PRODUCTION CAPACITY : PLANNING AND CONTROL

Presented By:

Garima Punj [4131005]

Sonali Garwal [4131031]

PRODUCTION CAPACITY

Capacity Planning

Determining the long term capacity needs of an organization

Determining how these needs will be satisfied

Determination of Plant Capacity

Ǐ Design Capacity – Rate of output of goods or services under full scale operating conditions

Ǐ System capacity – Maximum output of a specific product that the system of workers and equipments is capable of producing

Strategies of Capacity Planning

PLANNING AND CONTROL

Planning Decisions

Strategic

Decisions

(Top – Level)

Tactical Decisions

(Middle – Level)

Operational Decisions

(Lower – Level)

Strategic Decisions

Warehouse Location

Building a new plant

Mergers and Acquisitions

New Product Planning

Social Responsibility Planning

R & D Planning

Tactical Decisions

Pricing a Product

Budget Analysis

Short-term Forecasting

Plant Layout

Reward System Design

Make or Buy Analysis

Negotiations

Operational Decisions

Production Scheduling

Inventory Control

Daily Operator Scheduling

Order Entry

Machine Loading

Phases of Planning and Control

Planning

Action

Control

Planning Phase

Pre-Planning

• Product Development and Design

• Demand Forecasting

• Order Writing

• Master Scheduling

• MRP

Active Planning

• Process Planning and Routing

• Material Planning

• Tools Planning

• Loading

• Scheduling

Action Phase

Dispatching includes:Job Order

Store Issue Order

Tool Order

Time Ticket

Inspection Order

Move Order

Control Phase

Progress ReportingData regarding what is happening with the job collected

Corrective ActionIncludes creating schedule and capacity modifications

R & D Planning is a ______ decision.

‽ Strategic

‽ Operational

‽ Tactical

‽ None

Production Planning and Control has ______ phases

‽ Two

‽ Three

‽ Four

‽ None

Dispatching is a major step of ____ phase

‽ Planning

‽ Action

‽ Production Control

‽ None

Planning phase has _____

‽ Pre – Planning, Active Planning and Post –Planning

‽ Pre – Planning and Active Planning

‽ Pre – Planning and Post – Planning

‽ None of the above

_____ is the transition from planning phase to action phase

‽ Dispatching

‽ Scheduling

‽ Materials Planning

‽ None of the above