Post on 28-Jul-2018
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Copyright 2013 Japan CCS Co., Ltd.
Progress on
Tomakomai CCS Demonstration Project
CCS Technical Workshop 2014
January 23, 2014
Daiji Tanase
Japan CCS Co., Ltd. (JCCS)
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Copyright 2013 Japan CCS Co., Ltd.
1. Approach for CCS Demonstration Project
2. Investigation Works at Tomakomai Site
3. Plan of Tomakomai CCS Demonstration Project
4. Progress on Tomakomai CCS Demonstration
Project
Contents
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Copyright 2013 Japan CCS Co., Ltd.
1.Approach for CCS Demonstration Project
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Copyright 2013 Japan CCS Co., Ltd.
Company Profile and Project Framework of JCCS
Project Frameworks -Functions of JCCS Company Profile
JAPAN CCS Co., Ltd.
Ministry of Economy, Trade and Industry (METI)
Private Companies
CCS Relating Companies, ( Domestic and Overseas )
Implementation of CCS Demonstration Projects
Universities
Contract
Technical Cooperation
Inve
stm
en
t
Subcontract
Execution
Execution
Pers
on
nel
Research Organizations
(Domestic and Overseas )
Date of Incorporation: May 26, 2008
Business Description:
A comprehensive investigation for and
implementation of CCS Demonstration
Projects in Japan
Capital: 243 mm yen
Shareholders: 35 companies (As of July 1, 2013)
11 electric power, 5 engineering, 4 petroleum,
3 petroleum resource developing, 4 general
trading, 2 iron and steel, 2 city gas, 1 chemical,
1 non-ferrous metal and cement, 1 steel pipe,
1 special trading
President: Shoichi Ishii, Senior MD for JAPEX
Directors: 6 representing the shareholders’
industries
Auditor: Takashi Honjo, Senior MD for RITE
No. of Staff: 50
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Copyright 2013 Japan CCS Co., Ltd.
Japanese Fiscal Year (JFY)
2008 09 10 11 12 13 14 ・・・・ 20
13
CCS Demonstration Project Phase
METI
Subsidized
Project
*Fiscal Year : April - March
Demonstration Phase
METI Commissioned Project
“Demonstration of CO2 Reduction Technology”
NEDO Commissioned Project
Feasibility Study – CCS Total System CO2 capture at IGCC and store at an offshore depleted gas field
Investigation Phase
Development of Assessment Technologies and Site Screening for Large-scale CCS Demonstrations
Today
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Copyright 2013 Japan CCS Co., Ltd.
Screening Engineering
(15 Models)
115
WO
RK
S
IT
E
WO
RK
Fault
Assessment
PR
OD
UC
TS
Potential
Screening
Method
Benchmark
Issues Designs
Fault
Assessment
Model
Fault
Assessment
Integrated
Evaluations
7 3
Economic Effect Analysis
- Demonstration
Models and Plans
- Well Completion
Study
- CO2 Simulation
Study
- Monitoring
Techniques
Site Evaluation Marine Environmental Investigation
Basic Research for Leakage Risk
Analysis
WORK FLOW
Supporting Work
METI Subsidized Project in JFY 2008
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Copyright 2013 Japan CCS Co., Ltd.
Kitakyushu
Nakoso-Iwaki Oki
Tomakomai
Candidate Sites for CCS Demonstrations
*1:Additional investigations were discontinued because of the Great East Japan Earthquake.
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Copyright 2013 Japan CCS Co., Ltd.
2.Investigation Works at Tomakomai Site
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Copyright 2013 Japan CCS Co., Ltd.
Evaluation on existing geological data
Outcome from the Investigation Phase of TomakomaiSite
JFY.2009~2011
Site Survey ・3D seismic survey ・Survey wells
Geological evaluation report of the Tomakomai area
Reservoir simulation ・Construction of simulation model ・ Long-term simulation of CO2 movement
Basic Plan of CCS demonstration project at
the Tomakomai area
Conceptual design works ・CO2 capture processes (Capture facility)
・CO2 transportation methods ・CO2圧入injection system(Injection facility)
Monitoring program
Copyright 2013 Japan CCS Co., Ltd.
10 Investigation Works at Tomakomai Site : JFY.2009~2011
Tomakomai Area
Hokkaido Is.
