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Topic:Topic:

Manufacturing Manufacturing Sequence Of Sequence Of

GarmentsGarments

Manufacturing Sequence of Manufacturing Sequence of GarmentsGarments

Operation

Idea Generation

Grading

Production Pattern

Sample Making

Pattern Design

Design/Sketch

Fabric Spreading

Marker Making

Lay Planning

Cutting

Numbering

sewing

Printing/Embroidery

Washing/DyeingFinishing

Packing Final Inspection

Delivery

Idea Generationeneration

►The process by which new DESIGNS are deliberately produced

►Fashion designers are assigned for this process

►Also Idea generation Trip to get idea

Sketch

Sketch of a particular garment including its design features is essential on paper

Sample garment are produced and verified with its sketch

Pattern design

Hard paper copy of each component of a garment of exact size and shape

Sample Making

Patterns are used to cut fabric and cut components are assembled to make a sample garment

Production Pattern

Pattern of the approved sample garments are used to make production pattern

Minor modification may done on production pattern if buyer have any advice.

Gradding

Stepwise increase or decrease of a master pattern

Could be done manually or with the help of software

Marker Making

All the pattern pieces for the required sizes are arranged in the paper in such a way so that required number of different size garments may be produced with minimum fabric wastage

Spreading

Process of arranging fabric on the cutting table to cut

Could be done manually or mechanically

Cutting

Normally straight knife cutting machine is used to cut out the garment component as per exact dimension of the pattern

Care must be taken to avoid cutting defects

Printing and embroidery

Both printing and embroidery requires flat form of the fabric for processing

Sewing

Cut pieces of fabric is assembled in this process

Finishing

After sewing, all garments are normally go through thread sucking machine to remove floating dirt, measured and ironed/pressed to remove unwanted crease and to improve smoothness

Packing

Finished garments are folded as per buyers instruction, inserted into the poly bags and cartooned as advised by the buyer

Inspection (Final)

Final random inspection (FRI) is usually done by the buyer or the representative of buyer

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