Safestep
152
1 PRODUCTION GUIDE preparing panels guidelines GB rev.0 Februari-11 SafeStep ® Pass door System for fingersafe panels
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A5 manual Safestep
Transcript of Safestep
1
PRODUCTION GUIDE preparing panels
guidelines GB rev.0 Februari-11
SafeStep®
Pass door System for fingersafe panels
2
Kingspan/Epco R-series
Metecno Thyssen
Suited panels.
3
E (no end caps)
828 +0 -1
910 +0 -1
A
B
B
B
C
4
A
24 ±0,5
5
B
6
C
43 ±0,5
312 ±0,5
80PS
(x2)
cut length 80PS
7
8
PRODUCTION GUIDE option 1: one piece low threshold
SafeStep®
Pass door System for fingersafe panels
9
E
910+15=925 ±0,5
1041L
910+93=1003 +1
-0
MILLING
10
77 ±0,5 (This is the width of end cap so it can
vary.)
77 ±0,5(Possibility to cus-tomise this dimen-
sion to fit over-head door width
better.)
MILLING
option 1: one piece low threshold
11
PRODUCTION GUIDE option 2: three piece low threshold
SafeStep®
Pass door System for fingersafe panels
12
E-154
910+15=925 ±0,5
1041L910+93=
1003 +1-0
See Tips and Tricks.
1041LE
1041L-01
77 ±0,5 (This is the
same dimension as the width of end cap. So it
can vary.)
13
14
15
PRODUCTION GUIDE sawing Kingspan/Epco profiles
SafeStep®
Pass door System for fingersafe panels
16
ATTENTION!Left and right version. Right version drawn on drawings.
Add the HINGE HOLE to the side (left/right) where the hinges are needed.
KIT right handed door KIT left handed door
CONFIGURATION
17
A ( 1 : 1 )
A
This drawing is property of FlexiForce,and contains confidentional information.
All rights strictly reserved. Reproduction, use for production purposes,issue to third parties, in any form whatever,
is not permitted without written authority from the proprietors.
TOLERANCES UNLESS OTHERWISE STATEDAcc. TO .
Safe Step sheet bottom panels...
NAMEDATENETT WEIGHT
DESCRIPTION
ARTICLE CODE
DRAWING NO.
REVISION DATE
MATERIALTREATMENT
WEIGHTVOLUMEAREA
A2
Aluminium 6063 T6
SCALE:
1:2
JoFr
...11-11-2010
...
GENERALROUGHNESS: PROJ.:
3.2 ISO 2768-mK
UNIT:
mm
- kg/mmm³mm²
--
28-12-2010
58 148 110 FORM.:
kg
E:\V
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058-
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8 14
8 110.idw
-15-10-201058 148 0001033LSAlu for Door Casing11REMARKSREV. DATEDRAWING NO.ARTICLE CODEDESCRIPTIONQTYITEM
28-12-2010 Changed drill pattern drawing number. JoFrREVISION DATE DESCRIPTION NAME
FOR INFORMATIONONLY !
PANEL HEIGHT ART.CODE ART.CODE ART.CODE Dim.A Dim.B Dim.C Dim.D WEIGHT
TREATMENT BRUT ANODISED WHITE RAL9016STANDARD 500 ALS1-500KE00R/L ALS1-500KE01R/L ALS1-500KE02R/L 432,9 491,3 - - 0,451 kgHINGE HOLES 500 ALS1-500KE10R/L ALS1-500KE11R/L ALS1-500KE12R/L 432,9 491,3 314 - 0,417 kgLOCK HOLE 500 ALS1-500KE20R/L ALS1-500KE21R/L ALS1-500KE22R/L 432,9 491,3 - 202 0,447 kgSTANDARD 610 ALS1-610KE00R/L ALS1-610KE01R/L ALS1-610KE02R/L 542,9 601,3 - - 0,55 kgHINGE HOLES 610 ALS1-610KE10R/L ALS1-610KE11R/L ALS1-610KE12R/L 542,9 601,3 424 - 0,516 kgLOCK HOLE 610 ALS1-610KE20R/L ALS1-610KE21R/L ALS1-610KE22R/L 542,9 601,3 - 257 0,546 kg
2,3( )
30 154
,1(x4
)
23
A 0,514
B 0,5
93°
50
11
D
R4(x4)
80 C 0,5
NO
MINA
L DIME
NSION ±0.1
±0.1±0.2±0.3±0.5±0.8±1.2±2
ISO 2768m TOLERANCE
0.5-3 >3-6 >6-30 >30-120 >120-400 >400-1000 >1000-2000 >2000-4000
HINGE HOLES
LOCK HOLE
STANDARD
7688
6
33
6,5(x4)
R4(x4)
1714
Option: make holes by using drill pattern, drawing: 10 135 050.
20,5
Left and right version, right handed version drawn
Alternative for cutting holes: use profile 1033LSF, drwaing 58 148 600.
1
18
A ( 1 : 1 )
A
This drawing is property of FlexiForce,and contains confidentional information.
All rights strictly reserved. Reproduction, use for production purposes,issue to third parties, in any form whatever,
is not permitted without written authority from the proprietors.
TOLERANCES UNLESS OTHERWISE STATEDAcc. TO .
Safe Step sheet middle panels...
NAMEDATENETT WEIGHT
DESCRIPTION
ARTICLE CODE
DRAWING NO.
REVISION DATE
MATERIALTREATMENT
WEIGHTVOLUMEAREA
A2
Aluminium 6063 T6
SCALE:
1:2
JoFr
...11-11-2010
...
GENERALROUGHNESS: PROJ.:
3.2 ISO 2768-mK
UNIT:
mm
- kg/mmm³mm²
--
28-12-2010
58 148 120 FORM.:
kg
E:\V
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en\A
058-
3 Me
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ntss
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en\5
8 14
8 120.idw
-15-10-201058 148 0001033LSAlu for Door Casing11REMARKSREV. DATEDRAWING NO.ARTICLE CODEDESCRIPTIONQTYITEM
28-12-2010 Changed drill pattern drawing number and tolerance. JoFrREVISION DATE DESCRIPTION NAME
FOR INFORMATIONONLY !
PANEL HEIGHT ART.CODE ART.CODE ART.CODE Dim.A Dim.B Dim.C Dim.D WEIGHT
TREATMENT BRUT ANODISED WHITE RAL9016STANDARD 500 ALS2-500KE00R/L ALS2-500KE01R/L ALS2-500KE02R/L 444,5 490,5 - - 0,448 kgHINGE HOLES 500 ALS2-500KE10R/L ALS2-500KE11R/L ALS2-500KE12R/L 444,5 490,5 314 - 0,414 kgLOCK HOLE 500 ALS2-500KE20R/L ALS2-500KE21R/L ALS2-500KE22R/L 444,5 490,5 - 202 0,445 kgSTANDARD 610 ALS2-610KE00R/L ALS2-610KE01R/L ALS2-610KE02R/L 554,5 600,5 - - 0,547 kgHINGE HOLES 610 ALS2-610KE10R/L ALS2-610KE11R/L ALS2-610KE12R/L 554,5 600,5 424 - 0,505 kgLOCK HOLE 610 ALS2-610KE20R/L ALS2-610KE21R/L ALS2-610KE22R/L 554,5 600,5 - 257 0,543 kg
6
30 154
,1(x4
)
23
A 0,514
B 0 -1
50
11
D
R4(x4)
80 C 0,5
NO
MINA
L DIME
NSION ±0.1
±0.1±0.2±0.3±0.5±0.8±1.2±2
ISO 2768m TOLERANCE
0.5-3 >3-6 >6-30 >30-120 >120-400 >400-1000 >1000-2000 >2000-4000
HINGE HOLES
LOCK HOLE
STANDARD
7688
6
33
6,5(x4)
R4(x4)
1714
Option: make holes by using drill pattern, drawing: 10 135 050.
20,5
Left and right version, right handed version drawn
104° 24,1
()
Alternative for cutting holes: use profile 1033LSF, drwaing 58 148 600.
1
19
A ( 1 : 1 )
A
This drawing is property of FlexiForce,and contains confidentional information.
All rights strictly reserved. Reproduction, use for production purposes,issue to third parties, in any form whatever,
is not permitted without written authority from the proprietors.
TOLERANCES UNLESS OTHERWISE STATEDAcc. TO .
Safe Step sheet top panels...
NAMEDATENETT WEIGHT
DESCRIPTION
ARTICLE CODE
DRAWING NO.
REVISION DATE
MATERIALTREATMENT
WEIGHTVOLUMEAREA
A2
Aluminium 6063 T6
SCALE:
1:2
JoFr
...11-11-2010
...
GENERALROUGHNESS: PROJ.:
3.2 ISO 2768-mK
UNIT:
mm
- kg/mmm³mm²
--
28-12-2010
58 148 130 FORM.:
kg
E:\V
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058-
3 Me
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8 14
8 130.idw
-15-10-201058 148 0001033LSAlu for Door Casing11REMARKSREV. DATEDRAWING NO.ARTICLE CODEDESCRIPTIONQTYITEM
28-12-2010 Changed drill pattern drawing number and tolerance. JoFrREVISION DATE DESCRIPTION NAME
FOR INFORMATIONONLY !
PANEL HEIGHT ART.CODE ART.CODE ART.CODE WEIGHT
TREATMENT BRUT ANODISED WHITE RAL9016STANDARD 500/610 ALS3-300KE00R/L ALS3-300KE01R/L ALS3-300KE02R/L 0,277 kgHINGE HOLES 500/610 ALS3-300KE10R/L ALS3-300KE11R/L ALS3-300KE12R/L 0,243 kgLOCK HOLE 500/610 ALS3-300KE20R/L ALS3-300KE21R/L ALS3-300KE22R/L 0,273 kg
6
4,1(x
2)
23
286,4
355,5 - 10+
50
11
127,5( )R4(x4)
107
NO
MINA
L DIME
NSION ±0.1
±0.1±0.2±0.3±0.5±0.8±1.2±2
ISO 2768m TOLERANCE
0.5-3 >3-6 >6-30 >30-120 >120-400 >400-1000 >1000-2000 >2000-4000
HINGE HOLES
LOCK HOLE
STANDARD
7688
6
33
6,5(x4)
R4(x4)
1714
Option: make holes by using drill pattern, drawing: 10 135 060.
20,5
Left and right version, right handed version drawn
104°
10
24,1
()
45°
268,53( )
Alternative for cutting holes: use profile 1033LSF, drwaing 58 148 600.
1
91( )157,5
178
20
This drawing is property of FlexiForce,and contains confidentional information.
All rights strictly reserved. Reproduction, use for production purposes,issue to third parties, in any form whatever,
is not permitted without written authority from the proprietors.
TOLERANCES UNLESS OTHERWISE STATEDAcc. TO .
Safe Step sheet horizontal...
NAMEDATENETT WEIGHT
DESCRIPTION
ARTICLE CODE
DRAWING NO.
REVISION DATE
MATERIALTREATMENT
WEIGHTVOLUMEAREA
A2
Aluminium 6063 T6
SCALE:
1:2
JoFr
...11-11-2010
...