Sapporo
Tomakomai
Tokyo
Tomakomai
2km
Modeled Area for Moebetsu Fm. (8 km x 15 km)
Modeled Area for Takinoue Fm. (8 km x 12 km)
3D Seismic (2009)
3D Seismic (2010)
Survey well (CCS-2)
Survey well (CCS-1)
Copyright 2013 Japan CCS Co., Ltd.
11
From a document of “The evaluation Committee for CCS Demonstration Project of METI (2011)”
E-W Section N S
0
2.0
1.0
3.0
0.5
1.5
2.5
3.5
0
2.0
1.0
3.0
Two
Way Tim
e(sec)
0.5
1.5
2.5
3.5
1 Km By Google
2km
N-S S
ection
Well A
Quaternary
Mukawa Fm.
Moebetsu Fm.
Nina Fm.
Biratori+Karumai Fm.
Fureoi Fm.
Takinoue Fm.
Moebestu Fm. Sandstone layer
Moebestu Fm. Mudstone layer
Takinoue Fm. T1-Member
Two
Way
Tim
e(se
c)
Geological Structure of the Tomakomai Site
North-South Section by 3D Seismic Survey
Copyright 2013 Japan CCS Co., Ltd.
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苫小牧CCS-1傾斜掘り予実績
0
200
400
600
800
1,000
1,200
1,400
1,600
1,800
2,000
2,200
2,400
2,600
2,800
3,000
3,200
3,400
-100 100 300 500 700 900 1,100 1,300 1,500 1,700 1,900
Vert
ical
Dept
h(m
)
Horizontal Displacement (m)
-1,600
-1,400
-1,200
-1,000
-800
-600
-400
-200
0
0 200 400 600 800 1,000 1,200
N(+
)/S
(-) (m
)
E(+)/W(-) (m)20"Casing
@200m
13-3/8"Casing
@1408m
9-5/8"Casing
@2749m
7"Liner:3700 m
<PLAN VIEW>
<SECTION VIEW>
KOP : 870mBUR : 3.0deg/30mEOB : 1320m
Hole Angle : 42.07 degActual MD : 3700m
Vertical Depth : 3046.89mHolizontal Displacement : 1757.00m
Surface : X=-152,965.378Y=-52,024.990
Target : X= -153,856.757Y=-51,277.031
計画
実績
・For Takinoue Fm.
・Term: Nov. 2010 – Mar. 2011
・Deviated well
・Drill depth : 3,700m
・Vertical depth : 3,047m
・Horizontal reach : 1,757m
・Max. inclination : 42°
Section view of Tomakomai CCS-1
Survey Wells: Tomakomai CCS-1 & CCS-2
・For Moebetsu Fm.
・Term: Apr. 2011 – Jul. 2011
・Vertical well
・Drilled depth : 1,218m
Rig: 48.5m high Rig: 30.2m high
Tomakomai CCS-1 Tomakomai CCS-2
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Copyright 2013 Japan CCS Co., Ltd.
(C.I.=50m)
Fault
Survey well Tomakomai CCS-1
Planned injection Well
The reservoirs is the T1 Member of the Takinoue Formation of 2,400 to 3,000 m deep below the seabed.
Miocene saline aquifer composed of volcanic and volcaniclastic rocks of about 600m thick.
Porosity and permeability of 3 to 19% and 0.01md to 2.6D, respectively.
Covered by about 1,100m thick Miocene mudstone layers (Fureoi Formation, Biratori-Karumai Formation and Nina Formation) as cap rocks.
Anticlinal structure with a NNW-SSE trending axis in a wider range.
Planned injection point penetrates the north-eastern wing of the anticline with a NE dip of about 15 degrees.
Depth structure map for the top of the Takinoue Formation
Geological Evaluation on Takinoue Formation
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Copyright 2013 Japan CCS Co., Ltd.
Survey Well
Tomakomai CCS-1 Planned Injection Well
Geological Evaluation on Moebetsu Formation
The reservoir, a sandstone layer of Lower Quarternary Moebetsu Formation is distributed 1,100 to 1,200 m deep below the seabed.
Porosity and permeability of the reservoir are 20 to 40% and 9 to 25md, respectively.
