Post on 02-Aug-2016
description
An ISO 9001:2008 Company
CE Certified
Certifications
2
ISO 9001:2008 Certified
Established in 1991, R&D Engineers is India's foremost manufacturer of baking machines for Wafer Biscuits, Ice Cream Cones and Rolled Sugar Cones. We are located in Hyderabad India.
Our clientele are market leaders from food, bakery, chocolates, and confectionery to hotel and restaurant industry.
R&D Engineers team of engineers guarantee a high quality of production. The professional team works with the aim of customer satisfaction by implementing new technical developments, giving optimum solutions, which increase the competitiveness of professional manufacturers and allow them to make attractive and quality products at a reasonable price.
About us
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R & D Family World Wide
Contents
CONE
RSCM
TUBE
Scan QR Code (To View Video)DetailsPage
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12
22
24
25
Ice Cream Cone Baking Machines ZE ZAW
SWIFT WA
RS CUPRS CONE
WT
Rolled Sugar Cone Machines
Wafer Biscuit Baking Machines
TT Series
Rolled Sugar Cone Machines (RSCM)
Sheet Cooler (“SC” Series)15
Wafer Creaming Machine (“CR” Series)16
Book Cooler (“BC” Series)18
Wafer Cutting Machine (“WC” Series)19
Batter Mixers20
5
6
II. Premium Cone Designs
Z-25R10 ** Z-6378 *
Z-8200 *
Za-6073 Z-3303 ** Z-30a70 *
III. Special Cone Designs
Z-93d32 *
Z-5227*
Only possible with ‘ZE’ series plant
Only possible with ‘ZAW’ series plant***
Ze-29G73 Za-4515 Za-56d20 Z-49S10_v3
Z-5225a Za-36b00a Za-7230a Z-5200e
I. Standard Cone Designs
These designs are intended to illustrate the various die possibilitiesThis is a short representation of the vast selection possible
Ice Cream Cone Design Selection Guide - Moulded Cones
The Automatic Ice-Cream Cone Baking Machine ZAW Series are efficient ovens for the large scale production of all kinds of Ice cream cones, moulded sugar cones, cups and hollow wafers. According to the output required these machines are supplied with 18, 24, 30 or 36 baking moulds or higher. The oven can be heated by Liquified Petroleum Gas (LP Gas) or Electricity. An automatic stacking device can be supplied as an extra. The machine is driven by a powerful motor, over a gear box. The baking speed can be varied between 1.5 - 4 minutes (approx).
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The table shown below describes the specification of the LP Gas heated oven (Baking Cycle 1.5 minutes)
Approx.Hourly output at cone diameter of Cones Cones
IF GAS HEATING*
IF ELECTRIC HEATING*
ZAW 12 ZAW 18 ZAW 24 ZAW 30 ZAW 36
Length in Metres
DIMENSIONS (WITHOUT AUTOMATIC STAKING DEVICE)
WEIGHT & SHIPPING DETAILS
Cones Cones Cones
3900 7900 10500 13200 16000
3600 7200 9600 12000 14400
3240 6500 8600 10800 12900
2880 5800 7700 9600 11500
2520 5000 6700 8400 10100
2160 4300 5700 7200 8600
Type
Up to 29mm (11 cones/mould)
Up to 32mm (10 cones/mould)
Up to 36mm (9 cones/mould)
Up to 41mm (8 cones/mould)
Up to 47mm (7 cones/mould)
Up to 56mm (6 cones/mould)
Up to 68mm (5 cones/mould) 1800 3600 4800 6000 7200
LP Gas consumption Kg. Per hour approx 4-8 8-12 12-15 15-18 18-21
Electrical load in KW* (for LP Gas heated plant) 3.2 4.03.2 3.2 4.0
Electrical load in KW* 45 65 87 108 130
Consumption in KW* 35 46 62 77 92
1.7 1.7 1.7 1.7Height in Metres 1.7
1.1 1.1 1.1 1.1Width in Metres 1.1
3.6 4.8 6.0 7.2 8.4
Weight Net Kgs. 3000 4000 5000 6000 7000
Weight (Gross) Kgs - Basic Essential Packing 4250 5250 6500 7500 8500
11 18 25 36 47
Output Possibility
Technical Data
Weight (Gross) - seaworthy packing in M 3
Automatic Ice Cream Cone Baking Machine - ZAW Series
ZE 50 Std. ZA-1 Lab Model
ZE Series
The ZE series of semi-automatic machines are used for baking ice cream cones, moulded sugar cone and cups. These machines are easy to use and robust. The heating is by electrical heaters designed to optimize energy use and thermal distribution. This machine is flexible for high production on nonstop basis for 24 hours.