GENERALROUGHNESS: PROJ.:
3.2 ISO 2768-mK
UNIT:
mm
- kg/mmm³mm²
--
28-12-2010
58 148 140 FORM.:
kg
E:\V
aultWor
kspa
ce\R
&D\P
roject
en\A
058-
3 Me
erpu
ntss
lot
loop
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\02-
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en\5
8 14
8 14
0.idw
-15-10-201058 148 0001033LSAlu for Door Casing11REMARKSREV. DATEDRAWING NO.ARTICLE CODEDESCRIPTIONQTYITEM
28-12-2010 Changed drill pattern drawing number. JoFrREVISION DATE DESCRIPTION NAME
FOR INFORMATIONONLY !
ART.CODE ART.CODE ART.CODE Dim.A Dim.B WEIGHT
TREATMENT BRUT ANODISED WHITE RAL9016STANDARD ALS4-1002U00 ALS4-1002U01 ALS4-1002U02 927,7 1002 0,831 kgSTANDARD ALS4-1212U00 ALS4-1212U01 ALS4-1212U02 1137,7 1212 1,005 kg
4,1(x
2)
23
A 0,5
B 0,5
NO
MINA
L DIME
NSION ±0.1
±0.1±0.2±0.3±0.5±0.8±1.2±2
ISO 2768m TOLERANCE
0.5-3 >3-6 >6-30 >30-120 >120-400 >400-1000 >1000-2000 >2000-4000
Option: make holes by using drill pattern, drawing: 10 135 060, 10 135 160 or 10 135 260.
10(x2)
45°(x
2)
(B-162)
1
21
This drawing is property of FlexiForce,and contains confidentional information.
All rights strictly reserved. Reproduction, use for production purposes,issue to third parties, in any form whatever,
is not permitted without written authority from the proprietors.
TOLERANCES UNLESS OTHERWISE STATEDAcc. TO .
Safe Step door bottompanels...
NAMEDATENETT WEIGHT
DESCRIPTION
ARTICLE CODE
DRAWING NO.
REVISION DATE
MATERIALTREATMENT
WEIGHTVOLUMEAREA
A2
Aluminium 6063 T6
SCALE:
1:2
JoFr
...11-11-2010
...
GENERALROUGHNESS: PROJ.:
3.2 ISO 2768-mK
UNIT:
mm
- kg/mmm³mm²
--
28-12-2010
58 149 110 FORM.:
kg
E:\V
aultWor
kspa
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roject
en\A
058-
3 Me
erpu
ntss
lot
loop
deur
\02-
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en\5
8 14
9 110.idw
-18-08-200958 149 0001033LDAlu for Door Panel11REMARKSREV. DATEDRAWING NO.ARTICLE CODEDESCRIPTIONQTYITEM
28-12-2010 Adjusted drawing numbers of drill patterns. JoFrREVISION DATE DESCRIPTION NAME
FOR INFORMATIONONLY !
30
4,1(x
4)
A 0,5
14
B 0,5
NO
MINA
L DIME
NSION ±0.1
±0.1±0.2±0.3±0.5±0.8±1.2±2
ISO 2768m TOLERANCE
0.5-3 >3-6 >6-30 >30-120 >120-400 >400-1000 >1000-2000 >2000-4000
HINGE HOLES
LOCK HOLE
STANDARD
Option: make 3x screw holes by using drill pattern, drawing: 10 135 050.
Left and right version, right handed version drawn
45°
(B-70)
C 0,5
20
730,2(x2)6,5(x4)
80
16,6
19
133R4(x4)
D
PANEL HEIGHT ART.CODE ART.CODE ART.CODE Dim.A Dim.B Dim.C Dim.D WEIGHT
TREATMENT BRUT ANODISED WHITE RAL9016STANDARD 500 ALD1-500KE00R/L ALD1-500KE01R/L ALD1-500KE02R/L 413,4 488,5 - - 0,307 kgHINGE HOLES 500 ALD1-500KE10R/L ALD1-500KE11R/L ALD1-500KE12R/L 413,4 488,5 314 - 0,306 kgLOCK HOLE 500 ALD1-500KE20R/L ALD1-500KE21R/L ALD1-500KE22R/L 413,4 488,5 - 160,5 0,293 kgSTANDARD 610 ALD1-610KE00R/L ALD1-610KE01R/L ALD1-610KE02R/L 523,4 598,5 - - 0,375 kgHINGE HOLES 610 ALD1-610KE10R/L ALD1-610KE11R/L ALD1-610KE12R/L 523,4 598,5 424 - 0,373 kgLOCK HOLE 610 ALD1-610KE20R/L ALD1-610KE21R/L ALD1-610KE22R/L 523,4 598,5 - 215,5 0,357 kg
15
23
10( )
Option: make holes by using drill pattern, drawing: 10 135 020.
1
22
A ( 3:7 )SIDE VIEW OF MAIN LOCK HOLE
B ( 3:7 )SIDE VIEW OF 1034CLM LOCK HOLE
This drawing is property of FlexiForce,and contains confidentional information.
All rights strictly reserved. Reproduction, use for production purposes,issue to third parties, in any form whatever,
is not permitted without written authority from the proprietors.
TOLERANCES UNLESS OTHERWISE STATEDAcc. TO .
Safe Step door middlepanels...
NAMEDATENETT WEIGHT
DESCRIPTION
ARTICLE CODE
DRAWING NO.
REVISION DATE
MATERIALTREATMENT
WEIGHTVOLUMEAREA
A2
Aluminium 6063 T6
SCALE:
1:2
JoFr
...11-11-2010
...
GENERALROUGHNESS: PROJ.:
3.2 ISO 2768-mK
UNIT:
mm
- kg/mmm³mm²
--
28-12-2010
58 149 120 FORM.:
kg
E:\V
aultWor
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&D\P
roject
en\A
058-
1 Sa
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02-T
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map
ipt, ia
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58 149
120
.idw
A
-18-08-200958 149 0001033LDAlu for Door Panel11REMARKSREV. DATEDRAWING NO.ARTICLE CODEDESCRIPTIONQTYITEM
B
28-12-2010 Added 1034CLM LOCK HOLE to drawing. Changed toleration. JoFr02-10-2010 Changed dimensions JoFrREVISION DATE DESCRIPTION NAME
FOR INFORMATIONONLY !
304
,1(x4
)
A 0,514
B 0 -1
NO
MINA
L DIME
NSION ±0.1
±0.1±0.2±0.3±0.5±0.8±1.2±2
ISO 2768m TOLERANCE
0.5-3 >3-6 >6-30 >30-120 >120-400 >400-1000 >1000-2000 >2000-4000
HINGE HOLES
LOCK HOLE
STANDARD
Option: make holes by using drill pattern, drawing: 10 135 050.
Left and right version, right handed version drawn
C 0,5
20
730,2(x2)6,5(x4)
80
16,6
19
133 R4(x4)
D
PANEL HEIGHT ART.CODE ART.CODE ART.CODE Dim.A Dim.B Dim.C Dim.D Dim.E Dim. F WEIGHT
TREATMENT BRUT ANODISED WHITE RAL9016STANDARD 500 ALD2-500KE00R/L ALD2-500KE01R/L ALD2-500KE02R/L 444,5 490,5 - - - - 0,324 kgHINGE HOLES 500 ALD2-500KE10R/L ALD2-500KE11R/L ALD2-500KE12R/L 444,5 490,5 314 - - - 0,323 kgLOCK HOLE 500 ALD2-500KE20R/L ALD2-500KE21R/L ALD2-500KE22R/L 444,5 490,5 - 160,5 - - 0,311 kgMAIN LOCK HOLE 500 ALD2-500KE30R/L ALD2-500KE31R/L ALD2-500KE32R/L 444,5 490,5 - - 107,4 - 0,297 kg1034CLM LOCK HOLE 500 ALD2-500KE40R/L ALD2-500KE41R/L ALD2-500KE42R/L 444,5 490,5 - - - 144,1 0,299 kgSTANDARD 610 ALD2-610KE00R/L ALD2-610KE01R/L ALD2-610KE02R/L 554,5 600,5 - - - - 0,395 kgHINGE HOLES 610 ALD2-610KE10R/L ALD2-610KE11R/L ALD2-610KE12R/L 554,5 600,5 424 - - - 0,394 kgLOCK HOLE 610 ALD2-610KE20R/L ALD2-610KE21R/L ALD2-610KE22R/L 554,5 600,5 - 215,5 - - 0,379 kgMAIN LOCK HOLE 610 ALD2-610KE30R/L ALD2-610KE31R/L ALD2-610KE32R/L 554,5 600,5 - - 162,4 - 0,362 kg1034CLM LOCK HOLE 610 ALD2-610KE40R/L ALD2-610KE41R/L ALD2-610KE42R/L 554,5 600,5 - - - 199,1 0,365 kg
15
6
104° 24,1
()
MAIN LOCK HOLE
230E
19
16,6
R4(x4)
23
92 20
381578,5(x2) 1
7
25
E+190
Option: make holes by using drill pattern, drawing: 10 135 020.
1
19
12
196
13,6
17,5
R4(x4)
1034CLM LOCK HOLE
F
12(x
4)
181,5
20
12
19
92
70,5
46
F+160,25
18
23
This drawing is property of FlexiForce,and contains confidentional information.
All rights strictly reserved. Reproduction, use for production purposes,issue to third parties, in any form whatever,
is not permitted without written authority from the proprietors.
TOLERANCES UNLESS OTHERWISE STATEDAcc. TO .
Safe Step door top panels...
NAMEDATENETT WEIGHT
DESCRIPTION
ARTICLE CODE
DRAWING NO.
REVISION DATE
MATERIALTREATMENT
WEIGHTVOLUMEAREA
A2
Aluminium 6063 T6
SCALE:
1:2
JoFr
...11-11-2010
...
GENERALROUGHNESS: PROJ.:
3.2 ISO 2768-mK
UNIT:
mm
- kg/mmm³mm²
--
28-12-2010
58 149 130 FORM.:
kg
E:\V
aultWor
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roject
en\A
058-
1 Sa
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02-T
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map
ipt, ia
m en
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58 149
130
.idw
-18-08-200958 149 0001033LDAlu for Door Panel11REMARKSREV. DATEDRAWING NO.ARTICLE CODEDESCRIPTIONQTYITEM
28-12-2010 Adjusted drawing numbers of drill patterns. Changed tolerance. JoFrREVISION DATE DESCRIPTION NAME
FOR INFORMATIONONLY !
4,1(x2)
192,9
286 - 10+
NO
MINA
L DIME
NSION ±0.1
±0.1±0.2±0.3±0.5±0.8±1.2±2
ISO 2768m TOLERANCE
0.5-3 >3-6 >6-30 >30-120 >120-400 >400-1000 >1000-2000 >2000-4000
HINGE HOLES
LOCK HOLE
STANDARD
Option: make holes by using drill pattern, drawing: 10 135 060.
Left and right version, right handed version drawn
107
20
73(x2)6,5(x4)
91( )
16,6
19
133
R4(x4
)
86( )
PANEL HEIGHT ART.CODE ART.CODE ART.CODE WEIGHT
TREATMENT BRUT ANODISED WHITE RAL9016STANDARD 500/610 ALD3-300KE00R/L ALD3-300KE01R/L ALD3-300KE02R/L 0,17 kgHINGE HOLES 500/610 ALD3-300KE10R/L ALD3-300KE11R/L ALD3-300KE12R/L 0,169 kgLOCK HOLE 500/610 ALD3-300KE20R/L ALD3-300KE21R/L ALD3-300KE22R/L 0,156 kg
6
104° 24,1
()
23
10
45°
210( )
1
88
67
Option: make holes by using drill pattern, drawing: 10 135 040.