The reservoir is covered by an about 200m thick mudstone layer of the Moebetsu Formation as a cap rock.
The reservoir has gentle monocline structure with a NW dip of 1 to 3 degrees at the planned injection point.
Depth structure map for the top of the reservoir
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Copyright 2013 Japan CCS Co., Ltd.
3.Plan of Tomakomai CCS Demonstration
Project
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Copyright 2013 Japan CCS Co., Ltd.
Flow Scheme of CCS Demonstration Project
Compressor
CO2 source
PSA off gas containing
CO2 corresponding to
more than 100,000 t/year
Injection wells
Pipeline, approx. 2.5km
PSA
(Hydrogen production unit)
Capture facility
Reservoir : Sandstone layers of Moebetsu Fm.
1,000~1,200m under the seabed
Existing oil refinery
Injection facility
Capturing CO2 of more
than 100,000 t/year
Activated amine process
Reservoir : T1 Menber of Takinoue Fm.
2,400~3,000m under the seabed
Hokkaido Is.
Tomakomai
TOKYO
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Copyright 2013 Japan CCS Co., Ltd.
©Google Google earth Image©2013DigitalGlobe
Positional Relation of Onshore Facilities
Injection well for Takinoue Formation
Injection well for Moebetsu Formation
Gas pipeline
CO2 injection facility CO2 capture facility
Gas supply facility
Copyright 2013 Japan CCS Co., Ltd.
18 Bird’s Eye View of the Onshore Facilities
CO2 Compressors
CO2 Capture Facilities
Feed Gas
Injection Wells Injection Facilities
Copyright 2013 Japan CCS Co., Ltd.
19 CO2 flow from Capture to Injection
High purity
CO2>99%
Remaining gas
(Burnable)
Injection well for Moebetsu Fm. М
From CO2
source
CO2 Capture Initial CO2
compression
Amine reclamation
Re-boiler
Secondary CO2
compression
Low-pressure boiler
PSA off gas
Compressor for
PSA off gas Gaseous
CO2
Steam turbine for
power generation
Injection well for Takinoue Fm.
High-pressure boiler
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Copyright 2013 Japan CCS Co., Ltd.
Items
Observed objects
Observation
frequency
Remarks
Injection well
Downhole : Temperature and
Pressure
Wellhead : Pressure, Injection
rate of CO2
Continuous
One injection well for Takinoue Formation
One injection well for Moebetsu Formation
Observation well
Downhole : Temperature and
Pressure, micro-seismicity and
natural earthquakes
Continuous
One observation well converted from an
survey well
One observation well for Takinoue Formation
One observation well for Moebetsu
Formation
OBC : Ocean
Bottom Cable
Micro-seismicity and natural
earthquakes
Signal of 2D seismic survey
Continuous
OBC line passes directly above the injection
points of reservoirs.
OBS : Ocean
Bottom
seismometer
Micro-seismicity and natural
earthquakes
Continuous
Above the injection point of Takinoue
Formation : One unit
Surrounding area of injection points of two
reservoirs : 3 units
Onshore
seismometer
Micro-seismicity and natural
earthquakes
Continuous
West region of Tamakomai city
2D seismic survey
Distribution of CO2
Periodic
Utilizing OBC as seismic sensors
3D seismic survey
Distribution of CO2
Periodic
A Baseline survey was completed during the
investigation period.
Marine
environmental
monitoring
Chemical, physical and
biological data
Periodic
Monitoring plan is to be drawn up after the
baseline survey and marine environmental
impact assessment.
Planned Monitoring Items
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Copyright 2013 Japan CCS Co., Ltd.
Observation well Tomakomai CCS-1
(wellhead)
2 Injection wells (wellhead)
Observation well for Moebetsu Formation
(vertical)
Working area of 3D seismic survey
OBC (Ocean Bottom Cable): used for 2D seismic survey and monitoring of micro-seismicity and natural earthquakes. OBS (Ocean Bottom Seismometer): used for monitoring of micro-seismicity and natural earthquakes.
OBS
OBS
OBS
OBS
Observation well for Takinoue Formation
(vertical)
High-sensitivity Seismograph
Station
Positional Relation of Injection & Monitoring Systems
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Copyright 2013 Japan CCS Co., Ltd.