The upper section of the machine holds the male portion of the moulds. The lower section holds the female portion of the moulds. The two side pillars are used as guides for vertical opening and closing of the baking moulds. Depending on the diameter of the product, the moulds sections consists of four to six rows of dies.Each machine is customized for clients specification for a mould fitted on the machine.
ZA-1 Lab Model Cone Baking Machine
The ZA-1 Series is an efficient test baking tong for laboratory scale production of all kinds of ice cream cones, cups and hollow wafers for product development. They are characterized by the highest standards in precision, operating ease and utmost durability. They are easy to use and robust. These machines are supplied only with electrical heating.
The temperatures for the upper and lower plates can be adjusted by means of a thermostat. Moulds need to be ordered separately.
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Special Edition: ZE 50 (plus)- Silicone coated frame work- SS Machine stand
ZE 50 Std.
Diameter(mm) Cavities
Output per hour
24
27
31
33
42
46
56
63
3,800
3,400
3,000
2,900
1,900
1,400
1,200
1,080
20 4,30025
19
17
16
13
12
10
9
21
* May vary with cone design, recipe, ingredients selection.
Technical Data
Dimensions in mm ZE 50 ZA - 1
Length
Width
Height
Weight (approx. In Kg.)
Net Weight
Packed for shipping
Electrical Connected Load
1200 1030
1300 800
1700 1200
450 150
4.0*
530 Gross Wt.250
9-12
1.02.0Shipping Volume M 3
Output Possibility
Semi Automatic Ice Cream Cone Baking Machine - ZE Series
9
4
5 6 7
8 9
1 3
2
1. Wafer Oven
2. Batter Mixer
3. Wafer Sheet Cooler
˜Not included in the swift line
4. Planetary Cream Mixer ˜
5. Cream Spreading Machine
6. Book Cooler
7. Wafer Cutting Process
8. Wafer Distribute Device˜
9. Packing Process ˜
Wafer Biscuit Manufacturing - Typical Factory Layout
Cream Wafer Biscuit - Product Suggestions
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Sp
ec
ial
De
sig
ns
Round shell Design
Heart Design
Canape Design
A - Angle of ReedingB - BodyC - Depth of EngravingD - Depth of EngravingP - Pitch of reedingT - Total Thickness
Re
gu
lar
De
sig
ns
Communion Wafer Design Design Requirements
03.0 X 0.6 (90 )
03.0 X 0.6 (45 )
04.0 X 0.6 (90 )
06.0 X 1.0 (45 )
08.0 X 2.0 (90 )
08.0 X 2.0 (60 )
010 X 2.5 (60 ) 0
12 X 3.0 (60 )0
12 X 3.0 (45 )
A
P
D
BC
Imported Blower Easy AccessTriangular BurnerImported Gas Train
Common features of wafer plants (WA / SW)
Wafer Design Selection Guide
Space for Operation and Maintenance
Suggested for Client Scope
Exhaust Fan Cancan be fixed
Exhaust Fan Cancan be fixed
Vapour exhaustGas Fan
Space for Operation and Maintenance
“WA” Series Plant Layout (WA 72)
“SW” Series Plant Layout
1. WA 72 Oven 5. Book Cooler 2. Mix Plant 6. Wafer Cutting Machine 3. Sheet Cooler 7. Conveyors4. Creaming Machine
1. SW 42 Oven 5. Creaming Machine 2. Mix Tub 6. Book Cooler 3. Sheet Cooler 7. Wafer Cutting Machine 4. Batter Mixer 8. Conveyors
LEGEND
LEGEND
Space for Operation and Maintenance
Space for Operation and Maintenance
Suggest for Client Scope
750
750
35.1
Mts
.
