Post on 16-Jun-2015
PCM STRESCON OVERSEAS VENTURES LIMITED
One of the India’s leading business conglomerates.
Founded by the Visionary Icon Late Punam Chand Mittal in 1960
Group activities Engineering, Information & Communication Manufacturing Service Energy, Media Steel Manufacture & Consumer Product
Its 17 companies have manufacturing facilities spread across India Bhutan and Kingdom of Saudi Arabia
PCM Group of Industries
Supporting Rail Infra
ABOUT OURSELVES
SHOULDER MANUFACTURE
MANUFACTURING UNIT LOCATED
AT NEW JALPAIGURI INDIA
FOR SUPPLY TO• INDIAN RAILWAYS• BANGLADESH RAILWAYS
PRODUCING SHOULDERS FOR DIFFERENT
TYPES OF SLEEPERS SUITABLE FOR• BROAD GUAGE;• METER GUAGE; AND • NARROW GUAGE
FLASH BUTT WELDING
FB WELDING CARRIED OUT FOR INDIAN RAILWAYS
3 SETUPS OF FLASH BUTT WELDING DEPOTS
COMPLETE WITH INDEPENDENT FB PLANT &
SHORT/LONG RAIL HANDLING SYSTEMS
WELDING DEPOTS AT (FOR WELDING UPTO 20 RAIL PANELS) REWARI (NORTHERN RAILWAY),SILCHAR AND NEW JALPAIGURI (NORTH EAST FRONTIER
RAILWAYS)
2 SET OF SELF CONTENT MOBILE FB WELDING UNITS TO CARRY OUT IN-SITU WELDING OPERATIONS
PSC SLEEPER MANUFACTURE
SLEEPER MANUFACTURE IS OUR CORE BUSINESS
MONOBLOCK PSC SLEEPERS – ○ NARROW GUAGE,○ STANDARD GUAGE,○ BROAD GUAGE AND ○ DUAL GUAGE
TURN OUT BEARERS – AS PER CLIENT’S NEEDS
SPECIAL SLEEPERS ○ DIAMOND CROSSINGS,○ LEVEL CROSSINGS,○ SWITCH EXPANSION JOINTS,○ BRIDGE APPROACH & DECK SLEEPERS,○ CURVES
MANUFACTURING UNITS - INDIA
MALDA – West Bengal NEW JALPAIGURI – West Bengal SILCHAR – Assam
ALL SLEEPERS IN INDIA MANUFACTURED TO INDIAN RAILWAY SPECIFICATIONS & DRAWINGS
MANUFACTURING UNITS KSA
AL-JOUF (NEAR JORDAN BORDER) CTW300 – BARCLAY MOWLEM,AUSTRALIA
HATIFA (NEAR KUWAIT BORDER)CTW100 – SAUDI BIN LADIN GROUP, KSA
CTW300 (817 Kms) & CTW100 (750 Kms) were part of the Saudi North South Railway Project.
AL-JOUF PLANT
DESIGN PARAMETERS Standard Gauge Axle Load – 32.5 t Pandrol Fastclip Fastening Design & Testing to AREMA Standards
FOR EACH PLANT IN KSA
- LONG LINE SYSTEM (8 Lines x 400 units)- 2 INDEPENDENT UNITS OF BATCHING PLANTS + 1 SPARE UNIT- CHILLING PLANT & ICE PLANT- 2 BOILERS (1t each) + 2 SPARES- 8 GEN SETS OF VARYING CAPACITY - WATER PUMPS , STORAGE & DISTRIBUTION SYSTEM- SELF CONTAINED LAB FOR ALL REQUSITE TESTING AS PER AREMA
ALL SPECIALIST SLEEPER PRODUCTION EQUIPMENT WERE PROCURED BRAND NEW FROM SICI, ITALY
ALL MOULDS MANUFACTURED IN INDIA UNDER SICI SUPERVISION
KEY PLANT FEATURES
PLANT CAPACITY - KSA
ITEMS AL-JOUF HATIFANO.OF LINES 8 8
NO.GANG MOULDS PER BED 50 50
NO OF SLEEPERS PER BED 400 400
CAPACITY IN NOS.PER DAY 3,200 3,200
MAX PRODUCTION ACHIEVED PER DAY 4,000 4,000
AVERAGE MONTHLY PRODUCTION 80,000 80,000
KSA – DELIVERY RECORD
AL JOUF PLANT
HATIFA PLANT
ORDERED QTY: 1.37 Million 1.40 Million
CONTRACTUAL DELIVERY: 24 MTHS 26 MTHS
ACTUAL COMPLETION : 18 MTHS 20 MTHS
STRESSING ABUTMENTS
TRANSFER TABLE
SHOULDER POSITIONING
MOULD OIL SPRAYSHOULDER DISTRIBUTION
WIRE PLACEMENT
BHUTAN PROJECT
WIRE STRESSING
CASTINGCASTING
BAFFLE EXTRACTION
STRANDS CUTTING
DEMOULDING
QUALITY CHECKS
DESPATCH
OCCUPATIONAL HAZARD AND SAFETY ASSURANCE
ENVIRONMENT
QUALITY
QUESTIONS PLEASE ?