Control Building
Moebetsu Fm. Sandstone Layer
Takinoue Fm. T1 Member
OBS OBS
Permanent-Type OBC
OBS OBS
Conceptual Diagram of Monitoring System
Observation Well Moebetsu Fm.
Observation Well Takinoue Fm.
Hi-net Data (National EQ)
Observed Signals
Observed Signals
Observed Signals
Onshore Seismometer
Tomakomai CCS-1
(Converted to a Monitoring Well)
CO
2
CO
2
Inj. Well Moebretsu Fm.
Inj. Well Takinoue
Fm.
Ob
served
Sig
nals
Ob
served
Sig
nals
Ob
served
Sig
nals
Ob
served
Sig
nals
: Pressure & Temperature Sensor
: 3-Component Seismic Sensor
: CO2 Flow Meter
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Copyright 2013 Japan CCS Co., Ltd.
Reservoir
Cap rock
m
m m
※Cross-sectional view along the trace of the injection well for the Takinoue Formation
Injection Well
for Moebetsu
Fm. (projected)
Injection Well for Takinoue Fm.
Cap rock
Reservoir
Landward Seaward
T1 Member of Takinoue Fm. (Volcanic
Rocks)
Fureoi Fm. (Mudstone)
Quaternary sediment
Moebetsu Fm. (Mudstone)
Takinoue Fm. (Mudstone)
Nina Fm. (Mudstone)
Moebetsu Fm. (Sandstone)
Mukawa Fm. (sandstone, mudstone, etc.)
Biratori-Karumai Fm. (Mudstone)
Depth
in m
ete
rs (
bM
SL)
CO2 Reservoirs of CCS Demonstration Project
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Copyright 2013 Japan CCS Co., Ltd.
4.Progress on Tomakomai CCS
Demonstration Project from JFY.2012
Copyright 2013 Japan CCS Co., Ltd.
25
FY 2012 FY 2013 FY 2014 FY 2015 FY 2016
and after
On
sh
ore
F
ac
ilities
Inje
ctio
n
Wells
M
on
itorin
g S
ys
tem
Baseline surveys (seasonal)
Injection well for
Takinoue Formation
Injection well for
Moebetsu Formation
Observation well converted
from survey well
Observation well for
Moebetsu Formation
Marine environmental survey
OBC
OBS
Offshore 2D seismic survey
Baseline Observation Observation well for
Takinoue Formation
Engineering
Operation
Injection
Site work
Onshore seismometer
Offs
ho
re
On
sh
ore
(Temperature, Pressure, Seismicity)
Baseline Observation
(Seismicity)
Baseline Observation
(Seismicity)
Observation
Observation
OBC ( Ocean Bottom Cable ) : used for 2D seismic survey and monitoring of micro-seismicity and natural earthquakes.
OBS ( Ocean Bottom Seismometer ) : used for monitoring of micro-seismicity and natural earthquakes.
Observation
As of Oct. 23, 2013
Baseline survey
Drilling
Drilling
Drilling
Retrofitting
Installation
Installation
Installation of
observation equipment
Drilling
Installation
Test Measurement
Commissioning
Installation of
observation equipment
Installation of
observation equipment
Schedule in EPC Period of the Tomakomai CCS Project
Copyright 2013 Japan CCS Co., Ltd.
26
Drilling of observation well for Moebetsu Fm. : Dec. 2012 - Mar. 2013
EPC works of the capture and injection facilities : started Nov. 2012
Detailed design of the capture facility : started Jun. 2013
Installation of permanent-type ocean bottom cable (OBC) :Jul. 2013 -
Aug. 2013
Baseline 2D seismic survey:Aug. 2013
Marine environmental survey (summertime baseline) : Aug. 2013
Installation of onshore seismometer : Sep. 2013 – Mar. 2014
Baseline marine environmental survey (fall-time baseline) : Nov. 2013
Refurbishment work of Tomakomai CCS-1 to observation well :
Nov. 2013 - Jan. 2014
Drilling of Observation well for Takikoue Fm. : Jan. 2014 - Apr. 2014
Marine environmental survey (wintertime baseline) : Feb. 2014
Works from FY. 2012 to FY. 2013
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Copyright 2013 Japan CCS Co., Ltd.