30856.2
mm
24331.2
mm
20992m
m
1451.2
mm
2581m
m
18378m
m
16894m
m
14244.6
mm
0.0
mm
11
Wafer Line Layouts
The WA Series of Wafer Biscuit Baking Machine are designed for fully automatic production of wafer sheets with fine medium or deep-reeding, as well as wafer sheets with hollow forms for all types of shapes.
According to the out put required it may be equipped with 48, 60 and 72 baking plates. These baking machines can be heated by L.P.G. only.
Universal triangular gas burners are used for baking . This page details gas heated plants.
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Technical Details
Length
Width
Height
Weight in Kg(approx)
WEIGHT & SHIPPING DETAILS
DIMENSIONS IN METRES
Shipping space in Cubic Meters (approx)
10
1.4
2.5
9000
32 40 46
11250 13250
2.5 2.5
1.4 1.4
12 14
Consumption in Kw(approx)
IF ELECTRIC HEATING*
IF GAS HEATING*
Output of wafer Sheets/Hr*
L.P.Gas consumption Kgs/hr
Electrical load in Kw (for Drive & Control)
Load in Kw (for Electrical Heater)
Cream filled Wafer Biscuits in Kg/Hr*(approx)
No.of Baking Plates (tongs)
TYPE WA 48 WA 60 WA 72
48 60 72
1440
200-225
30-35
9 9 9
70
56 75 94
94 118
38-42 44-48
250-275 300-325
1800 2160
* Based on 120 Sec baking cycle.
** The capacities indicated above are suggested values. The exact capacity depends on baking time, recipe and wafer thickness.
Automatic Wafer Biscuit Baking Machine - WA SeriesPlate Size : 350 x 470 mmCapacity : 200-325 Kgs/ hr
The SW wafer oven is finding increasing interest as a cost-efficient and convenient ‘Entrance Ticket’ to the wafer business.
The reason for this interest is that the oven is part of a whole package of machinery that meets the needs of
small producers who want to extend their business as well as those who may be new to industrial production
of wafers.
The fully automatic SW lines feature the baking oven, a batter mixer, a wafer sheet cooler, a cream spreader
that also builds the wafer books and cutter. SW lines are available in capacities, producing 75 to 200 kgs of
cream filled wafer per hour. The oven is equipped with 18, 24, 30, 36, & 42 supported baking plates made of
cast iron.
Automatic Wafer Biscuit Baking Machine - SW Series
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Output & Technical Details
* The capacities indicated above are suggested values. The exact capacity depends on baking time, recipe and wafers.** Shorter oven required longer baking cycles.
Consumption in Kw(approx)
Length
Width
Height
Net Weight in Kg(approx)
WEIGHT & SHIPPING DETAILS
DIMENSIONS IN MM
IF ELECTRIC HEATING*
IF GAS HEATING*
Including export packing Kg (approx)
Shipping space in Cubic Meters (approx)
Output of wafer Sheets/Hr*
L.P.Gas consumption Kgs/hr
Electrical load in Kw (for Drive & Control)
Load in Kw (for Electrical Heater)
Cream filled Wafer Biscuits in Kg/Hr(apx.)
No.of Baking Plates (tongs)
TYPE SW 18 SW 24 SW 30 SW 36
18 24 30 36
640
10-12
3.5 3.5 3.5 3.5 5.0
70
56
5,750
1500
2000
5,500
6,750
25 30 36 42 49
7,000
8,500
8,500
10,000
10,000
12,500
12,000
14,600
2000 2000 2000 2000
1500 1500 1500 1500
7,250 8,750 10,250 11,700
75 94 115100
94 118 141 165
14-16 18-20 20-23 25-28
96-10072-75 120-125 145-150 175-180
860 1080 1300 1500
42
SW 42
Note:The SW-18/24 has mechanical batter pump and SW - 30/36/42 has an motorized pumping.