24
This drawing is property of FlexiForce,and contains confidentional information.
All rights strictly reserved. Reproduction, use for production purposes,issue to third parties, in any form whatever,
is not permitted without written authority from the proprietors.
TOLERANCES UNLESS OTHERWISE STATEDAcc. TO .
Safe Step door horizontal...
NAMEDATENETT WEIGHT
DESCRIPTION
ARTICLE CODE
DRAWING NO.
REVISION DATE
MATERIALTREATMENT
WEIGHTVOLUMEAREA
A2
Aluminium 6063 T6
SCALE:
1:2
JoFr
...11-11-2010
...
GENERALROUGHNESS: PROJ.:
3.2 ISO 2768-mK
UNIT:
mm
- kg/mmm³mm²
--
28-12-2010
58 149 140 FORM.:
kg
E:\V
aultWor
kspa
ce\R
&D\P
roject
en\A
058-
3 Me
erpu
ntss
lot
loop
deur
\02-
Teke
ning
en\5
8 14
9 14
0.idw
-18-08-200958 149 0001033LDAlu for Door Panel11REMARKSREV. DATEDRAWING NO.ARTICLE CODEDESCRIPTIONQTYITEM
28-12-2010 Adjusted drawing number of drill pattern. JoFrREVISION DATE DESCRIPTION NAME
FOR INFORMATIONONLY !B 0,5
NO
MINA
L DIME
NSION ±0.1
±0.1±0.2±0.3±0.5±0.8±1.2±2
ISO 2768m TOLERANCE
0.5-3 >3-6 >6-30 >30-120 >120-400 >400-1000 >1000-2000 >2000-4000
ART.CODE ART.CODE ART.CODE Dim.A Dim.B WEIGHT
TREATMENT BRUT ANODISED WHITE RAL9016STANDARD ALD4-863U00 ALD4-863U01 ALD4-863U02 740,7 863 0,538 kgSTANDARD ALD4-1073U00 ALD4-1073U01 ALD4-1073U02 950,7 1073 0,656 kg
(B-140)
Option: make holes by using drill pattern, drawing: 10 135 060, 10 135 160 or 10 135 260.
45°(x
2)10(x2)
4,1(x2)
A 0,5
1
25
-10-09-200958 168 0001033LBLow threshold alu profile for seal11REMARKSREV. DATEDRAWING NO.ARTICLE CODEDESCRIPTIONQTYITEM
This drawing is property of FlexiForce,and contains confidentional information.
All rights strictly reserved. Reproduction, use for production purposes,issue to third parties, in any form whatever,
is not permitted without written authority from the proprietors.
TOLERANCES UNLESS OTHERWISE STATEDAcc. TO .
Low threshold profile for seal with cut...
NAMEDATENETT WEIGHT
DESCRIPTION
ARTICLE CODE
DRAWING NO.
REVISION DATE
MATERIALTREATMENT
WEIGHTVOLUMEAREA
A3
Aluminium 6063 T6
SCALE:
1:2
JoFr
...29-11-2010
GENERALROUGHNESS: PROJ.:
3.2 ISO 2768-cK
UNIT:
mm
- kg/mmm³mm²
--
29-11-2010
58 168 500 FORM.:
kg
E:\V
aultWor
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en\A
058-
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58 168
500
.idw
REVISION DATE DESCRIPTION NAME
NO
MINA
L DIME
NSION ±0.2
±0.3±0.5±0.8±1.2±2±3±4
ISO 2768c TOLERANCE
0.5-3 >3-6 >6-30 >30-120 >120-400 >400-1000 >1000-2000 >2000-4000
FOR INFORMATIONONLY !
35(x2)
13(x2)
1
ART.CODE ART.CODE ART.CODE Dim.A
TREATMENT BRUT ANODISED WHITE RAL9016 ALB4-833U00 ALB4-833U01 ALB4-833U02 833 mmALB4-1043U00 ALB4-1043U01 ALB4-1043U02 1043 mm
A
26
PRODUCTION GUIDE sawing Metecno profiles
SafeStep®
Pass door System for fingersafe panels
27
ATTENTION!Left and right version. Right version drawn on drawings.
Add the HINGE HOLE to the side (left/right) where the hinges are needed.
KIT right handed door KIT left handed door
CONFIGURATION
28
A ( 1 : 1 )
A
This drawing is property of FlexiForce,and contains confidentional information.
All rights strictly reserved. Reproduction, use for production purposes,issue to third parties, in any form whatever,
is not permitted without written authority from the proprietors.
TOLERANCES UNLESS OTHERWISE STATEDAcc. TO .
Safe Step sheet bottom panels...
NAMEDATENETT WEIGHT
DESCRIPTION
ARTICLE CODE
DRAWING NO.
REVISION DATE
MATERIALTREATMENT
WEIGHTVOLUMEAREA
A2
Aluminium 6063 T6
SCALE:
1:2
JoFr
...11-11-2010
...
GENERALROUGHNESS: PROJ.:
3.2 ISO 2768-mK
UNIT:
mm
- kg/mmm³mm²
--
28-12-2010
58 148 210 FORM.:
kg
E:\V
aultWor
kspa
ce\R
&D\P
roject
en\A
058-
3 Me
erpu
ntss
lot
loop
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\02-
Teke
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en\5
8 14
8 210.idw
-15-10-201058 148 0001033LSAlu for Door Casing11REMARKSREV. DATEDRAWING NO.ARTICLE CODEDESCRIPTIONQTYITEM
28-12-2010 Changed drill pattern drawing number. JoFrREVISION DATE DESCRIPTION NAME
FOR INFORMATIONONLY !
PANEL HEIGHT ART.CODE ART.CODE ART.CODE Dim.A Dim.B Dim.C Dim.D WEIGHT
TREATMENT BRUT ANODISED WHITE RAL9016STANDARD 500 ALS1-500M00R/L ALS1-500M01R/L ALS1-500M02R/L 440,4 498,8 - - 0,456 kgHINGE HOLES 500 ALS1-500M10R/L ALS1-500M11R/L ALS1-500M12R/L 440,4 498,8 314 - 0,422 kgLOCK HOLE 500 ALS1-500M20R/L ALS1-500M21R/L ALS1-500M22R/L 440,4 498,8 - 209 0,452 kgSTANDARD 610 ALS1-610M00R/L ALS1-610M01R/L ALS1-610M02R/L 550,4 608,8 - - 0,555 kgHINGE HOLES 610 ALS1-610M10R/L ALS1-610M11R/L ALS1-610M12R/L 550,4 608,8 424 - 0,521 kgLOCK HOLE 610 ALS1-610M20R/L ALS1-610M21R/L ALS1-610M22R/L 550,4 608,8 - 264 0,551 kg
2,3( )
30 154
,1(x4
)
23
A 0,514
B 0,5
93°
50
11
D
R4(x4)
80 C 0,5
NO
MINA
L DIME
NSION ±0.1
±0.1±0.2±0.3±0.5±0.8±1.2±2
ISO 2768m TOLERANCE
0.5-3 >3-6 >6-30 >30-120 >120-400 >400-1000 >1000-2000 >2000-4000
HINGE HOLES
LOCK HOLE
STANDARD
7688
6
33
6,5(x4)
R4(x4)
1714
Option: make holes by using drill pattern, drawing: 10 135 150.
20,5
Left and right version, right handed version drawn
Alternative for cutting holes: use profile 1033LSF, drwaing 58 148 600.
183°
5,4( )
29
A ( 1 : 1 )
A
This drawing is property of FlexiForce,and contains confidentional information.
All rights strictly reserved. Reproduction, use for production purposes,issue to third parties, in any form whatever,
is not permitted without written authority from the proprietors.
TOLERANCES UNLESS OTHERWISE STATEDAcc. TO .
Safe Step sheet middle panels...
NAMEDATENETT WEIGHT
DESCRIPTION
ARTICLE CODE
DRAWING NO.
REVISION DATE
MATERIALTREATMENT
WEIGHTVOLUMEAREA
A2
Aluminium 6063 T6
SCALE:
1:2
JoFr
...11-11-2010
...
GENERALROUGHNESS: PROJ.:
3.2 ISO 2768-mK
UNIT:
mm
- kg/mmm³mm²
--
28-12-2010
58 148 220 FORM.:
kg
E:\V
aultWor
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en\A
058-
3 Me
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ntss
lot
loop
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\02-
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en\5
8 14
8 22
0.idw
-15-10-201058 148 0001033LSAlu for Door Casing11REMARKSREV. DATEDRAWING NO.ARTICLE CODEDESCRIPTIONQTYITEM
28-12-2010 Changed drill pattern drawing number and tolerance. JoFrREVISION DATE DESCRIPTION NAME
FOR INFORMATIONONLY !
PANEL HEIGHT ART.CODE ART.CODE ART.CODE Dim.A Dim.B Dim.C Dim.D WEIGHT
TREATMENT BRUT ANODISED WHITE RAL9016STANDARD 500 ALS2-500M00R/L ALS2-500M01R/L ALS2-500M02R/L 444,5 497,5 - - 0,45 kgHINGE HOLES 500 ALS2-500M10R/L ALS2-500M11R/L ALS2-500M12R/L 444,5 497,5 314 - 0,416 kgLOCK HOLE 500 ALS2-500M20R/L ALS2-500M21R/L ALS2-500M22R/L 444,5 497,5 - 209 0,447 kgSTANDARD 610 ALS2-610M00R/L ALS2-610M01R/L ALS2-610M02R/L 554,5 607,5 - - 0,549 kgHINGE HOLES 610 ALS2-610M10R/L ALS2-610M11R/L ALS2-610M12R/L 554,5 607,5 424 - 0,507 kgLOCK HOLE 610 ALS2-610M20R/L ALS2-610M21R/L ALS2-610M22R/L 554,5 607,5 - 264 0,545 kg
11
30 154
,1(x4
)
23
A 0,514
B 0 -1
50
11
D
R4(x4)
80 C 0,5
NO
MINA
L DIME
NSION ±0.1
±0.1±0.2±0.3±0.5±0.8±1.2±2
ISO 2768m TOLERANCE
0.5-3 >3-6 >6-30 >30-120 >120-400 >400-1000 >1000-2000 >2000-4000
HINGE HOLES
LOCK HOLE
STANDARD
7688
6
33
6,5(x4)
R4(x4)
1714
Option: make holes by using drill pattern, drawing: 10 135 150.
20,5
Left and right version, right handed version drawn
31()
Alternative for cutting holes: use profile 1033LSF, drwaing 58 148 600.
1
109,5°
30
A ( 1 : 1 )
A
This drawing is property of FlexiForce,and contains confidentional information.
All rights strictly reserved. Reproduction, use for production purposes,issue to third parties, in any form whatever,
is not permitted without written authority from the proprietors.
TOLERANCES UNLESS OTHERWISE STATEDAcc. TO .
Safe Step sheet top panels...