Observation Well for Moebetsu Fm. & Takinoue Fm.
Observation well for Moebetsu Fm.
・Vertical well
・Drillled depth : 1,200m
600
2,000
8-1/2"坑@2205m 7"CSG @2200m
4-1/2”Slit CSG @2800m
6-1/4"坑2800m
200
0 打込み管 24m 13-3/8"CSG
400
800
7"TOL @900m
9-5/8"CSG @1000m
1,000 12-1/4"坑@1005m
1,200
1,400
1,600
1,800
2,600
2,800
2,200
2,400
埋立~第四紀
層
鵡川層
萌別層
荷菜層
平取-軽舞層
滝ノ上層(T1
部層)
150m
600m
1200m
1600m
2300m
Lubricator Valve (Max OD 8.5")
4-1/2"TBG
Control Line
AE Sensor
PT Sensor
Takin
oue F
m.
T1 m
em
ber
Birato
ri+
Karu
mai Fm
.
Quate
rnary
M
ukaw
a F
m.
Moebets
u
Fm
.
PT sensor
Seismic sensor
Observation well for Takinoue Fm.
・Vertical well
・Drillled depth : 2,800m
Moebetsu Fm. Sandstone layer
Nina Fm.
Mukaw
a F
m.
Moebets
u F
m.
Nin
a F
m.
Quaternary
PT sensor
Seismic sensor
PT sensor
Seismic sensor
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Copyright 2013 Japan CCS Co., Ltd.
Schematic Diagram of Permanent-type OBC
OBC is buried ca. 2m below the Seabed
3-Componet Sensors at every 50m (total 72 Locations)
Sea Surface
OBC Length 3.6 km
Shoreline
Airgun
Installation of Permanent-type OBC
Salvage barge for cable burial Burying machine
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Copyright 2013 Japan CCS Co., Ltd.
VD(m)
0 GL
100
200
300
400
500
600
700
800
900
1000
1100
1200
1300
1400
1500
1600
1700
1800
1900
2000
2100
2200
2300
2400
2500
2600
2700
2800
2900
3000
3100
3200
26"Hole @202.0mDD
Quaternary
458mDD
Mukawa
873mDD
(873mVD)
Moebetsu
Moebetsu channel sand:
1076m~1226mDD
(1071m~1208mVD)
1230mDD
(1211mVD)
Nina
1638mDD
(1524mVD)
Biratori/Karumai
2289mDD
(2006mVD)
Fureoi
2826mDD
(2404mVD)
Takinoue
(T1)
3700mDD
(3046mVD)
KOP@870mDD
EOB@1320mDD
1286mVD
20"CSG Shoe @200.0mDD
13-3/8" ESC@410mDD
13-3/8"CSG Shoe @1408mDD
1353mVD
9-5/8"CSG Shoe @2747mDD
2346mVD
7"Liner CSG @3700mDD
3047mVD
7"TOL @2639mDD
2265mVD
13-3/8" TOC@825mDD
(by CBL) 825mVD
9-5/8" ESC@1519mDD
1436mVD
9-5/8" TOC@873mDD
(by RCBL) 873mVD
17-1/2"Hole@1412mDD
1356mVD
12-1/4"Hole@2753mDD
2350mVD
8-1/2"Hole@3700mDD
3047mVD
No.2 Injection Test 2907m-3289mDD
2462-2744mVD
No.1 Injection Test 3382m-3698mDD
2813m-3045mVD
No.3&No.3a Injection Test 1077m-1217mDD
1072-1200mVD
1.48SG NaBrブライン
ワイヤーラインケーブル
Seismic sensor
PT sensor
Lubricator Valve
Control Line
4-1/2"TBG 12.60# NU 500m
Observation well Tomakomai CCS-1
Nina Fm
Mukawa Fm
Quaternary
Moebetsu Fm
Biratori+ Karumai
Fm
Fureoi Fm
Takinoue Fm
T1 Member
PT sensor
Seismic sensor
Survey well Tomakomai CCS-1 is to be refurbished
to a observation well.
KOP
depth
Vertical
depth
Horizontal
reach
Maximum
inclination
Drill
depth
870m 3,047m 1,757m 42° 3,700m
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Copyright 2013 Japan CCS Co., Ltd.
