Production capacity – planning and control
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Transcript of Production capacity – planning and control
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PRODUCTION CAPACITY : PLANNING AND CONTROL
Presented By:
Garima Punj [4131005]
Sonali Garwal [4131031]
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PRODUCTION CAPACITY
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Capacity Planning
Determining the long term capacity needs of an organization
Determining how these needs will be satisfied
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Determination of Plant Capacity
Ǐ Design Capacity – Rate of output of goods or services under full scale operating conditions
Ǐ System capacity – Maximum output of a specific product that the system of workers and equipments is capable of producing
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Strategies of Capacity Planning
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PLANNING AND CONTROL
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Planning Decisions
Strategic
Decisions
(Top – Level)
Tactical Decisions
(Middle – Level)
Operational Decisions
(Lower – Level)
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Strategic Decisions
Warehouse Location
Building a new plant
Mergers and Acquisitions
New Product Planning
Social Responsibility Planning
R & D Planning
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Tactical Decisions
Pricing a Product
Budget Analysis
Short-term Forecasting
Plant Layout
Reward System Design
Make or Buy Analysis
Negotiations
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Operational Decisions
Production Scheduling
Inventory Control
Daily Operator Scheduling
Order Entry
Machine Loading
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Phases of Planning and Control
Planning
Action
Control
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Planning Phase
Pre-Planning
• Product Development and Design
• Demand Forecasting
• Order Writing
• Master Scheduling
• MRP
Active Planning
• Process Planning and Routing
• Material Planning
• Tools Planning
• Loading
• Scheduling
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Action Phase
Dispatching includes:Job Order
Store Issue Order
Tool Order
Time Ticket
Inspection Order
Move Order
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Control Phase
Progress ReportingData regarding what is happening with the job collected
Corrective ActionIncludes creating schedule and capacity modifications
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R & D Planning is a ______ decision.
‽ Strategic
‽ Operational
‽ Tactical
‽ None
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Production Planning and Control has ______ phases
‽ Two
‽ Three
‽ Four
‽ None
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Dispatching is a major step of ____ phase
‽ Planning
‽ Action
‽ Production Control
‽ None
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Planning phase has _____
‽ Pre – Planning, Active Planning and Post –Planning
‽ Pre – Planning and Active Planning
‽ Pre – Planning and Post – Planning
‽ None of the above
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_____ is the transition from planning phase to action phase
‽ Dispatching
‽ Scheduling
‽ Materials Planning
‽ None of the above
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