NAMEDATENETT WEIGHT
DESCRIPTION
ARTICLE CODE
DRAWING NO.
REVISION DATE
MATERIALTREATMENT
WEIGHTVOLUMEAREA
A2
Aluminium 6063 T6
SCALE:
1:2
JoFr
...11-11-2010
...
GENERALROUGHNESS: PROJ.:
3.2 ISO 2768-mK
UNIT:
mm
- kg/mmm³mm²
--
28-12-2010
58 148 230 FORM.:
kg
E:\V
aultWor
kspa
ce\R
&D\P
roject
en\A
058-
3 Me
erpu
ntss
lot
loop
deur
\02-
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ning
en\5
8 14
8 23
0.idw
-15-10-201058 148 0001033LSAlu for Door Casing11REMARKSREV. DATEDRAWING NO.ARTICLE CODEDESCRIPTIONQTYITEM
28-12-2010 Changed drill pattern drawing number and tolerance. JoFrREVISION DATE DESCRIPTION NAME
FOR INFORMATIONONLY !
PANEL HEIGHT ART.CODE ART.CODE ART.CODE WEIGHT
TREATMENT BRUT ANODISED WHITE RAL9016STANDARD 500/610 ALS3-300M00R/L ALS3-300M01R/L ALS3-300M02R/L 0,275 kgHINGE HOLES 500/610 ALS3-300M10R/L ALS3-300M11R/L ALS3-300M12R/L 0,241 kgLOCK HOLE 500/610 ALS3-300M20R/L ALS3-300M21R/L ALS3-300M22R/L 0,271 kg
11
4,1(x
2)
23
278,9
355 - 10+
50
11
126,5( )R4(x4)
107
NO
MINA
L DIME
NSION ±0.1
±0.1±0.2±0.3±0.5±0.8±1.2±2
ISO 2768m TOLERANCE
0.5-3 >3-6 >6-30 >30-120 >120-400 >400-1000 >1000-2000 >2000-4000
HINGE HOLES
LOCK HOLE
STANDARD
7688
6
33
6,5(x4)
R4(x4)
1714
Option: make holes by using drill pattern, drawing: 10 135 160.
20,5
Left and right version, right handed version drawn
10
31()
45°
263,1( )
Alternative for cutting holes: use profile 1033LSF, drwaing 58 148 600.
1
109,5°
90,5( )157,5
178,5
31
This drawing is property of FlexiForce,and contains confidentional information.
All rights strictly reserved. Reproduction, use for production purposes,issue to third parties, in any form whatever,
is not permitted without written authority from the proprietors.
TOLERANCES UNLESS OTHERWISE STATEDAcc. TO .
Safe Step sheet horizontal...
NAMEDATENETT WEIGHT
DESCRIPTION
ARTICLE CODE
DRAWING NO.
REVISION DATE
MATERIALTREATMENT
WEIGHTVOLUMEAREA
A2
Aluminium 6063 T6
SCALE:
1:2
JoFr
...11-11-2010
...
GENERALROUGHNESS: PROJ.:
3.2 ISO 2768-mK
UNIT:
mm
- kg/mmm³mm²
--
28-12-2010
58 148 140 FORM.:
kg
E:\V
aultWor
kspa
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&D\P
roject
en\A
058-
3 Me
erpu
ntss
lot
loop
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\02-
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en\5
8 14
8 14
0.idw
-15-10-201058 148 0001033LSAlu for Door Casing11REMARKSREV. DATEDRAWING NO.ARTICLE CODEDESCRIPTIONQTYITEM
28-12-2010 Changed drill pattern drawing number. JoFrREVISION DATE DESCRIPTION NAME
FOR INFORMATIONONLY !
ART.CODE ART.CODE ART.CODE Dim.A Dim.B WEIGHT
TREATMENT BRUT ANODISED WHITE RAL9016STANDARD ALS4-1002U00 ALS4-1002U01 ALS4-1002U02 927,7 1002 0,831 kgSTANDARD ALS4-1212U00 ALS4-1212U01 ALS4-1212U02 1137,7 1212 1,005 kg
4,1(x
2)
23
A 0,5
B 0,5
NO
MINA
L DIME
NSION ±0.1
±0.1±0.2±0.3±0.5±0.8±1.2±2
ISO 2768m TOLERANCE
0.5-3 >3-6 >6-30 >30-120 >120-400 >400-1000 >1000-2000 >2000-4000
Option: make holes by using drill pattern, drawing: 10 135 060, 10 135 160 or 10 135 260.
10(x2)
45°(x
2)
(B-162)
1
32
This drawing is property of FlexiForce,and contains confidentional information.
All rights strictly reserved. Reproduction, use for production purposes,issue to third parties, in any form whatever,
is not permitted without written authority from the proprietors.
TOLERANCES UNLESS OTHERWISE STATEDAcc. TO .
Safe Step door bottompanels...
NAMEDATENETT WEIGHT
DESCRIPTION
ARTICLE CODE
DRAWING NO.
REVISION DATE
MATERIALTREATMENT
WEIGHTVOLUMEAREA
A2
Aluminium 6063 T6
SCALE:
1:2
JoFr
...11-11-2010
...
GENERALROUGHNESS: PROJ.:
3.2 ISO 2768-mK
UNIT:
mm
- kg/mmm³mm²
--
28-12-2010
58 149 210 FORM.:
kg
E:\V
aultWor
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ce\R
&D\P
roject
en\A
058-
3 Me
erpu
ntss
lot
loop
deur
\02-
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en\5
8 14
9 210.idw
-18-08-200958 149 0001033LDAlu for Door Panel11REMARKSREV. DATEDRAWING NO.ARTICLE CODEDESCRIPTIONQTYITEM
28-12-2010 Adjusted drawing numbers of drill patterns. JoFrREVISION DATE DESCRIPTION NAME
FOR INFORMATIONONLY !
30
4,1(x
4)
A 0,514
B 0,5
NO
MINA
L DIME
NSION ±0.1
±0.1±0.2±0.3±0.5±0.8±1.2±2
ISO 2768m TOLERANCE
0.5-3 >3-6 >6-30 >30-120 >120-400 >400-1000 >1000-2000 >2000-4000
HINGE HOLES
LOCK HOLE
STANDARD
Option: make 3x screw holes by using drill pattern, drawing: 10 135 150.
Left and right version, right handed version drawn
45°
(B-70)
C 0,5
20
730,2(x2)6,5(x4)
80
16,6
19
133R4(x4)
D
PANEL HEIGHT ART.CODE ART.CODE ART.CODE Dim.A Dim.B Dim.C Dim.D WEIGHTSTANDARD 500 ALD1-500M00R/L ALD1-500M01R/L ALD1-500M02R/L 420,9 496 - - 0,31 kgHINGE HOLES 500 ALD1-500M10R/L ALD1-500M11R/L ALD1-500M12R/L 420,9 496 314 - 0,309 kgLOCK HOLE 500 ALD1-500M20R/L ALD1-500M21R/L ALD1-500M22R/L 420,9 496 - 167,5 0,296 kgSTANDARD 610 ALD1-610M00R/L ALD1-610M01R/L ALD1-610M02R/L 530,9 606 - - 0,378 kgHINGE HOLES 610 ALD1-610M10R/L ALD1-610M11R/L ALD1-610M12R/L 530,9 606 424 - 0,376 kgLOCK HOLE 610 ALD1-610M20R/L ALD1-610M21R/L ALD1-610M22R/L 530,9 606 - 222,5 0,36 kg
15
23
10( )
Option: make holes by using drill pattern, drawing: 10 135 120.
1
83°
5,4( )
33
A ( 3:7 )SIDE VIEW OF MAIN LOCK HOLE
B ( 3:7 )SIDE VIEW OF 1034CLM LOCK HOLE
This drawing is property of FlexiForce,and contains confidentional information.
All rights strictly reserved. Reproduction, use for production purposes,issue to third parties, in any form whatever,
is not permitted without written authority from the proprietors.
TOLERANCES UNLESS OTHERWISE STATEDAcc. TO .
Safe Step door middlepanels...
NAMEDATENETT WEIGHT
DESCRIPTION
ARTICLE CODE
DRAWING NO.
REVISION DATE
MATERIALTREATMENT
WEIGHTVOLUMEAREA
A2
Aluminium 6063 T6
SCALE:
1:2
JoFr
...11-11-2010
...
GENERALROUGHNESS: PROJ.:
3.2 ISO 2768-mK
UNIT:
mm
- kg/mmm³mm²
--
28-12-2010
58 149 220 FORM.:
kg
E:\V
aultWor
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058-
3 Me
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8 14
9 22
0.idw
A
-18-08-200958 149 0001033LDAlu for Door Panel11REMARKSREV. DATEDRAWING NO.ARTICLE CODEDESCRIPTIONQTYITEM
B
28-12-2010 Added 1034CLM LOCK HOLE to drawing. Changed toleration. JoFr02-12-2010 Changed dimensions JoFrREVISION DATE DESCRIPTION NAME
FOR INFORMATIONONLY !
304
,1(x4
)
A 0,514
B 0 -1
NO
MINA
L DIME
NSION ±0.1
±0.1±0.2±0.3±0.5±0.8±1.2±2
ISO 2768m TOLERANCE
0.5-3 >3-6 >6-30 >30-120 >120-400 >400-1000 >1000-2000 >2000-4000
HINGE HOLES
LOCK HOLE
STANDARD
Option: make holes by using drill pattern, drawing: 10 135 150.
Left and right version, right handed version drawn
C 0,5
20
730,2(x2)6,5(x4)
80
16,6
19
133
R4(x4)
D
PANEL HEIGHT ART.CODE ART.CODE ART.CODE Dim.A Dim.B Dim.C Dim.D Dim.E Dim. F WEIGHT
TREATMENT BRUT ANODISED WHITE RAL9016STANDARD 500 ALD2-500M00R/L ALD2-500M01R/L ALD2-500M02R/L 444,5 497,5 - - - - 0,325 kgHINGE HOLES 500 ALD2-500M10R/L ALD2-500M11R/L ALD2-500M12R/L 444,5 497,5 314 - - - 0,324 kgLOCK HOLE 500 ALD2-500M20R/L ALD2-500M21R/L ALD2-500M22R/L 444,5 497,5 - 167,5 - - 0,312 kgMAIN LOCK HOLE 500 ALD2-500M30R/L ALD2-500M31R/L ALD2-500M32R/L 444,5 497,5 - - 114,4 - 0,298 kg1034CLM LOCK HOLE 500 ALD2-500M40R/L ALD2-500M41R/L ALD2-500M42R/L 444,5 497,5 - - 144,1 0,3 kgSTANDARD 610 ALD2-610M00R/L ALD2-610M01R/L ALD2-610M02R/L 554,5 607,5 - - - - 0,396 kgHINGE HOLES 610 ALD2-610M10R/L ALD2-610M11R/L ALD2-610M12R/L 554,5 607,5 424 - - - 0,395 kgLOCK HOLE 610 ALD2-610M20R/L ALD2-610M21R/L ALD2-610M22R/L 554,5 607,5 - 222,5 - - 0,38 kgMAIN LOCK HOLE 610 ALD2-610M30R/L ALD2-610M31R/L ALD2-610M32R/L 554,5 607,5 - - 169,4 - 0,363 kg1034CLM LOCK HOLE 610 ALD2-610M40R/L ALD2-610M41R/L ALD2-610M42R/L 554,5 607,5 - - - 199,1 0,366 kg
15
11
31()
MAIN LOCK HOLE
230E
19
16,6
R4(x4)
23
92 20
381577
(x2)
17
25
E+190
Option: make holes by using drill pattern, drawing: 10 135 120.
