RF Systems Presentation

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Transcript of RF Systems Presentation

“BUILT TO SEAL”

“Excellence is an art won by training and habituation. We do not act rightly because we have virtue or excellence, but we rather have those because we have acted rightly. We are what we repeatedly do.

Excellence, then, is not an act but a habit.”

Aristotle

Specialized in -

50% Medical 25% Automotive 11% Packaging 9% Aerospace 5% Stationery

Delta-7 Method

Tubeless RF Generators

Advanced Applications

Process Efficiency

RF System Validation

Customer Support

RF Sealing Systems

ONEX 3KRF – Core Points of Differentiations-

Delta 7 method – ONEX evaluation system to study applications and offer better solutions

RF Generators – US Patented 3KRF Solid State Technology (Tubeless) RF Sealing Systems – ONEX RF systems are built to produce consistent quality Advanced Applications – perfect record in RF sealing complex products and materials Process Efficiency – 99.9% repeatability with 50% less power consumption RF System Validation – IQ, OQ & PQ support available for Medical applications Customer Support – professional remote onsite assistance and tech-support

Definitions -

Advanced RF Systems

AdvancedRF Generators

AdvancedApplications

Core Competencies -

Advanced – 3KRF Generators

Tubeless technology – US Patented 3KRF Solid State Generators 50% less power – consumption than tube style RF generators 80% less arcing – closed-loop sealing process monitoring and control 99.9% repeatable – RF power precision and compensation system Direct coupling – generator to load with analogue controlled power FDA validation – supporting materials available for IQ, OQ & PQ

3KRF Solid State Generators (27.12

MHz) 600 Watts to 10 kW

RF Power Supply

RF Generator

PC HMI

Servo ControlledUpper Platen

PLC Controls

Dual Shuttle

RF Dies onFloating Pallet

Closed-loop control Servo controlled pressPerfect for medical bagsComplies OSHA, UL, NEC

FDA standards

Tubeless TechnologySolid State RF-GeneratorBuilt in Auto-TunerSmall footprint design99% process efficiency

Validatable (IQ, OQ, PQ)

PLC/PC based controlsSeal Area 18x28”

RF-Shuttle X2-

RF PowerSupply

3KRFGenerator

PC Based HMI

Servo ControlledRF Press

Standard PLC Controls

4 PositionMini-Dial

RF-Roto M41-

Open access designServo controlled pressComplies OSHA, UL, NEC

FDA StandardsValidatable (IQ, OQ, PQ)

Tubeless RF GeneratorRotary 4 position indexBuilt In Auto-TunerHigh repeatabilitySolid toggle die support

Closed Loop ProcessPLC/PC based controlsSeal Area 18x14”

Floating RF Dies

RF Power Supply

RF Switch

PC Based HMI

Servo ControlledReverse RF Press

Standard PLC Controls

RF-Star M62-

Easy maintenanceServo controlled pressErgonomic DesignComplies OSHA, UL, NEC

FDA Standards

Rotary 6 position indexTubeless RF generatorBuilt In Auto-Tuner2 position RF sealingFloating lower die

Validatable (IQ, OQ, PQ)

PLC/PC based controlsSeal Area 20x27”

Floating RFDie Plates

3KRF Generator

Accessory feed-sealingTube-port insert-sealingLeak TestingLiquid dispensingFinal tearing & packing

Inline RF sealing systemSolid State GeneratorsMulti layer film handlingUp to 3200/hr articlesPrinting and labeling

Complies OSHA, UL, NEC

FDA StandardsValidatable (IQ, OQ, PQ)

Automated RF Sealing LineRF-Galaxy 2-

Advanced Features

PLC – Controls the RF sealing power and process PC / HMI – Allows to change and control all the

process parameters and product recipes Servo Press – Controls seal height and sealing pressure RF Generator – Produces RF (27.12MHz) power based on

analog input signal from PC or PLC Auto-Tuner – Monitors reflective power and tunes the RF

network inductance during sealing process RF Switch – Controls power distribution

to upper & lower dies

Standards FDA cGMP OSHA NEC UL 508C NFPA 70, 79

First year Free (PM) Detailed Documentation Process or Design FMECA Validation (IQ, OQ, PQ) 2 Years Warranty System UL & CE Certification

Processes

Assembly Robotics Inspection Dispensing Bonding Curing Sealing Packaging

RF Welding Thermo-Forming Ultrasonic Welding Film Feeding & Cutting

Tubing Feeding & Cutting Forming & Die Cutting Component Feeding Printing & Labeling

Applications

Medical – Blood Bags– Sample Pouches– Collection Pouches– Multi-chamber Pouch– Urinary Bags – Blood Separation bags– Blood Pressure Cuffs – Ostomy Products

Automotive – Arm Rests– Door Panels– Headrests– Dashboards– Seat Covers – Sun Visors – Tool Kit Pouches– Children’s Car Seats

Accessories – Mattresses– Glove Boxes– Wound Evacuation – Pumps and Bags– ID Tags & Bracelets– Bed Covers– Oxygen Tents– Stretcher Pads

Military – Fuel Bladders– Cushions– Body bags– Life Vests– Danger Flags – Tarpaulins – G Suits– Gloves

Packaging – Clam Shells– Blisters– PVS Blister to Cardboard– Pharmaceutical Packs– Pouches– RFID tags– Board to Board with

Trapped Blister

Stationery – CD Covers– Card

folders– Envelopes– Binders– Inserts

We Build Better RF Sealers

Guaranteed Results

EXPECT ONLYEXCELLENCE

© 2008 ONEX RF Automation. All Rights Reserved. Any redistribution or reproduction of any materials herein is strictly prohibited.ONEX Automation, Built To Seal, 3KRF, Delta-7, True Auto-Tune, Tubeless and/or other joint ONEX-3KRF products referenced herein are either trademarks or registered trademarks of ONEX Enterprises Corporation or 3krf or its subsidiaries in the US and/or other countries.Other products, fonts, company names, logos may be trademarks or registered trademarks of their respective companies and/or owners.

3KRF Generators 70 N. Main St., Freeport, New York 11520

Tel.: (516) 208-6824 www.3krf.com

ONEX RF Automation1824 Flower Ave., Duarte, California 91010Tel.: 626-358-6639; Fax: 626-599-1664www.onexautomation.com

Thank you…