The table shown below describes the specification of the oven (Baking Cycle 1.5 minutes)
Plate Size : 460 x 290 mmCapacity : 72-180 Kgs/ hr
WT Series wafer plant is used for the production of small capacity cream wafer biscuits for product development and testing also.They are characterized by a simple mechanism that is sturdy and flexible These machines are low cost and economical in operation. Depending on the out put required, they can be supplied single, 3, 6,9 or 12 Wafer tongs.
Batter PreparationWheat flour, maize starch, vegetable fat, preservatives, colors etc is churned into a paste in the batter mixer.
OperationThe batter is fed to pre-heated wafer tongs by a special dosing device. Baking takes1.5-3 minutes. The baked sheets are cooled.
Subsequent Operations area) Creaming - Manual application of cream on a wafer sheets by a spatula
b) Sandwiching - Doubling up the layers to prepare books.
c) Cutting - WCM Machine, a screw operated device complete the wire cutting of wafer book
to the desired cut sizes.
d) Packing - The cut wafers can be flow wraped as required.
WT-1 Lab ModelFor Product Testing
Technical Details :
Weight incl. sea worthy packing (appx.)
WT 1 WT 6WT 3 WCM
4
1 Station x 31 Tong x 1 3 Station x 2 –
–
–
30* 90*
270x370 270x370 270x370 270x370
2.5 7.5
2.0
750 mm
440 mm
300 mm
80
150
1.0 1.0
240* Stack Height (mm)10 to 70
Cutting Wire Spring
Steel in mm 0.5
Min. Cutting Width16
1420 x 21420 1450
1130
675
110
440 x 2440 x 1
750 x 2750 x 1
640320
900500
2.01.5
20-25
126
10
15
Dimensions (approx.in mm)
Out put of wafer sheets/hr
Plate Size in mm
Electric Heating: Connected load in KW
Current Consumption in KW/Hr
Cream filled wafers/Hour**(Kgs appx.)
Shipping Data
Shipping space in M3
Length
Width
Height
Net weight
14
WCM - Manual Cutting Machine
Manual Wafer Biscuit Baking Machine - WT SeriesPlate Size : 270 x 370 mmCapacity : 4-25 Kgs/ hr
Sheet Coolers are used to cool the baked wafer sheets in ambient air. The baked wafer sheets enter the arch sheet cooler where uniform cooling & stress relieving takes place. They are then fed to the creaming machine for further process.
Wafer Sheets up to a size of 470 x 350 mm can be handled by these type of arch coolers and can be custom designed as per client’s requirement. The wafer sheet cooler is designed in the form of an arch so that operator can supervise several machines and move from one to other with out hindrance.
The wafer sheets are fed into pairs of metallic wire brackets which are positioned next to each other. The wire brackets are fastened to a pair of endless roller chains forming an endless chain of holders. Sensors device notes when a sheet has been placed in a bracket and signals the motor to advance the chain one step so that an empty bracket awaits the next wafer sheet.
The carrier brackets, guide plates, and all other components of the unit coming into contact with the
product are fabricated from stainless steel. Wear-resistant plastic rails are used to guide the carrier chain. The cooler is fabricated from modular components thus allowing the length, width and carrying capacity to be varied easily and as required.
Model SC-6
Model SC-2
15
**Capacity/minute Directly depending on the capacity of the Automatic baking Machine
Effective number of bows
0.5 Kw 0.5 Kw
3 Ph, 415V, 50 Hz, + std. 3 Ph, 415V, 50 Hz, + std.
100+
4 m+
Dimensions:
2700 mm
Width (changes with the sheet sizes)
Height up to the upper edge of the Wafer Sheet
Net Weight
1900 mm
820 - 1020 mm
Time for cooling and stress relieving 2 ½ (min)
35 - 40 (approx.) for the wafer sheets
Different Sizes of wafer sheet in mm
Technical Details
SC 3 - 350 x 470SC 6 - 470 x 350
SC 2 - 290 x 460
Connected load
Voltage* & Frequency*
Length
5.5 CBM
210 Kg
(300 Kgs)
Shipping Volume
4000 mm
1100 mm
2800 mm
700 Kgs
900 Kgs
12 CBM
Gross Weight
*Other voltage and frequency by the client at the time of ordering the equipment.