1
109,5°83°
5,4( )
19
12
196F
2070,5
92181,5
46
F+160,25
12(x
4)
19
12
1034CLM LOCK HOLE
17,5
13,6
R4(x4)
18
34
This drawing is property of FlexiForce,and contains confidentional information.
All rights strictly reserved. Reproduction, use for production purposes,issue to third parties, in any form whatever,
is not permitted without written authority from the proprietors.
TOLERANCES UNLESS OTHERWISE STATEDAcc. TO .
Safe Step door top panels...
NAMEDATENETT WEIGHT
DESCRIPTION
ARTICLE CODE
DRAWING NO.
REVISION DATE
MATERIALTREATMENT
WEIGHTVOLUMEAREA
A2
Aluminium 6063 T6
SCALE:
1:2
JoFr
...11-11-2010
...
GENERALROUGHNESS: PROJ.:
3.2 ISO 2768-mK
UNIT:
mm
- kg/mmm³mm²
--
28-12-2010
58 149 230 FORM.:
kg
E:\V
aultWor
kspa
ce\R
&D\P
roject
en\A
058-
1 Sa
fe S
tep\
02-T
eken
inge
n\Ac
tieve
map
ipt, ia
m en
idw\
58 149
230
.idw
-18-08-200958 149 0001033LDAlu for Door Panel11REMARKSREV. DATEDRAWING NO.ARTICLE CODEDESCRIPTIONQTYITEM
28-12-2010 Adjusted drawing numbers of drill patterns. Changed tolerance. JoFrREVISION DATE DESCRIPTION NAME
FOR INFORMATIONONLY !
4,1(x2)
180,4
285,5 - 10+
NO
MINA
L DIME
NSION ±0.1
±0.1±0.2±0.3±0.5±0.8±1.2±2
ISO 2768m TOLERANCE
0.5-3 >3-6 >6-30 >30-120 >120-400 >400-1000 >1000-2000 >2000-4000
HINGE HOLES
LOCK HOLE
STANDARD
Option: make holes by using drill pattern, drawing: 10 135 160.
Left and right version, right handed version drawn
107
20
73(x2)6,5(x4)
90,5( )
16,6
19
133
R4(x4
)
86( )
PANEL HEIGHT ART.CODE ART.CODE ART.CODE WEIGHT
TREATMENT BRUT ANODISED WHITE RAL9016STANDARD 500/610 ALD3-300M00R/L ALD3-300M01R/L ALD3-300M02R/L 0,168 kgHINGE HOLES 500/610 ALD3-300M10R/L ALD3-300M11R/L ALD3-300M12R/L 0,167 kgLOCK HOLE 500/610 ALD3-300M20R/L ALD3-300M21R/L ALD3-300M22R/L 0,154 kg
1033LDC...
11
31()
23
10
45°
204,6( )
1
109,5°
88
66,5
Option: make holes by using drill pattern, drawing: 10 135 140.
35
This drawing is property of FlexiForce,and contains confidentional information.
All rights strictly reserved. Reproduction, use for production purposes,issue to third parties, in any form whatever,
is not permitted without written authority from the proprietors.
TOLERANCES UNLESS OTHERWISE STATEDAcc. TO .
Safe Step door horizontal...
NAMEDATENETT WEIGHT
DESCRIPTION
ARTICLE CODE
DRAWING NO.
REVISION DATE
MATERIALTREATMENT
WEIGHTVOLUMEAREA
A2
Aluminium 6063 T6
SCALE:
1:2
JoFr
...11-11-2010
...
GENERALROUGHNESS: PROJ.:
3.2 ISO 2768-mK
UNIT:
mm
- kg/mmm³mm²
--
28-12-2010
58 149 140 FORM.:
kg
E:\V
aultWor
kspa
ce\R
&D\P
roject
en\A
058-
3 Me
erpu
ntss
lot
loop
deur
\02-
Teke
ning
en\5
8 14
9 14
0.idw
-18-08-200958 149 0001033LDAlu for Door Panel11REMARKSREV. DATEDRAWING NO.ARTICLE CODEDESCRIPTIONQTYITEM
28-12-2010 Adjusted drawing number of drill pattern. JoFrREVISION DATE DESCRIPTION NAME
FOR INFORMATIONONLY !B 0,5
NO
MINA
L DIME
NSION ±0.1
±0.1±0.2±0.3±0.5±0.8±1.2±2
ISO 2768m TOLERANCE
0.5-3 >3-6 >6-30 >30-120 >120-400 >400-1000 >1000-2000 >2000-4000
ART.CODE ART.CODE ART.CODE Dim.A Dim.B WEIGHT
TREATMENT BRUT ANODISED WHITE RAL9016STANDARD ALD4-863U00 ALD4-863U01 ALD4-863U02 740,7 863 0,538 kgSTANDARD ALD4-1073U00 ALD4-1073U01 ALD4-1073U02 950,7 1073 0,656 kg
(B-140)
Option: make holes by using drill pattern, drawing: 10 135 060, 10 135 160 or 10 135 260.
45°(x
2)10(x2)
4,1(x2)
A 0,5
1
36
-10-09-200958 168 0001033LBLow threshold alu profile for seal11REMARKSREV. DATEDRAWING NO.ARTICLE CODEDESCRIPTIONQTYITEM
This drawing is property of FlexiForce,and contains confidentional information.
All rights strictly reserved. Reproduction, use for production purposes,issue to third parties, in any form whatever,
is not permitted without written authority from the proprietors.
TOLERANCES UNLESS OTHERWISE STATEDAcc. TO .
Low threshold profile for seal with cut...
NAMEDATENETT WEIGHT
DESCRIPTION
ARTICLE CODE
DRAWING NO.
REVISION DATE
MATERIALTREATMENT
WEIGHTVOLUMEAREA
A3
Aluminium 6063 T6
SCALE:
1:2
JoFr
...29-11-2010
GENERALROUGHNESS: PROJ.:
3.2 ISO 2768-cK
UNIT:
mm
- kg/mmm³mm²
--
29-11-2010
58 168 500 FORM.:
kg
E:\V
aultWor
kspa
ce\R
&D\P
roject
en\A
058-
1 Sa
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02-T
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ipt, ia
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58 168
500
.idw
REVISION DATE DESCRIPTION NAME
NO
MINA
L DIME
NSION ±0.2
±0.3±0.5±0.8±1.2±2±3±4
ISO 2768c TOLERANCE
0.5-3 >3-6 >6-30 >30-120 >120-400 >400-1000 >1000-2000 >2000-4000
FOR INFORMATIONONLY !
35(x2)
13(x2)
1
ART.CODE ART.CODE ART.CODE Dim.A
TREATMENT BRUT ANODISED WHITE RAL9016 ALB4-833U00 ALB4-833U01 ALB4-833U02 833 mmALB4-1043U00 ALB4-1043U01 ALB4-1043U02 1043 mm
A
37
PRODUCTION GUIDE sawing Thyssen profiles
SafeStep®
Pass door System for fingersafe panels
38
ATTENTION!Left and right version. Right version drawn on drawings.
Add the HINGE HOLE to the side (left/right) where the hinges are needed.
KIT right handed door KIT left handed door
CONFIGURATION
39
A ( 1 : 1 )
A
This drawing is property of FlexiForce,and contains confidentional information.
All rights strictly reserved. Reproduction, use for production purposes,issue to third parties, in any form whatever,
is not permitted without written authority from the proprietors.
TOLERANCES UNLESS OTHERWISE STATEDAcc. TO .
Safe Step sheet bottom panels...
NAMEDATENETT WEIGHT
DESCRIPTION
ARTICLE CODE
DRAWING NO.
REVISION DATE
MATERIALTREATMENT
WEIGHTVOLUMEAREA
A2
Aluminium 6063 T6
SCALE:
1:2
JoFr
...11-11-2010
...
GENERALROUGHNESS: PROJ.:
3.2 ISO 2768-mK
UNIT:
mm
- kg/mmm³mm²
--
28-12-2010
58 148 310 FORM.:
kg
E:\V
aultWor
kspa
ce\R
&D\P
roject
en\A
058-
3 Me
erpu
ntss
lot
loop
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\02-
Teke
ning
en\5
8 14
8 310.idw
-15-10-201058 148 0001033LSAlu for Door Casing11REMARKSREV. DATEDRAWING NO.ARTICLE CODEDESCRIPTIONQTYITEM
28-12-2010 Changed drill pattern drawing number. JoFrREVISION DATE DESCRIPTION NAME
FOR INFORMATIONONLY !
PANEL HEIGHT ART.CODE ART.CODE ART.CODE Dim.A Dim.B Dim.C Dim.D WEIGHT
TREATMENT BRUT ANODISED WHITE RAL9016STANDARD 500 ALS1-500T00R/L ALS1-500T01R/L ALS1-500T02R/L 435 495,4 - - 0,451 kgHINGE HOLES 500 ALS1-500T10R/L ALS1-500T11R/L ALS1-500T12R/L 435 495,4 314 - 0,417 kgLOCK HOLE 500 ALS1-500T20R/L ALS1-500T21R/L ALS1-500T22R/L 435 495,4 - 197,8 0,447 kgSTANDARD 610 ALS1-610T00R/L ALS1-610T01R/L ALS1-610T02R/L 545 605,4 - - 0,55 kgHINGE HOLES 610 ALS1-610T10R/L ALS1-610T11R/L ALS1-610T12R/L 545 605,4 424 - 0,516 kgLOCK HOLE 610 ALS1-610T20R/L ALS1-610T21R/L ALS1-610T22R/L 545 605,4 - 252,8 0,546 kg
2,3( )
30 154
,1(x4
)
23
A 0,59,8
B 0,5
93°
50
11
D
R4(x4)
80 C 0,5
NO
MINA
L DIME
NSION ±0.1
±0.1±0.2±0.3±0.5±0.8±1.2±2
ISO 2768m TOLERANCE
0.5-3 >3-6 >6-30 >30-120 >120-400 >400-1000 >1000-2000 >2000-4000
HINGE HOLES
LOCK HOLE
STANDARD
7688
6
33
6,5(x4)
R4(x4)
1714
Option: make holes by using drill pattern, drawing: 10 135 250.
20,5
Left and right version, right handed version drawn
Alternative for cutting holes: use profile 1033LSF, drwaing 58 148 600.
1
98°
6,2( )
40
A ( 1 : 1 )
A
This drawing is property of FlexiForce,and contains confidentional information.
All rights strictly reserved. Reproduction, use for production purposes,issue to third parties, in any form whatever,
is not permitted without written authority from the proprietors.
TOLERANCES UNLESS OTHERWISE STATEDAcc. TO .
Safe Step sheet middle panels...
NAMEDATENETT WEIGHT
DESCRIPTION
ARTICLE CODE
DRAWING NO.
