Remote Monitoring for Packaging Applications
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Transcript of Remote Monitoring for Packaging Applications
Remote Monitoring for Packaging Applications
October 2015
THANK YOU!Together, we are stronger!
15+ years of innovation, collaboration, evolution, and success!
Agenda
InduSoft (Fabio Terezinho)
– Introduction
– InduSoft solution advantages for Packaging applications
– PackML and OEE Standards Demo
– Case Studies, Videos, and Demos
– Q & A
Introduction
Trends and Market
Consumer Trends impacting packaging markets (*)– Growing awareness of health and wellness– Recycling and environmental issues– Increasing disposable income and purchasing power
Market Size and Expected Growth (*)– Middle East and Africa are anticipating 5.3 percent CAGR growth in volume– Western Europe and North America with 0.4 percent and 0.5 percent,
respectively– Market share by product type: Flexible Plastic = 29%; PET bottles = 12 %
(expected 4.7% CAGR, i.e.: 54%)
Competitive Advantages– Innovation: Add value, generate additional sources of revenue, reduce cost.
* Ref.: “Global Packaging Trends” report from PMMI (2015)
IoTView driving trends
Internet Of Things (IoT) / Industry 4.0 *- 15x growth in machine generated data by 2020 (interoperability)- 50x growth in stored data by 2020 (Big Data)- 85% of devices are not connected yet (timing)- $19 trillion estimated untapped value (opportunity)
Platforms- Windows CE / Windows Embedded (strong position in Industrial HMIs)- VxWorks (nearly 40% of traditional RTOS shipments)- Linux (more than 25% of all embedded shipments – much more, adding Android)
InduSoft solution- Platform-agnostic (runtime editions for Windows, VxWorks, Linux, and more)- Rapid Application Configuration Environment- Small footprint- Interoperability (device protocols, OPC, Historian, Databases/ERP)- Mobility (HTML5) and Remote Management- Affordability (high volume business model)
* Ref.: WindRiver Helix 360 System Tools
InduSoft solution advantages for
Packaging applications
- Simple setup- All HMI/SCADA features supported by any license level- Integrated, intuitive development environment (IDE)- Local/Remote Online Configuration- Local/Remote Management Tools- Local/Remote Troubleshooting Tools- Tag Integration
Easy of Use
Tag Integration
Soon
Interoperability
InduSoftWeb
StudioOver 250Drivers
TCP/IPOPC Server
Gateway
XMLODBC/ADO
DDE
OPC DA,UA, .NET,
XMLClient
Web(HTML &
XML)
Driver &Database
API
Open ArchitectureSystem Integration
Product Customization
EnterpriseAccess , Oracle ,SQL Server, Fox Pro,PI and many others...
Client StationsRedundancyData Exchange in Real-TimeThird-Party SystemsSecure Viewer Thin Client
Web SolutionAccess to the system fromanywhere using a single browser
Mobile AccessEmail, data, and page interface
from cell phones, PDAs, etc.
Plant Floor IntegrationOMRON, GE FANUC,
AllenBradley , Siemens, Modbus, Profibus,
DeviceNet, ControlNet,Interbus, Beckhoffand many others...
Compatibility
100% Compatibility with applications designed in previous versions
Evolve protecting your investment!
1997InduSoft v1.0
Windows NTWindows 95
Windows CE v1.0
2015InduSoft Web Studio v8.0
Windows 10 / 8 / 7Windows Server 2012 / 2008
Windows Embedded Standard 7Windows Embedded Compact 7 / 6 / 5
Linux / Vxworks
EmbeddedView
InduSoft Web Studio “full runtime”
CEView
InduSoft Web StudioDevelopment Station
Develop once, Deploy anywhere
Single, integrated development environment
IoTViewNew
Portability
Mobility
Platforms: Agnostic
Host: Web Browser agnostic
Technology: HTML5
Platforms: Windows
Host: Secure Viewer (executable)
Technology: ActiveX
Platforms: Windows
Host: Web Browser (Internet Explorer)
Technology: ActiveX
Studio Mobile Access (SMA) Thin Clients
Web Thin Clients
Secure Viewer Thin Clients
Flexibility for deployment
IoT Solutions
WANInternet
LANThin Clients
GoalsDistributed Data Acquisition, Manipulation and ControlCentralized Management
Characteristics and RequirementsScalable – Large number of devices, Big DataSecure – Encryption, Filtering, Remote notificationPlatform agnostic – Both runtime and Thin ClientsSimple - Easy to configure, deploy, and maintain
Multi-touch and gestures
Zoom In / Zoom out screens
Pan screens
Grow & Shrink objects (Size animation)
Drag objects (Position animation)
Rotate objects (Rotation animation)
Dual or Multi-touch command (Command animation)
Touch events (Command animation)
Built-in Inertia effect
Watch the video demonstration
Flexibility in Licensing
IND-CEHKMetal case USBPC/Embedded
IND-WB-CSmall factory form USB
PC/Embedded
IND-WB-ME2GMetal case USB 2GB
PC/Embedded
IND-WB-SD2GSD Card 2GB
PC/Embedded
IND-WB-uSD512uSD Card 512MB
PC/Embedded
IND-WB-CF2GCompact Flash Card 2GB
PC/Embedded
IND-USB-HKPlastic case USB
PC
Flexibility in Licensing
1000+ Built-in Symbols
Multiple new symbolsfree-of-charge
Optimized for higher performance
Dynamic configuration
Tags Database Built-in FunctionsCreate, Modify, Delete tags and its properties during the
runtime
Screen XML API Add-OnCreate screens in XML and
convert them to binary format during the runtime
$ImportXML()
Create Templates that can be configured during the runtime.Ideal for OEMs and Machine Builders!
Customization(User, Project, Deployment Specific)
Template(Industry Specific)Data Center Template
Product(General Market)InduSoft Web Studio
OEM-focused architecture
Solution in Layers
PackML and OEE Standards Demo
Case Studies
Belvac manufactures high-speed Equipment for the canning industry.Primary machine is the Necker, which Reduces the diameter of the open endOf the can. The Necker also flairs the Top to prepare for the lid.
By 2020, 30 billion devices – from jet liners to packaging machines – will be wirelessly connected to the Internet, according to ABI Research. Connected, intelligent machine capabilities can earn profits of up to 30% for machine builders.
$30bn
Belvac
Mother Parkers
MaquinasFIX
Maquinas FIX
http://www.indusoft.com/Marketing/Article/ArtMID/684/ArticleID/467/Batch-Process-Analysis-and-Traceability-for-the-Food-Industry
Advanced Automation
Mother Parker – Best practices for packaging
http://www.indusoft.com/Marketing/Article/ArtMID/684/ArticleID/438/Best-Practices-for-InduSoft-Web-Studio-Packaging-Applications
http://www.indusoft.com/Marketing/Article/ArtMID/684/ArticleID/247/Food-and-Beverage-Webinar
Stock America
Videos and Demos
Video & demos: Belvac Production Machinery
http://www.indusoft.com/Marketing/Article/ArtMID/684/ArticleID/225/Packaging-SCADA-Webinar
Packaging and Conveyance-OEE Video
http://www.indusoft.com/Marketing/Article/ArticleID/340/ArtMID/684
Wine Production Application Video
http://www.indusoft.com/Marketing/Article/ArtMID/684/ArticleID/494/Packaging-and-Conveyance-OEE-Signage-Demo
Videos and Demos
Q&A
THANK YOU!