Wafer Sheet Cooler - SC Series
16
The CR 5 DH (Double Head) Machine is a high-efficiency machine. This machine spreads cream automatically on wafer sheets and subsequently forms them into wafer blocks.
The double head machine can hold two different cream in the process. It is possible to make combination of different layers using the programing on the PLC.
This machine spreads cream automatically on wafer sheets and subsequently forms them into wafer blocks.
The CR 5 Machine can spread cream and put together to make wafer blocks. The desired quantity of the cream layers can be adjusted by means of a counting device. A stacking device puts the spread sheets together to make a wafer block.
The machine has a spreading unit which operates using a contact system.
The spreading rollers are heated by electricity and the heating is accurately adjustable. The number of revolutions made by the spreading rollers as well as the speed of conveyor belt are infinitely variable an independent of each other.
Creaming Machine - CR 5 SH (Single Head)
Creaming Machine - CR5 DH (Double Head)
Wafer Creaming Machine - CR Series
Twin Cream
PLC Control
Book Making
Cream Spreading machines spread an exact amount of cream onto the wafer sheets and automatically stacks the requested number of spread sheets together with the un creamed top sheet into a wafer block. A thermostat allows to heat the cream spreading roller as well as the counter-roller up to an exact temperature. The speed of the two rollers and of the spreading belt can be steplessly adjusted independently of each other.
The desired thickness of the individual cream layers is obtained by regulating the speed and the distance between the rollers. A paddle in the cream hopper provides for uniform distribution of the cream on the spreading roller. Flexible sealing lips in the cream hopper prevent leakage of liquid cream when the machines is out of operation.
The un creamed top sheet passes the spreading roller without contact due to cam-controlled lowering of the spreading table. After spreading wafer blocks are formed out of two to seven wafer sheets with the spiral stacker. There the wafer sheets get maximum support and are stacked. Even delicate wafer sheets with heavy cream can be processed. Exact block formation guarantees a minimum of cutting residue in the following cutting process. The requested number of cream layers is set by a selector switch and electronically controlled by light barriers.
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Creaming Machine CR - 6
*Pneumatic connection required.
Technical Data
Wafer Sheets per minute (max)
Width of spreading roller
18 (Max)
Size of the Wafer Sheet
285mm
290x460
360mm455mm
Type CR5 - SH CR5 - DH
Electrical Load (Kw) 2.5
Size of the machine (approx)
Net weight (appr.kg)
Net export packing (kg) (Bare essential)
15
270x370290x460
CR4
1.5
2135
615
1370
450
550
4.25
2900
650
1400
650
3.0
900
5
18 (Max)
285mm
290x460
3
4600
1150
3.0
1300
800
1600
CR6
36-40 (Max)
350x470
462mm
2700
1250
1550
700
1200
4.0Shipping space (Approx M )3
Length
Width
Height
Wafer Creaming Machine - CR Series
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Cooling UnitThe cooling unit is a refrigeration system, designed for continuous duty cycle working. The system consists of air-cooled single stage hermitically sealed compressor based cooling unit. The compressor is mounted on vibration isolators.
Cooling ProcessBook Cooler is a machine used for cooling the cream between the books before they enter the cutting machine. The cooling capacity can be changed according to the wafer product and capacity required.
The wafer book cooler "BC-Series" machine is of a compact design and are fabricated from modular sections. This unit developed by a combination of number of modules will provide required cooling time and also fits in the space available. The bracket, guide plates, and all other parts coming into contact with the product are fabricated from stainless steel.
After spreading the cream on the wafers and completing the pre-preparation of wafer book, it must be cooled in order to harden and set the cream prior to cutting. Partially set cream is required for clean cutting & in turn clean cutting is required for clean packing.
The movement of wafer books can be watched through the windows provided on the inlet and outlet of the tunnel. The wafers are passed to either a cutting device or an intermediate container. The BC Machine is electrically operated and is controlled by the sensors placed at the inlet of the feeding conveyor.