REVISION DATE
MATERIALTREATMENT
WEIGHTVOLUMEAREA
A2
Aluminium 6063 T6
SCALE:
1:2
JoFr
...11-11-2010
...
GENERALROUGHNESS: PROJ.:
3.2 ISO 2768-mK
UNIT:
mm
- kg/mmm³mm²
--
28-12-2010
58 148 320 FORM.:
kg
E:\V
aultWor
kspa
ce\R
&D\P
roject
en\A
058-
3 Me
erpu
ntss
lot
loop
deur
\02-
Teke
ning
en\5
8 14
8 32
0.idw
-15-10-201058 148 0001033LSAlu for Door Casing11REMARKSREV. DATEDRAWING NO.ARTICLE CODEDESCRIPTIONQTYITEM
28-12-2010 Changed drill pattern drawing number and tolerance. JoFrREVISION DATE DESCRIPTION NAME
FOR INFORMATIONONLY !
PANEL HEIGHT ART.CODE ART.CODE ART.CODE Dim.A Dim.B Dim.C Dim.D WEIGHT
TREATMENT BRUT ANODISED WHITE RAL9016STANDARD 500 ALS2-500T00R/L ALS2-500T01R/L ALS2-500T02R/L 444,5 492,8 - - 0,445 kgHINGE HOLES 500 ALS2-500T10R/L ALS2-500T11R/L ALS2-500T12R/L 444,5 492,8 314 - 0,411 kgLOCK HOLE 500 ALS2-500T20R/L ALS2-500T21R/L ALS2-500T22R/L 444,5 492,8 - 197,8 0,442 kgSTANDARD 610 ALS2-610T00R/L ALS2-610T01R/L ALS2-610T02R/L 554,5 602,8 - - 0,544 kgHINGE HOLES 610 ALS2-610T10R/L ALS2-610T11R/L ALS2-610T12R/L 554,5 602,8 424 - 0,502 kgLOCK HOLE 610 ALS2-610T20R/L ALS2-610T21R/L ALS2-610T22R/L 554,5 602,8 - 252,8 0,54 kg
8
30 154
,1(x4
)
23
A 0,59,8
B 0 -1
50
11
D
R4(x4)
80 C 0,5
NO
MINA
L DIME
NSION ±0.1
±0.1±0.2±0.3±0.5±0.8±1.2±2
ISO 2768m TOLERANCE
0.5-3 >3-6 >6-30 >30-120 >120-400 >400-1000 >1000-2000 >2000-4000
HINGE HOLES
LOCK HOLE
STANDARD
7688
6
33
6,5(x4)
R4(x4)
1714
Option: make holes by using drill pattern, drawing: 10 135 250.
20,5
Left and right version, right handed version drawn
32,1
()
Alternative for cutting holes: use profile 1033LSF, drwaing 58 148 600.
1
104°98°
6,2
41
A ( 1 : 1 )
A
This drawing is property of FlexiForce,and contains confidentional information.
All rights strictly reserved. Reproduction, use for production purposes,issue to third parties, in any form whatever,
is not permitted without written authority from the proprietors.
TOLERANCES UNLESS OTHERWISE STATEDAcc. TO .
Safe Step sheet top panels...
NAMEDATENETT WEIGHT
DESCRIPTION
ARTICLE CODE
DRAWING NO.
REVISION DATE
MATERIALTREATMENT
WEIGHTVOLUMEAREA
A2
Aluminium 6063 T6
SCALE:
1:2
JoFr
...11-11-2010
...
GENERALROUGHNESS: PROJ.:
3.2 ISO 2768-mK
UNIT:
mm
- kg/mmm³mm²
--
28-12-2010
58 148 330 FORM.:
kg
E:\V
aultWor
kspa
ce\R
&D\P
roject
en\A
058-
3 Me
erpu
ntss
lot
loop
deur
\02-
Teke
ning
en\5
8 14
8 33
0.idw
-15-10-201058 148 0001033LSAlu for Door Casing11REMARKSREV. DATEDRAWING NO.ARTICLE CODEDESCRIPTIONQTYITEM
28-12-2010 Changed drill pattern drawing number and tolerance. JoFrREVISION DATE DESCRIPTION NAME
FOR INFORMATIONONLY !
PANEL HEIGHT ART.CODE ART.CODE ART.CODE WEIGHT
TREATMENT BRUT ANODISED WHITE RAL9016STANDARD 500/610 ALS3-300T00R/L ALS3-300T01R/L ALS3-300T02R/L 0,275 kgHINGE HOLES 500/610 ALS3-300T10R/L ALS3-300T11R/L ALS3-300T12R/L 0,241 kgLOCK HOLE 500/610 ALS3-300T20R/L ALS3-300T21R/L ALS3-300T22R/L 0,271 kg
8
4,1(x
2)
23
284,4
353,8 - 10+
50
11
127,8( )R4(x4)
89,3( )107
NO
MINA
L DIME
NSION ±0.1
±0.1±0.2±0.3±0.5±0.8±1.2±2
ISO 2768m TOLERANCE
0.5-3 >3-6 >6-30 >30-120 >120-400 >400-1000 >1000-2000 >2000-4000
HINGE HOLES
LOCK HOLE
STANDARD
7688
6
33
6,5(x4)
R4(x4)
1714
Option: make holes by using drill pattern, drawing: 10 135 260.
20,5
Left and right version, right handed version drawn
10
32,1
()
45°
264,83( )
Alternative for cutting holes: use profile 1033LSF, drwaing 58 148 600.
1
104°
157,5
176
42
This drawing is property of FlexiForce,and contains confidentional information.
All rights strictly reserved. Reproduction, use for production purposes,issue to third parties, in any form whatever,
is not permitted without written authority from the proprietors.
TOLERANCES UNLESS OTHERWISE STATEDAcc. TO .
Safe Step sheet horizontal...
NAMEDATENETT WEIGHT
DESCRIPTION
ARTICLE CODE
DRAWING NO.
REVISION DATE
MATERIALTREATMENT
WEIGHTVOLUMEAREA
A2
Aluminium 6063 T6
SCALE:
1:2
JoFr
...11-11-2010
...
GENERALROUGHNESS: PROJ.:
3.2 ISO 2768-mK
UNIT:
mm
- kg/mmm³mm²
--
28-12-2010
58 148 140 FORM.:
kg
E:\V
aultWor
kspa
ce\R
&D\P
roject
en\A
058-
3 Me
erpu
ntss
lot
loop
deur
\02-
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ning
en\5
8 14
8 14
0.idw
-15-10-201058 148 0001033LSAlu for Door Casing11REMARKSREV. DATEDRAWING NO.ARTICLE CODEDESCRIPTIONQTYITEM
28-12-2010 Changed drill pattern drawing number. JoFrREVISION DATE DESCRIPTION NAME
FOR INFORMATIONONLY !
ART.CODE ART.CODE ART.CODE Dim.A Dim.B WEIGHT
TREATMENT BRUT ANODISED WHITE RAL9016STANDARD ALS4-1002U00 ALS4-1002U01 ALS4-1002U02 927,7 1002 0,831 kgSTANDARD ALS4-1212U00 ALS4-1212U01 ALS4-1212U02 1137,7 1212 1,005 kg
4,1(x
2)
23
A 0,5
B 0,5
NO
MINA
L DIME
NSION ±0.1
±0.1±0.2±0.3±0.5±0.8±1.2±2
ISO 2768m TOLERANCE
0.5-3 >3-6 >6-30 >30-120 >120-400 >400-1000 >1000-2000 >2000-4000
Option: make holes by using drill pattern, drawing: 10 135 060, 10 135 160 or 10 135 260.
10(x2)
45°(x
2)
(B-162)
1
43
This drawing is property of FlexiForce,and contains confidentional information.
All rights strictly reserved. Reproduction, use for production purposes,issue to third parties, in any form whatever,
is not permitted without written authority from the proprietors.
TOLERANCES UNLESS OTHERWISE STATEDAcc. TO .
Safe Step door bottompanels...
NAMEDATENETT WEIGHT
DESCRIPTION
ARTICLE CODE
DRAWING NO.
REVISION DATE
MATERIALTREATMENT
WEIGHTVOLUMEAREA
A2
Aluminium 6063 T6
SCALE:
1:2
JoFr
...11-11-2010
...
GENERALROUGHNESS: PROJ.:
3.2 ISO 2768-mK
UNIT:
mm
- kg/mmm³mm²
--
28-12-2010
58 149 310 FORM.:
kg
E:\V
aultWor
kspa
ce\R
&D\P
roject
en\A
058-
3 Me
erpu
ntss
lot
loop
deur
\02-
Teke
ning
en\5
8 14
9 310.idw
-18-08-200958 149 0001033LDAlu for Door Panel11REMARKSREV. DATEDRAWING NO.ARTICLE CODEDESCRIPTIONQTYITEM
28-12-2010 Adjusted drawing numbers of drill patterns. JoFrREVISION DATE DESCRIPTION NAME
FOR INFORMATIONONLY !
30
4,1(x
4)
A 0,59,8
B 0,5
NO
MINA
L DIME
NSION ±0.1
±0.1±0.2±0.3±0.5±0.8±1.2±2
ISO 2768m TOLERANCE
0.5-3 >3-6 >6-30 >30-120 >120-400 >400-1000 >1000-2000 >2000-4000
HINGE HOLES
LOCK HOLE
STANDARD
Option: make 3x screw holes by using drill pattern, drawing: 10 135 250.
Left and right version, right handed version drawn
45°
(B-70)
C 0,5
20
730,2(x2)6,5(x4)
80
16,6
19
133R4(x4)
D
PANEL HEIGHT ART.CODE ART.CODE ART.CODE Dim.A Dim.B Dim.C Dim.D WEIGHT
TREATMENT BRUT ANODISED WHITE RAL9016STANDARD 500 ALD1-500T00R/L ALD1-500T01R/L ALD1-500T02R/L 415,9 493 - - 0,307 kgHINGE HOLES 500 ALD1-500T10R/L ALD1-500T11R/L ALD1-500T12R/L 415,9 493 314 - 0,306 kgLOCK HOLE 500 ALD1-500T20R/L ALD1-500T21R/L ALD1-500T22R/L 415,9 493 - 156,3 0,293 kgSTANDARD 610 ALD1-610T00R/L ALD1-610T01R/L ALD1-610T02R/L 525,9 603 - - 0,375 kgHINGE HOLES 610 ALD1-610T10R/L ALD1-610T11R/L ALD1-610T12R/L 525,9 603 424 - 0,373 kgLOCK HOLE 610 ALD1-610T20R/L ALD1-610T21R/L ALD1-610T22R/L 525,9 603 - 211,3 0,357 kg
15
23
10( )
Option: make holes by using drill pattern, drawing: 10 135 220.
1
6,2( )
98°
44
A ( 3:7 )SIDE VIEW OF MAIN LOCK HOLE
B ( 3:7 )SIDE VIEW OF 1034CLM LOCK HOLE
This drawing is property of FlexiForce,and contains confidentional information.
All rights strictly reserved. Reproduction, use for production purposes,issue to third parties, in any form whatever,
is not permitted without written authority from the proprietors.
TOLERANCES UNLESS OTHERWISE STATEDAcc. TO .
Safe Step door middlepanels...
NAMEDATENETT WEIGHT
DESCRIPTION
ARTICLE CODE
DRAWING NO.
