Post on 14-Jul-2015
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Engineered Composite Solutions
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Reinforced Plastic Systems
Engineered Composite Solutions
50 Years Successful FRP
Design and Fabrication ExperienceValue Added Products and Services
Partner with Customers to Optimize Design andInstallation
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Reinforced plastic Systems
Composite Equipment Installed > 35 Countries
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Industries ServedMining –Mineral Processing
Pulp and Paper
Chemical Process
Power Industry
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Pulp and Paper ApplicationsTowers
TanksWasher Drums
Scrubbers
HoodsCovers
Stacks
Duct
Up Flow Tubes
Hot, Wet, Dry Chlorine/Sodium
Hydroxide
Sodium Hypochlorite
Sodium Chlorate
Chlorine DioxideSulfuric Acid
Sulfur Dioxide
Hydrogen Peroxide, etc
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Pulp and Paper Applications
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Chemical Processing IndustryPipe
Process Vessels
Storage Tanks
DuctStacks
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Chemical Process Industry
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Power IndustryCooling Water Piping
Hydroelectric PenstocksStorage Tanks
FGD ScrubbersPiping
Duct
Stack LinersTanks
Scrubber Towers
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Power Industry
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Mining Industry ApplicationsElectro-winng Cells
Electrostatic PrecipitatorsElectrolytic Cells
Cell Covers
Tanks
Process Vessels
Pipes
DuctStacks
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Mining Industry Applications
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Manufacturing Fabrication
8 Manufacturing/Service Locations inthe U.S. and Canada
300,000 square feet of Manufacturing
+300 Employees+100 Field Service Technicians
13 Engineers
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Products & ServicesFRP Pipe & Fittings
Dual Laminate Pipe & Fittings
Pipe Supports
FRP Tanks
FRP & Dual Laminate StructuralComponents
FRP & Dual Laminate Custom
Components
Engineering
Component DesignStress Analysis
Finite Element Analysis
Field ServicesInstallation
Inspection
Maintenance
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Material CapabilitiesThermosets
Isophthalic
Vinylester
Novalac Vinylester
Phenolic
Furan
Thermoplastics
PVC –Polyvinyl Chloride
CPVC –Chlorinated PolyvinylChloride
PP –Polypropylene
HDPE –High DensityPolyethylene
PVDF –PolyvinylideneFluoride
FEP –FluorinatedEthylenePropylene
ECTFE –Ethylene
ChlorotrifluoroethylenePFA - Perfluoroalkoxy
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Erosion ResistanceProprietary Erosion Resistant Additives + Thermoset
Resins - RPS “A” Series Liner Thermoplastic Liners
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Engineering CapabilitiesMaterial Selection
Component DesignEquipment Design
System Analysis
Inspection
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EngineeringASME
ASTMBritish Standards
DIN
Caesar II
RISA
Solid Works (Cosmos)
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Field ServicesDesign, Construction,
Maintenance
Composite Specialists
OSHA Compliant Safety
Customer Site Specific SafetyCertified Plastic Technicians
PSM / Non-PSM Inspections
Available 24 Hours a day/ 7 daysa week
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Dual Laminate PipeThermoplastics & FRP
Thermoplastic FabricationFRP Fabrication
Dual Laminates
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DUAL LAMINATEDUAL LAMINATE
PROCESS
SIDE
THERMOPLASTIC
CORROSION BARRIER
(FLUOROPOLYMER)
MECHANICAL BOND BETWEEN FLUOROPOLYME
SHEET AND STRUCTURAL WALL
(FULL VACUUM @ 120º C)
URETHANE
INSULATION
(OPTIONAL)
PROTECTIVE FRP
OUTER SKIN
IBERGLASS STRUCTURAL
WALL
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V.I.P. CapabilitiesMajor Equipment and
Composite StructuresManufacturing
Customized Applications:
Corrosion
Abrasion
BallisticCurrently 100,000+ lbs
weekly product capacity
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Vacuum Infusion Technology
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Large Panel Capability3 infusion platforms
24 ft
48 ft60 ft
Custom shapes available
Thermally controlled infusionProprietary multiple materialprocess
CeramicsThermoplastics
Multiple resin types
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CNC Facility
Fully-automated CNC cuttingmachines
Multiple Fabrics and
ThermoplasticsAccurate Plot dimensioning andconfiguration
Automation control direct fromCAD filesConsistent fabric dimensionalquality = within thousandths of aninch.
Accuracy and Repeatability
for Field Kits
QA -QA Program 2
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C.A.P.P.S. QA/QC PROGRAMComputer Aided Process Production System
Custom QA/AC Software Package
Material Traceability:Client Purchase Order
Raw Materials Handling
EngineeringManufacturing
Shipment
InstallationJob Progress Hold Inspections
Work Instruction (W.I.) per
Operation
QA -QA Program 2
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C.A.P.P.S. QA/QC PROGRAM
Computer Aided Process Production System
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Rectangular to Round DuctSystem
48 ft Long
27 ft Wide
43 ft Height
31 ft Diameter
Proprietary Infused AR liner
Laminated Steel Structure
Rectangular to round infusion
FGD Outlet Duct
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Vacuum Infused Box Beams
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Composite [D] BeamsUtilizes-
high modulus directionalfibers in key areas
45/-45 degree directional
fibers in shear web0/90 degree fibers for lateralstability
NMR Flow Core Technology
Uni
3Tex Uni DirectionalPre-Form (.70"/LayerE = 6MSI; 7 layer/ side/preform)
Abraision ResistantFRP CMMM (AR)
(1/8" thick)
OC - CDFM3610 (2layers external; .06"/ layer)
OC- DBMF 1715 (24layers web; .03"/ layer)
12/1/2008
8x19 [D] Beam
Uni
Flow Core
Uni
Uni
Uni
Uni
Uni
Uni
Uni
Uni
Uni
Uni
Uni
Uni
Flow Core
Uni
Uni
Uni
Uni
Uni
Uni
Uni
Uni
Uni
Uni
Uni
Uni
Uni
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Vacuum Infused BeamsHigh Modulus
Tight TolerancesRepeatable Properties
Controlled ProcessCAPPS
Excellent Secondary Bonds
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SummaryDiversified Engineered Composite Solutions
Material Selection
Specification
Component Design
Engineering ServicesEquipment & System Stress Analysis
Manufacturing
Installation & MaintenanceTurn Key Project Capability
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Engineered Composite Solutions