Technical Details
Wafer Book Sizes (mm) 290x460
Electrical Load (Kw) 10Kw
Refregiration (kcal/hr) 5000
Length
Height
Width
Net Weight Kgs.
Gross Weight Kgs.
6000
780
2050
1450
1050 1050
1450
Shipping Space in CBM 10
Machine Variables BC5 BC10
290X460470X350
18.5Kw
10000
7000
850
2050
10
Dimensions (mm)
Book Cooler Machine - BC Series
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We manufacture a series of wafer cutting machines, that machine can handle different sizes of wafer sheets. These are fully automatic machines for cutting flat and hollow wafers filled with cream. These machine take over the cooled-down wafer blocks coming from the cooling device or creaming machine and cut them into required number of blocks. In the cutting operation the wafer book are first pushed through one set of cutters and then at a right angle (perpendicular) through a second set of cutters. Fixed and tensioned cutting wires in removable frames are used. Changeover to other cutting sizes is facilitated by quickly and easily changing the cutting frames and pushers. These machines are designed for high-capacity plants.
*Wafer DistributorFor chocolate enrobed products we could also offer as an option of Wafer Distributor for our wafer cutting machines.
WC 5 Machine
**Pneumatic connection required
Machine Variables
Size of the Wafer (Possible)
Stack Height (mm)
Minimum Cutting Width (mm)
Cutting Wire (spring steel in mm)
Connected load (Kw)
Dimensions (mm)
Length
Width
Height
Net weight (appx. Kgs)
Shipping volume (CBM)
70
16
0.5
1.5
1700
1600
1200
310
4.5
70
18
0.5
1.5
2400
1700
1200
480
4.5
290x460350x470
290x460350x470
WC4* WC5*
Technical Details
This is a compact version of wafer cutting and mini distribution.
The cut wafer biscuit move directly and immediately from the cutting machine on to a conveyor with limited distribution.
Optional Attachement - WFD II
Wafer Cutting Machine - WC Series
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TM2(standard)
TM3(standard)
TM3 Sp(with control panel)
Batter Mixer
Tank Capacity
Connected load in Kw (3 phase)
Length
Width
Height
Net Weight (apprx)
Technical Details
65lts
1.2
780
780
1600
70 Kgs
95lts
2.2
900
600
1400
90 Kgs
MP100TM 3TM 2
100lts
4.5
1625
740
1690
200 Kgs
MP200
150lts
6.0
2000
1100
1800
250 Kgs
MP-200
Features Of MP 100 / 200
“MP” Series is a sophisticated mixing plant in which an extra intermediate holding tank is provided along with the mixer. The selector switch is provided for a variable mixing time. When mixing is complete the mixer shuts itself off automatically and the batter is pumped into an intermediate holding tank.
A stirring device is supplied in the holding tank also. From this holding tank the batter can be continuously pumped to the batter depositing station. Batter Pump is easily accessible, easy to clean.
We have a series of mixing plant depending on the capacity of the batter required to be made. Primary requirement for the production of quality batter is that all ingredients must be fully mixed together so that the batter will be homogeneous.
The particularly careful mixing procedure is achieved by the strong vertical currents induced in the batter. In the mixer center, the batter is induced to flow in the downward direction; on the periphery, the batter then flows in the upward direction..The Batter Mixer is used for the fully automatic production of batter for feeding one or more baking plants. Consistent batter is required for quality products (cones/wafers). The age of the batter or the time between mixing and use has also a marked and effect on the sheet quality. To ensure that the automatic wafer baking machines are being supplied with batter that is always fresh. It is important to prepare smaller batches at a time.
Wafer Batter Mixers
21
Rolled Sugar Cone - Suggestions
We supply automatic machines for best quality and precise rolled sugar cups. The 'RS-Series' of machines are designed with latest technical standards for economical results. These machines are clearly laid out and easily accessible.
Cup Making AttachmentThe wafer is taken off the lower plate & moves over to cup punching station that results in the cup formation.