REVISION DATE
MATERIALTREATMENT
WEIGHTVOLUMEAREA
A2
Aluminium 6063 T6
SCALE:
1:2
JoFr
...11-11-2010
...
GENERALROUGHNESS: PROJ.:
3.2 ISO 2768-mK
UNIT:
mm
- kg/mmm³mm²
--
28-12-2010
58 149 320 FORM.:
kg
E:\V
aultWor
kspa
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roject
en\A
058-
3 Me
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ntss
lot
loop
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en\5
8 14
9 32
0.idw
A
-18-08-200958 149 0001033LDAlu for Door Panel11REMARKSREV. DATEDRAWING NO.ARTICLE CODEDESCRIPTIONQTYITEM
B
28-12-2010 Added 1034CLM LOCK HOLE to drawing. Changed toleration. JoFr02-12-2010 Changed diemensions JoFrREVISION DATE DESCRIPTION NAME
FOR INFORMATIONONLY !
304
,1(x4
)
A 0,59,8
B 0 -1
NO
MINA
L DIME
NSION ±0.1
±0.1±0.2±0.3±0.5±0.8±1.2±2
ISO 2768m TOLERANCE
0.5-3 >3-6 >6-30 >30-120 >120-400 >400-1000 >1000-2000 >2000-4000
HINGE HOLES
LOCK HOLE
STANDARD
Option: make holes by using drill pattern, drawing: 10 135 250.
Left and right version, right handed version drawn
C 0,5
20
730,2(x2)6,5(x4)
80
16,6
19
133
R4(x4)
D
PANEL HEIGHT ART.CODE ART.CODE ART.CODE Dim.A Dim.B Dim.C Dim.D Dim.E Dim. F WEIGHT
TREATMENT BRUT ANODISED WHITE RAL9016STANDARD 500 ALD2-500T00R/L ALD2-500T01R/L ALD2-500T02R/L 444,5 492,5 - - - - 0,322 kgHINGE HOLES 500 ALD2-500T10R/L ALD2-500T11R/L ALD2-500T12R/L 444,5 492,5 314 - - - 0,321 kgLOCK HOLE 500 ALD2-500T20R/L ALD2-500T21R/L ALD2-500T22R/L 444,5 492,5 - 156,3 - - 0,309 kgMAIN LOCK HOLE 500 ALD2-500T30R/L ALD2-500T31R/L ALD2-500T32R/L 444,5 492,5 - - 103,2 - 0,295 kg1034CLM LOCK HOLE 500 ALD2-500T40R/L ALD2-500T41R/L ALD2-500T42R/L 444,5 492,5 - - - 139,9 0,297 kgSTANDARD 610 ALD2-610T00R/L ALD2-610T01R/L ALD2-610T02R/L 554,5 602,5 - - - - 0,393 kgHINGE HOLES 610 ALD2-610T10R/L ALD2-610T11R/L ALD2-610T12R/L 554,5 602,5 424 - - - 0,392 kgLOCK HOLE 610 ALD2-610T20R/L ALD2-610T21R/L ALD2-610T22R/L 554,5 602,5 - 211,3 - - 0,377 kgMAIN LOCK HOLE 610 ALD2-610T30R/L ALD2-610T31R/L ALD2-610T32R/L 554,5 602,5 - - 158,2 - 0,36 kg1034CLM LOCK HOLE 610 ALD2-610T40R/L ALD2-610T41R/L ALD2-610T42R/L 554,5 602,5 - - - 194,9 0,362 kg
15
8
32,1
()
MAIN LOCK HOLE
230E
19
16,6
R4(x4)
23
92 20
381577
(x2)
17
25
E+190
Option: make holes by using drill pattern, drawing: 10 135 220.
1
104°98°
6,2( )
19
12
196F
17,5
13,6
R4(x4)
1034CLM LOCK HOLE
19
12
18
2070,5
4692181,5
F+160,25
12(x
4)
45
This drawing is property of FlexiForce,and contains confidentional information.
All rights strictly reserved. Reproduction, use for production purposes,issue to third parties, in any form whatever,
is not permitted without written authority from the proprietors.
TOLERANCES UNLESS OTHERWISE STATEDAcc. TO .
Safe Step door top panels...
NAMEDATENETT WEIGHT
DESCRIPTION
ARTICLE CODE
DRAWING NO.
REVISION DATE
MATERIALTREATMENT
WEIGHTVOLUMEAREA
A2
Aluminium 6063 T6
SCALE:
1:2
JoFr
...11-11-2010
...
GENERALROUGHNESS: PROJ.:
3.2 ISO 2768-mK
UNIT:
mm
- kg/mmm³mm²
--
28-12-2010
58 149 330 FORM.:
kg
E:\V
aultWor
kspa
ce\R
&D\P
roject
en\A
058-
1 Sa
fe S
tep\
02-T
eken
inge
n\Ac
tieve
map
ipt, ia
m en
idw\
58 149
330
.idw
-18-08-200958 149 0001033LDAlu for Door Panel11REMARKSREV. DATEDRAWING NO.ARTICLE CODEDESCRIPTIONQTYITEM
28-12-2010 Adjusted drawing numbers of drill patterns. Changed tolerance. JoFrREVISION DATE DESCRIPTION NAME
FOR INFORMATIONONLY !
4,1(x2)
185,9
284 - 10+
NO
MINA
L DIME
NSION ±0.1
±0.1±0.2±0.3±0.5±0.8±1.2±2
ISO 2768m TOLERANCE
0.5-3 >3-6 >6-30 >30-120 >120-400 >400-1000 >1000-2000 >2000-4000
HINGE HOLES
LOCK HOLE
STANDARD
Option: make holes by using drill pattern, drawing: 10 135 260.
Left and right version, right handed version drawn
107
20
73(x2)6,5(x4)
89( )
16,6
19
133
R4(x4
)
86( )
PANEL HEIGHT ART.CODE ART.CODE ART.CODE WEIGHT
TREATMENT BRUT ANODISED WHITE RAL9016STANDARD 500/610 ALD3-300T00R/L ALD3-300T01R/L ALD3-300T02R/L 0,167 kgHINGE HOLES 500/610 ALD3-300T10R/L ALD3-300T11R/L ALD3-300T12R/L 0,166 kgLOCK HOLE 500/610 ALD3-300T20R/L ALD3-300T21R/L ALD3-300T22R/L 0,153 kg
1033LDC...
8
32,1
()
23
10
45°
206( )
1
104°
65
88
Option: make holes by using drill pattern, drawing: 10 135 240.
46
This drawing is property of FlexiForce,and contains confidentional information.
All rights strictly reserved. Reproduction, use for production purposes,issue to third parties, in any form whatever,
is not permitted without written authority from the proprietors.
TOLERANCES UNLESS OTHERWISE STATEDAcc. TO .
Safe Step door horizontal...
NAMEDATENETT WEIGHT
DESCRIPTION
ARTICLE CODE
DRAWING NO.
REVISION DATE
MATERIALTREATMENT
WEIGHTVOLUMEAREA
A2
Aluminium 6063 T6
SCALE:
1:2
JoFr
...11-11-2010
...
GENERALROUGHNESS: PROJ.:
3.2 ISO 2768-mK
UNIT:
mm
- kg/mmm³mm²
--
28-12-2010
58 149 140 FORM.:
kg
E:\V
aultWor
kspa
ce\R
&D\P
roject
en\A
058-
3 Me
erpu
ntss
lot
loop
deur
\02-
Teke
ning
en\5
8 14
9 14
0.idw
-18-08-200958 149 0001033LDAlu for Door Panel11REMARKSREV. DATEDRAWING NO.ARTICLE CODEDESCRIPTIONQTYITEM
28-12-2010 Adjusted drawing number of drill pattern. JoFrREVISION DATE DESCRIPTION NAME
FOR INFORMATIONONLY !B 0,5
NO
MINA
L DIME
NSION ±0.1
±0.1±0.2±0.3±0.5±0.8±1.2±2
ISO 2768m TOLERANCE
0.5-3 >3-6 >6-30 >30-120 >120-400 >400-1000 >1000-2000 >2000-4000
ART.CODE ART.CODE ART.CODE Dim.A Dim.B WEIGHT
TREATMENT BRUT ANODISED WHITE RAL9016STANDARD ALD4-863U00 ALD4-863U01 ALD4-863U02 740,7 863 0,538 kgSTANDARD ALD4-1073U00 ALD4-1073U01 ALD4-1073U02 950,7 1073 0,656 kg
(B-140)
Option: make holes by using drill pattern, drawing: 10 135 060, 10 135 160 or 10 135 260.
45°(x
2)10(x2)
4,1(x2)
A 0,5
1
47
-10-09-200958 168 0001033LBLow threshold alu profile for seal11REMARKSREV. DATEDRAWING NO.ARTICLE CODEDESCRIPTIONQTYITEM
This drawing is property of FlexiForce,and contains confidentional information.
All rights strictly reserved. Reproduction, use for production purposes,issue to third parties, in any form whatever,
is not permitted without written authority from the proprietors.
TOLERANCES UNLESS OTHERWISE STATEDAcc. TO .
Low threshold profile for seal with cut...
NAMEDATENETT WEIGHT
DESCRIPTION
ARTICLE CODE
DRAWING NO.
REVISION DATE
MATERIALTREATMENT
WEIGHTVOLUMEAREA
A3
Aluminium 6063 T6
SCALE:
1:2
JoFr
...29-11-2010
GENERALROUGHNESS: PROJ.:
3.2 ISO 2768-cK
UNIT:
mm
- kg/mmm³mm²
--
29-11-2010
58 168 500 FORM.:
kg
E:\V
aultWor
kspa
ce\R
&D\P
roject
en\A
058-
1 Sa
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02-T
eken
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map
ipt, ia
m en
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58 168
500
.idw
REVISION DATE DESCRIPTION NAME
NO
MINA
L DIME
NSION ±0.2
±0.3±0.5±0.8±1.2±2±3±4
ISO 2768c TOLERANCE
0.5-3 >3-6 >6-30 >30-120 >120-400 >400-1000 >1000-2000 >2000-4000
FOR INFORMATIONONLY !
35(x2)
13(x2)
1
ART.CODE ART.CODE ART.CODE Dim.A
TREATMENT BRUT ANODISED WHITE RAL9016 ALB4-833U00 ALB4-833U01 ALB4-833U02 833 mmALB4-1043U00 ALB4-1043U01 ALB4-1043U02 1043 mm
A
48
TIPS AND TRICKS manually making cutaway in low threshold
SafeStep®
Pass door System for fingersafe panels
49
SAWING ≈ 100
WIGGLE
50
≈ 100
SAWING
WIGGLE
51
SafeStep®
Pass door System for fingersafe panels
guidelines GB rev.0 Februari-11
1
INSTALLATION GUIDE installation conditions
2
3
4
5
6
7
The threshold has to lay level. Floor not level? Use a box beam to create a level surface to build up the door.
8
Kingspan/Epco R-series
Metecno Thyssen
Suited panels.
9
≈ 840 min. 700max. 2100 (lock side)
≈ 2273
LOC
K S
IDE
This manual is based on these dimensions:
E (with end caps)
10
RIGHT HANDED DOOR LEFT HANDED DOOR
INSIDE INSIDE
OUTSIDE OUTSIDE
This manual is based on a RIGHT HANDED DOOR.
