, 1034LU500R, 1034LT-RLock kit for 1x610mm and 2x500mm sections plus top section.Contains articles: 1034LB610L, 1034LC500L, 1034LU500L, 1034LT-LLock kit for 2x610mm and 1x500mm sections plus top section.Contains articles: 1034LB610R, 1034LC610R, 1034LU500R, 1034LT-RLock kit for 2x610mm and 1x500mm sections plus top section.Contains articles: 1034LB610L, 1034LC610L, 1034LU500L, 1034LT-LLock kit for 3x610mm sections plus top section.Contains articles: 1034LB610R, 1034LC610R, 1034LU610R, 1034LT-RLock kit for 3x610mm sections plus top section.Contains articles: 1034LB610L, 1034LC610L, 1034LU610L, 1034LT-L

Right hand opening

Left hand opening

Right hand opening

Left hand opening

Right hand opening

Left hand opening

Right hand opening

Left hand opening

LOCK KITS

This manual is based on a 1034LK1R lock kit with an additional lock 1034LIL500R and has a RIGHT HANDED OPENING.

2

1034LIL500R Lock for lower intermediate section 500mm. Right hand opening

1034LIL500L Lock for lower intermediate section 500mm. Left hand opening

1034LIL610R Lock for lower intermediate section 610mm. Right hand opening

1034LIL610L Lock for lower intermediate section 610mm. Left hand opening

ADDITIONAL LOCKS

1034KLCAPS-R Set of 3 caps for Kingspan and Epco panels. Right hand opening

1034KLCAPS-L Set of 3 caps for Kingspan and Epco panels. Left hand opening

1034MLCAPS-R Set of 3 caps for Metecno panels. Right hand opening

1034MLCAPS-L Set of 3 caps for Metecno panels. Left hand opening

1034TLCAPS-R Set of 3 caps for Thyssen panels. Right hand opening

1034TLCAPS-L Set of 3 caps for Thyssen panels. Left hand opening

ADDITIONAL CAPS FOR LOCK KITS

Left hand opening Right hand opening

3

POSITION BRAND DRAWINGS

Top panel Kingspan/Epco 58 149 130

Metecno 58 149 230

Thyssen 58 149 330

Middle panel Kingspan/Epco 58 149 120

Metecno 58 149 220

Thyssen 58 149 320

Bottom panel Kingspan/Epco 58 149 110

Metecno 58 149 210

Thyssen 58 149 310

The drawings are available on the Flexi Force website or ask your account manager for them.

DRAWINGS FOR MAKING LOCK HOLES IN THE PROFILES

4

5

6

7

8

Ø 3mm

9

2 Nm

1 NmScrew length: 19mm

10

11

12

13

GAP: 1,5mm

14

Ø 3mm

15

3 Nm

Screw length: 22mm

16

2 Nm

1

2

3

Ø 3mm

0-3 mm1033B

2 Nm

17

18

If using intermediate locks:1034LIL500R,1034LIL500L,1034LIL610R or1034LIL610L,

mount it underneath main lock.

Repeat steps of pages 5-10.

Check: 0,5-2 mm

19

Bottom lock:1034LB500R1034LB500L1034LB610R or1034LB610L.

Repeat steps of pages 5-10.

Check: 0,5-2 mm

20

Above main lock:1034LU500R1034LU500L1034LU610R or1034LU610L.

Repeat steps of pages 5-10.

Check: 0,5-2 mm

21

Check: 0,5-2 mm

Top lock:1034LT-R or1034LT-L.Repeat steps of pages 5-10.

22

23

GAP: 3,5 mm

24

Ø 3mm

25

Screw length: 22mm

26

Repeat steps of pages 23-26.

27

Repeat steps of pages 23-26.

28

29

30