22
Automatic Rolled Sugar Cup Baking Machine - RS Series
We supply automatic machines for a best quality and precise rolled sugar cones. The ‘RS-Series’ of machines are designed with latest technical standards for an economical results. These machines are clearly laid out and easily accessible. The bearings and lubricants used are of long life and the links between the baking plate are also maintenance free.
23
* The capacities indicated above are maximum values. The exact capacity depends on baking time, recipe and cone size
Technical Data
Size of Plate(apprx)
<mm’mm>Types of Ovens
RS 36
250*250
250*250
250*250
all types of gas
all types of gas
all types of gas
RS 48
RS 60
36 5 7-10 1440-1450 Rolled SugarCones
Waffle Cones,Waffle Bowls,Waffel Sheets
1920-1950
2400-2500
10-14
15-18
48 5
60 5
Types of heating(all types of gas;Propane, Butane,
Natural gas)+
Numberof tongs/multipleusage
Gasconsumption
per hour(apprx)
Electricalload in
KW
Productioncapacity<pcs/h>
PossibleProducts
90 Sec Cycle Time*
Automatic Rolled Sugar Cone Baking Machine - RS Series
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TT-Series semi automatic machines produces rolled cones, cups or rolls. It is equipped with 9,12 & 18 baking stations. These machines are designed with latest technical standards for an economical results.
These machines are clearly laid out and easily accessible. The bearings and lubricants used are of long life and the links between the baking plate are also maintenance free.
Baking PlatesThe plates are made of special alloy. The selection of alloy and casting procedure ensures dimensional stability, a homogenous and dense surface, thermal stability, good heat accumulation characteristics and excellent thermal conductivity. Special finishing is done to ensure trouble free release of wafer sheets.
Types of OvenType of heating
(Electric)
Number of tongs/
multiple usage
Electrical load in
KW
Productioncapacity <pcs/h>
TT- 9 230 x 230 Elec
Elec
Elec
9 14.0+ 360
480
720
19.0+
28.0+
12
18
230 x 230
230 x 230
TT-12
TT-18
90 sec Cycle Time*
Size of Plate(apprx)
<mm’mm>
Technical Data
Punching Device - For Disc / For Bowl’s (Semi-Automatic)
This device is pneumatically operated; feeding of sheet is manually done. The punched items discharge onto a tray below. It can be used for punching different shapes on “malleable” wafer sheets. It is customized to suit various requirements for clients.
Semi Automatic Rolled Sugar Cone Baking Machine - TT Series
Punch Disc Punch Bowl
25
Waffle cones are the hottest selling item in the retail ice cream industry today. To maximise sales of ice cream at outlet level we need a great tasting cone with a good aroma.The aroma of a freshly baked cone attracts customers attention immediately.
We provide RSCM machine as single plate (101) & double plate (201) with customizable variants.
Rolled Sugar Cone Machine (RSCM)
Std. Design Logo Customization
Belgian Waffle Baker
Belgian Waffle probably the hottest item in the hospitality business today.Waffle increases desserts sales by 25% to 50%.
The Belgian Waffle plates are designed with round or heart shape.We do customize as per clients required designs.
Design 102(Heart)
CustomisedDesign 101(Round)
YourDesign
Manual Rolled Sugar Cone & Belgian Waffle Machine
RSCM 101 Model
BW 101 Model
26
CAD Development
3 D Model
Actual Product
Exchange Baking Moulds - Cone Plants
Exchange baking plate for Wafer Plants*
Customization: It can be suited for other plants too. Ask for details.
Baking PlatesThe plates are made of special alloy. The selection of alloy and the casting procedure ensures dimensional stability, a homogeneous and dense surface, thermal stability, good heat accumulation characteristics and excellent thermal conductivity.
Exchange Baking Moulds - Wafer Plants
An ISO 9001:2008 Company
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R & D EngineersA-41, IDA Kukatpally, Phase II, Road No. 4,Via I.E. Gandhi Nagar, Hyderabad - 500037. INDIAPhone : +91-40-2340 2682, 2307 9121Fax : +91-40-2307 8668 E-mail : info@rndwafers.com