11
INSTALLATION GUIDE assembling
SafeStep®
Pass door System for fingersafe panels
12
KIT right handed door KIT left handed door
CONFIGURATION OF DOOR PROFILES*
See SafeStep® Production Guidelines for profile details.
13Using Multi Point Lock? See SafeStep® Multi Point Lock Guidelines.
Ø 3 1Nm
14
1034HI
15
Align 1034HI in middle of hole.
16
3
Tip: use a filling plate to align.
17
18
19
20
1035L
1041L
See SafeStep® Production Guidelines for producing 1041L.
21
A section.
B1 section.
B2 section.
B3 section.
C section.
22
827+ 27 = 854
1033LR
DSU
23
A
B1B2
B3
C
See Configuration of Door Profiles, page 12.
Aligned with panel.
24Also see Tips and Tricks 2
25
90°
90°
840 ±0,5
90°
90°
B3,B2, B1, A
C
26
Ø 4,1
4,0
C
B3
B2
B1
A
27See Production Guidelines for length 80PS.
2
80PS
1054-...
Ø 4
C
28
E
(E-840)/2) A
B1B2
B3C
29
1054-...
Ø 4
AB1
B2B3
C
30
(E)
840 ±0,5
Push end cap behind 1041LE end piece or cut
the end cap.
A
A
1041L
31
≈ 300
32
C
B3
B2
B1
A
33
1054-...
Ø 4
840 ±0,5
34
Ø 4
1054-... 450HLS
1033A2
Ø 4,1
35
36
833 ±0,5
A
See Configuration of Door Profiles, page 12.
Aligned with panel.
37Also see Tips and Tricks 2
38
1033A1
Ø 4,1
4,0
A
39
Ø 4,1
4,0
90° 90°
90° 90°
40
EFU(1033LB)
1033LBR
Ø 4,1
4,0
A
Also see Tips and Tricks 1
41
A
Open 90° to mount.
42This drawing is property of FlexiForce,and contains confidentional information.All rights strictly reserved. Reproduction,
use for production purposes,issue to third parties, in any form whatever,
is not permitted without written authority from the proprietors.
TOLERANCES UNLESS OTHERWISE STATEDAcc. TO .
NAMEDATENETT WEIGHT
DESCRIPTION
ARTICLE CODE
DRAWING NO.
REVISION DATE
MATERIALTREATMENT
WEIGHTVOLUMEAREA
A4
Nylon-6/6
SCALE:
jofr
30-3-2009
GENERALROUGHNESS: PROJ.:
UNIT:
mm
kg/mmm³mm²
Safe Step vulplaatje 3,5mm FORM.:
kg
E:\V
aultWor
kspa
ce\R
&D\B
iblio
thee
k\Vi
sual a
pps\
Vulplate
n\58
168
000
.idw
20
100
3.5-0.50
0.00+
Distance plate
A
43
44
833 ±0,5
B3
833 ±0,5
B2
833 ±0,5
B1
See Configuration of Door Profiles (page 12).
Aligned with panel.
Also see Tips and Tricks 2
45
46
Ø 4,1
4,0
47
B1
Open 90° to mount.
This drawing is property of FlexiForce,and contains confidentional information.All rights strictly reserved. Reproduction,
use for production purposes,issue to third parties, in any form whatever,
is not permitted without written authority from the proprietors.
TOLERANCES UNLESS OTHERWISE STATEDAcc. TO .
NAMEDATENETT WEIGHT
DESCRIPTION
ARTICLE CODE
DRAWING NO.
REVISION DATE
MATERIALTREATMENT
WEIGHTVOLUMEAREA
A4
Nylon-6/6
SCALE:
jofr
30-3-2009
GENERALROUGHNESS: PROJ.:
UNIT:
mm
kg/mmm³mm²
Safe Step vulplaatje 3,5mm FORM.:
kg
E:\V
aultWor
kspa
ce\R
&D\B
iblio
thee
k\Vi
sual a
pps\
Vulplate
n\58
168
000
.idw
20
100
3.5-0.50
0.00+
Distance plate
48
49
Ø 4
1054-...
450HLS
50
51
B2
B3Open 90° to mount.
Distance plate
Ø 4
1054-...
450HLS
52
53
833 ±0,5
C
See Configuration of Door Profiles (page 12).
54
1033A1
Ø 4,1
4,0
C
55
Ø 4,1
4,0
90° 90°
90° 90°
56
C
Open 90° to mount.
57
Distance plate
Ø 4
1054-...
450HLS
A
B
1033LR
58
Length is equal to the height of the passdoor.
59
1033BApply when E ≥ 3000
60
SafeStep®
Pass door System for fingersafe panels
OPTIONS
61
RAIN PROFILE
1034RN
62
DOOR CLOSER
7
1034BASE
63
1034FL
64
SafeStep®
Pass door System for fingersafe panels
TIPS AND TRICKS
2) push until seal is fixed.
1) cut
65
1. FIXING SEAL
Kingspan/Epco: (15,5)Metecno: (13,4)Thyssen: (21,4)
Kingspan/Epco: (9,5)Metecno: (7,9)Thyssen: (7,2)
66
2. EXTRA PROFILE POSITION CHECK
67
Kingspan/Epco R-series
Metecno Thyssen
614
68
3. ALTERNATIVE POSITIONING CASING PROFILES To be used during steps on page 24-35.
1) Place profiles without fixing.
2) Place frame and let the profiles
connect to it.
3) Fix profiles.
69
WHEN DISMANTLING FOR INSTALLATION ON SITE KEEP INTERNAL HINGES CONNECTED.
4. DISMANTLING
70
SafeStep®
Pass door System for fingersafe panels
MAINTENANCE
71
MAINTENANCE SAVE STEP® PASS DOOR
The Save Step pass door should be maintained and checked regularly to ensure safe operation and use.
GENERAL
1. The maintenance may only be carried out by qualified overhead door mechanics.2. Replacement of broken or weared components should always be done by qualifiedoverhead door mechanics.3 When checking the door, always disconnect the electrical main power supply. Makesure that it is blocked against re-engaging without you knowing it.
REGULAR MAINTENANCE
After installation1. Grease the hinges 450HLS. MECHANIC2. Check if the side seals of the overhead door stay in place while opening and closing the overhead door. MECHANIC3. Clean the aluminum profiles with “Eloxal” aluminium cleaner. MECHANIC / USER
Every year (or after every 1500 cycles)1. Check the fixation of the lock handle. MECHANIC2. Grease the hinges 450HLS. MECHANIC3. Check the fixation of the 450HLS hinges. MECHANIC4. Grease the door pusher. MECHANIC5. Check if all the screws in the 80PS strut are still fixed. MECHANIC6. Check if the side seals of the overhead door are still in place. MECHANIC7. Check the fixation of the threshold sticker 1041LT. MECHANIC
After every 10000 cycles1. Replace the 1033LBR rubber between the door and the threshold. MECHANIC
guidelines GB rev.0 Februari-11
Multi Point LockFor Safe Step® pass door system
1
1034LK1R
1034LK1L
1034LK2R
1034LK2L
1034LK3R
1034LK3L
1034LK4R
1034LK4L
Lock kit for 3x500mm sections plus top section.Contains articles: 1034LB500R, 1034LC500R, 1034LU500R, 1034LT-RLock kit for 3x500mm sections plus top section.Contains articles: 1034LB500L, 1034LC500L, 1034LU500L, 1034LT-LLock kit for 1x610mm and 2x500mm sections plus top section.Contains articles: 1034LB610R, 1034LC500R, 1034LU500R, 1034LT-RLock kit for 1x610mm and 2x500mm sections plus top section.Contains articles: 1034LB610L, 1034LC500L, 1034LU500L, 1034LT-LLock kit for 2x610mm and 1x500mm sections plus top section.Contains articles: 1034LB610R, 1034LC610R, 1034LU500R, 1034LT-RLock kit for 2x610mm and 1x500mm sections plus top section.Contains articles: 1034LB610L, 1034LC610L, 1034LU500L, 1034LT-LLock kit for 3x610mm sections plus top section.Contains articles: 1034LB610R, 1034LC610R, 1034LU610R, 1034LT-RLock kit for 3x610mm sections plus top section.Contains articles: 1034LB610L, 1034LC610L, 1034LU610L, 1034LT-L
Right hand opening
Left hand opening
Right hand opening
Left hand opening
Right hand opening
Left hand opening
Right hand opening
Left hand opening
LOCK KITS
This manual is based on a 1034LK1R lock kit with an additional lock 1034LIL500R and has a RIGHT HANDED OPENING.
2
1034LIL500R Lock for lower intermediate section 500mm. Right hand opening
1034LIL500L Lock for lower intermediate section 500mm. Left hand opening
1034LIL610R Lock for lower intermediate section 610mm. Right hand opening
1034LIL610L Lock for lower intermediate section 610mm. Left hand opening
ADDITIONAL LOCKS
1034KLCAPS-R Set of 3 caps for Kingspan and Epco panels. Right hand opening
1034KLCAPS-L Set of 3 caps for Kingspan and Epco panels. Left hand opening
1034MLCAPS-R Set of 3 caps for Metecno panels. Right hand opening
1034MLCAPS-L Set of 3 caps for Metecno panels. Left hand opening
1034TLCAPS-R Set of 3 caps for Thyssen panels. Right hand opening
1034TLCAPS-L Set of 3 caps for Thyssen panels. Left hand opening
ADDITIONAL CAPS FOR LOCK KITS
Left hand opening Right hand opening
3
POSITION BRAND DRAWINGS
Top panel Kingspan/Epco 58 149 130
Metecno 58 149 230
Thyssen 58 149 330
Middle panel Kingspan/Epco 58 149 120
Metecno 58 149 220
Thyssen 58 149 320
Bottom panel Kingspan/Epco 58 149 110
Metecno 58 149 210
Thyssen 58 149 310
The drawings are available on the Flexi Force website or ask your account manager for them.
DRAWINGS FOR MAKING LOCK HOLES IN THE PROFILES
4
5
6
7
8
Ø 3mm
9
2 Nm
1 NmScrew length: 19mm
10
11
12
13
GAP: 1,5mm
14
Ø 3mm
15
3 Nm
Screw length: 22mm
16
2 Nm
1
2
3
Ø 3mm
0-3 mm1033B
2 Nm
17
18
If using intermediate locks:1034LIL500R,1034LIL500L,1034LIL610R or1034LIL610L,
mount it underneath main lock.
Repeat steps of pages 5-10.
Check: 0,5-2 mm
19
Bottom lock:1034LB500R1034LB500L1034LB610R or1034LB610L.
Repeat steps of pages 5-10.
Check: 0,5-2 mm
20
Above main lock:1034LU500R1034LU500L1034LU610R or1034LU610L.
Repeat steps of pages 5-10.
Check: 0,5-2 mm
21
Check: 0,5-2 mm
Top lock:1034LT-R or1034LT-L.Repeat steps of pages 5-10.
22
23
GAP: 3,5 mm
24
Ø 3mm
25
Screw length: 22mm
26
Repeat steps of pages 23-26.
27
Repeat steps of pages 23-26.
28
29
30