Marine environment shall be surveyed based on “Act on Prevention of Marine Pollution and Maritime Disaster” by which geological storage of CO2 under the seabed is regulated.
Marine Environmental Survey
1. Planned Survey Area (Fig)
• At 12 survey points in the Tomakomai port area
3. Surveys in three stages
2. Methods of Survey
• Seabed survey by Side-Scan Sonar and Sub-bottom Profiler
• Current direction and speed survey by Current Meter
• Sampling of seawater by Water Sampler for concentration of salt etc. and plankton observation
• Seabed mud survey by Bottom Sampler
• Collection of benthos by Net or Dredge Unit
• Observation of benthos by divers or ROV
0 1 2km
想定調査海域
現地海洋環境調査範囲(案)
苫小牧港港湾計画図に加筆
Planned survey
area
Marine Environmental Survey Plan
• During EPC period
• During demonstration operation
⁻ During CO2 injection
⁻ After CO2 injection
• After demonstration operation
Modified from Tomakomai Port Plan
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Copyright 2013 Japan CCS Co., Ltd.
Construction works of the capture and injection facilities start in the first
quarter of JFY 2014
Marine environmental survey (springtime baseline) : May 2014
Drilling works of two injection wells will be completed in the final quarter
of JFY 2014.
Installation of seismic sensors and PT sensors in three observation wells
will be completed by the third quarter of JFY 2014
Installation of ocean bottom seismometers (OBSs) will be completed by
the end of the third quarter of JFY 2014
Baseline observations of seismicity and the reservoirs’ temperature and
pressure will start at the end of JFY 2014
The commissioning of the capture and injection facilities is targeted to
start in the third quarter of JFY 2015
Works in JFY. 2014 and after
32
Copyright 2013 Japan CCS Co., Ltd.
GL
Incl ination 72°
滝ノ上層CO2圧入井概念図
KOP@ 925m
20"CSG(J-55 133#/Premium jt)
@200m
13-3/8"CSG (J-55 54.5# / BTC)
@1,650m MD(1,472m TVD)
3-1/2" Tubing
(110-13Cr +5Ni+2Mo 12.7#
Premium Jt)
9-5/8"CSG
(13Cr L-80 43.5# Premium Jt)@4,800m MD( 2,445m TVD)
8-1/2" Hole TD
@ 5,800m MD(2,754m TVD)
7"Liner
(13Cr L-80 29#/Premium Jt) @ 4,650m - 5,800m MD
PT Sensor
SSSV
KOP
Depth
Vertical
depth
Horizontal
reach
Maximum
inclination
Drill
depth
925m 2,754m 4,347m 72° 5,800m
Injection well for Takinoue Formation
@4,750m MD (2,445m TVD
PT sensor
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Copyright 2013 Japan CCS Co., Ltd.
GL
KOP @ 240m
20"CSG(J-55 133#/Premium jt)@200m
13-3/8"CSG (J-55 54.5# / BTC)@1,350m MD(843m TVD)
9-5/8"CSG(13Cr L-80 43.5# Premium Jt)@ 2,600m MD( 995m TVD)
8-1/2" Hole TD @ 3,500m MD(1,161m TVD)
7"Liner(13Cr L-80 29#/Premium Jt) @ 2,450m - 3,500m MD
Incl ination max. 83 deg
3-1/2" Tubing(13Cr L-80 12.7# Premium Jt)
1000
1200
1400
1600
SSSV
PT sensor
KOP
depth
Vertical
depth
Horizontal
reach
Maximum
inclination
Drill
depth
240m 1,161m 2900m 83° 3,500m
Injection well for Moebetsu Formation
PT sensor
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Copyright 2013 Japan CCS Co., Ltd.
Overview of Onshore Facilities
Circulating cooling water unit
HP steam boiler
Control & Administration building
CO2 compressors
Injection wells CO2 absorption tower Flare / vent stack
Generator
PSA off gas compressor
Pure water unit
CO2 stripping tower
Low pressure flash tower
CO2 to the reservoirs
LP steam boiler
Pure water tank
Waste water treatmen
Industrial water intake pit
Copyright 2013 Japan CCS Co., Ltd.
35
Thank you for your attention !