Remote Monitoring for Packaging Applications

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Transcript of Remote Monitoring for Packaging Applications

Remote Monitoring for Packaging Applications

October 2015

THANK YOU!Together, we are stronger!

15+ years of innovation, collaboration, evolution, and success!

Agenda

InduSoft (Fabio Terezinho)

– Introduction

– InduSoft solution advantages for Packaging applications

– PackML and OEE Standards Demo

– Case Studies, Videos, and Demos

– Q & A

Introduction

Trends and Market

Consumer Trends impacting packaging markets (*)– Growing awareness of health and wellness– Recycling and environmental issues– Increasing disposable income and purchasing power

Market Size and Expected Growth (*)– Middle East and Africa are anticipating 5.3 percent CAGR growth in volume– Western Europe and North America with 0.4 percent and 0.5 percent,

respectively– Market share by product type: Flexible Plastic = 29%; PET bottles = 12 %

(expected 4.7% CAGR, i.e.: 54%)

Competitive Advantages– Innovation: Add value, generate additional sources of revenue, reduce cost.

* Ref.: “Global Packaging Trends” report from PMMI (2015)

IoTView driving trends

Internet Of Things (IoT) / Industry 4.0 *- 15x growth in machine generated data by 2020 (interoperability)- 50x growth in stored data by 2020 (Big Data)- 85% of devices are not connected yet (timing)- $19 trillion estimated untapped value (opportunity)

Platforms- Windows CE / Windows Embedded (strong position in Industrial HMIs)- VxWorks (nearly 40% of traditional RTOS shipments)- Linux (more than 25% of all embedded shipments – much more, adding Android)

InduSoft solution- Platform-agnostic (runtime editions for Windows, VxWorks, Linux, and more)- Rapid Application Configuration Environment- Small footprint- Interoperability (device protocols, OPC, Historian, Databases/ERP)- Mobility (HTML5) and Remote Management- Affordability (high volume business model)

* Ref.: WindRiver Helix 360 System Tools

InduSoft solution advantages for

Packaging applications

- Simple setup- All HMI/SCADA features supported by any license level- Integrated, intuitive development environment (IDE)- Local/Remote Online Configuration- Local/Remote Management Tools- Local/Remote Troubleshooting Tools- Tag Integration

Easy of Use

Tag Integration

Soon

Interoperability

InduSoftWeb

StudioOver 250Drivers

TCP/IPOPC Server

Gateway

XMLODBC/ADO

DDE

OPC DA,UA, .NET,

XMLClient

Web(HTML &

XML)

Driver &Database

API

Open ArchitectureSystem Integration

Product Customization

EnterpriseAccess , Oracle ,SQL Server, Fox Pro,PI and many others...

Client StationsRedundancyData Exchange in Real-TimeThird-Party SystemsSecure Viewer Thin Client

Web SolutionAccess to the system fromanywhere using a single browser

Mobile AccessEmail, data, and page interface

from cell phones, PDAs, etc.

Plant Floor IntegrationOMRON, GE FANUC,

AllenBradley , Siemens, Modbus, Profibus,

DeviceNet, ControlNet,Interbus, Beckhoffand many others...

Compatibility

100% Compatibility with applications designed in previous versions

Evolve protecting your investment!

1997InduSoft v1.0

Windows NTWindows 95

Windows CE v1.0

2015InduSoft Web Studio v8.0

Windows 10 / 8 / 7Windows Server 2012 / 2008

Windows Embedded Standard 7Windows Embedded Compact 7 / 6 / 5

Linux / Vxworks

EmbeddedView

InduSoft Web Studio “full runtime”

CEView

InduSoft Web StudioDevelopment Station

Develop once, Deploy anywhere

Single, integrated development environment

IoTViewNew

Portability

Mobility

Platforms: Agnostic

Host: Web Browser agnostic

Technology: HTML5

Platforms: Windows

Host: Secure Viewer (executable)

Technology: ActiveX

Platforms: Windows

Host: Web Browser (Internet Explorer)

Technology: ActiveX

Studio Mobile Access (SMA) Thin Clients

Web Thin Clients

Secure Viewer Thin Clients

Flexibility for deployment

IoT Solutions

WANInternet

LANThin Clients

GoalsDistributed Data Acquisition, Manipulation and ControlCentralized Management

Characteristics and RequirementsScalable – Large number of devices, Big DataSecure – Encryption, Filtering, Remote notificationPlatform agnostic – Both runtime and Thin ClientsSimple - Easy to configure, deploy, and maintain

Multi-touch and gestures

Zoom In / Zoom out screens

Pan screens

Grow & Shrink objects (Size animation)

Drag objects (Position animation)

Rotate objects (Rotation animation)

Dual or Multi-touch command (Command animation)

Touch events (Command animation)

Built-in Inertia effect

Watch the video demonstration

Flexibility in Licensing

IND-CEHKMetal case USBPC/Embedded

IND-WB-CSmall factory form USB

PC/Embedded

IND-WB-ME2GMetal case USB 2GB

PC/Embedded

IND-WB-SD2GSD Card 2GB

PC/Embedded

IND-WB-uSD512uSD Card 512MB

PC/Embedded

IND-WB-CF2GCompact Flash Card 2GB

PC/Embedded

IND-USB-HKPlastic case USB

PC

Flexibility in Licensing

1000+ Built-in Symbols

Multiple new symbolsfree-of-charge

Optimized for higher performance

Dynamic configuration

Tags Database Built-in FunctionsCreate, Modify, Delete tags and its properties during the

runtime

Screen XML API Add-OnCreate screens in XML and

convert them to binary format during the runtime

$ImportXML()

Create Templates that can be configured during the runtime.Ideal for OEMs and Machine Builders!

Customization(User, Project, Deployment Specific)

Template(Industry Specific)Data Center Template

Product(General Market)InduSoft Web Studio

OEM-focused architecture

Solution in Layers

PackML and OEE Standards Demo

Case Studies

Belvac manufactures high-speed Equipment for the canning industry.Primary machine is the Necker, which Reduces the diameter of the open endOf the can. The Necker also flairs the Top to prepare for the lid.

By 2020, 30 billion devices – from jet liners to packaging machines – will be wirelessly connected to the Internet, according to ABI Research. Connected, intelligent machine capabilities can earn profits of up to 30% for machine builders.

$30bn

Belvac

Mother Parkers

MaquinasFIX

Maquinas FIX

http://www.indusoft.com/Marketing/Article/ArtMID/684/ArticleID/467/Batch-Process-Analysis-and-Traceability-for-the-Food-Industry

Advanced Automation

Mother Parker – Best practices for packaging

http://www.indusoft.com/Marketing/Article/ArtMID/684/ArticleID/438/Best-Practices-for-InduSoft-Web-Studio-Packaging-Applications

http://www.indusoft.com/Marketing/Article/ArtMID/684/ArticleID/247/Food-and-Beverage-Webinar

Stock America

Videos and Demos

Video & demos: Belvac Production Machinery

http://www.indusoft.com/Marketing/Article/ArtMID/684/ArticleID/225/Packaging-SCADA-Webinar

Packaging and Conveyance-OEE Video

http://www.indusoft.com/Marketing/Article/ArticleID/340/ArtMID/684

Wine Production Application Video

http://www.indusoft.com/Marketing/Article/ArtMID/684/ArticleID/494/Packaging-and-Conveyance-OEE-Signage-Demo

Videos and Demos

Q&A

THANK YOU!