Post on 15-Apr-2018
Manufacturing Operations Managementsiemens.com/simatic-it
Manufacturing Operations Management
siemens.com/answers© Siemens AG 2013 All rights reserved.
Manufacturing Operations Management
How do I run my manufacturing operations better? Different terms are just trying to explain how wide the scope can bejust trying to explain how wide the scope can be.
The best name to describe the whole "category" of Level 3 operations is indeed Manufacturing Operations Management, or MOM.
MOM represents a holistic solution to improve manufacturingMOM represents a holistic solution to improve manufacturing operations performance.
MOM systems are built to consolidate the management of several production processes, such as quality management, sequencing, non
f t t t d ithiconformance management, asset management, and so on, within one system.
2013
© Siemens AG 2013 All rights reserved.
Page 2
Manufacturing Operations Management has extensive capability for supporting multiple key business processes and systems.
Manufacturing Operations Management is the core element to link PLM & Automation and to provide a real-time Industry Software layer
Plant modelBoM BoP / Recipes
Order/Supplychain dataBoM, BoP / Recipes
NPI (new products)chain dataAs-built data
Siemens Manufacturing
OperationsGlobalization & consolidation has created t i l tf t th
Manufacturing Execution
Operations Management
enterprise platforms to manage the Supply Chain and PLM processes with no link to the manufacturing base.
The Siemens MOM Platform interacts with ExecutionData collectionAutomation
The Siemens MOM Platform interacts with ERP, PLM and Automation domains to fill the gap, towards a single coordinated Enterprise.
2013
© Siemens AG 2013 All rights reserved.
Page 3
Today SCM and PLM processes have no consistent interaction to the manufacturing baseOnly Siemens is able to have PLM, ERP & Automation into a single coordinated Enterprise
Manufacturing Operations Management
Siemens is expanding its portfolio towards a Manufacturing Operations Management (MOM).
Replicate improvement across all plants andSCM - ERPPLM
EMIQMS R&D
Replicate improvement across all plants and integrate intelligence from the shop floor to the top floor, maximizing efficiency and quality across production operations are the goals of manufacturing companies MOMAPS
MESProduction Management
Qmanufacturing companies.
Siemens MOM standardize and optimize manufacturing processes, minimizing lead-times,
ti i i t tili ti d l b l Ti t
AutomationDCSBatch
ISA-95HMI-SW / SCADA
optimizing asset utilization, reduce global Time-to-Market improving response time and increasing production visibility. This is critical to gaining the full benefits of further investments in manufacturing operations management
2013
© Siemens AG 2013 All rights reserved.
Page 4
NC PLCDCS
HMISensors, Drives, Field Instrumentation, …
Batchinvestments in manufacturing operations management solutions covering the whole enterprise.
AS SW - Manufacturing Operations Management
Industry key steps to success:
Choose technology capabilities that are SCM - ERPPLM
TransactioPLMChoose technology capabilities that are integrated through a common solution platform and support all aspects of manufacturing operationsAutomate data collection SIMATIC IT
Intelligence SuiteQSYS SIMATIC IT R&D Suite
onal
PreactorGMPS/APS
PLM
Standardize processesGuarantee higher quality Provide visibility to decision makers investing in Manufacturing intelligence
MESSIMATIC IT Production Suite
Intelligence SuiteR&D Suite GMPS/APS
Automation - SimaticNC PLC
DCSHMI
Batch
ISA-95SIMATIC Win-CC
Complete Connected
Only Siemens is able to offer aComplete & Integrated Industrial Portfolio with strong Industrial
Real
2013
© Siemens AG 2013 All rights reserved.
Page 5
Sensors, Drives, Field Instrumentation, …Complete ConnectedIndustrial Portfolio
gSoftware Layer
time
Global presence of the Siemens MOM Team – R&D and Delivery HubsSiemens has probably the largest Manufacturing IT organization in the world
Quick facts:
HQ i G It l Germany
GreatBritain
HQ in Genoa, Italy
Core R&D sites in Germany, Italy, UK, India, Austria & US
Global Delivery Hubs in Key RegionsNuremberg
Germany
BelgiumHuizingen Karlsruhe
LindauF
Chippenham
Höhr-Grenzhausen
AustriaEisenstadt
Detroit
Global Delivery Hubs in Key Regions
Organization of approx 1.500 people
Considerable Portfolio covering Vertical knowledge in key processes
ItalyFrance
Genova
Toulouse
Austria
DetroitChicago Portsmouth
Mumbai
Beijing
Shanghai
Vertical knowledge in key processes
500+ in R&D – significant investment
Global and worldwide partners network
St th F t th th k t
BostonPlano Bangalore
2013
© Siemens AG 2013 All rights reserved.
Page 6
São PauloStrong growth - Faster growth than market
AS SW Manufacturing Operations Management portfolio:Five strong software offerings
I IA AS SWSIMATIC IT - MES QSYS - QMS
Quality ManagementQuality ManagementCompliance ManagementComplete PDCA Cycle for
WinCC – HMI SW
The Number 1 HMI-SWComplete and powerfulHMI-SW functionality for all industry sectors
WinCC OA -SCADA
Open & High End SCADAOpen Architecture for flexible usagePlatform neutral
The Leading MESFull featured MES with model based architecture Industry features built in for
PREACTOR - APS
World Leader in APS SWDetailed Production SchedulingCapacity Planning Graphical MPS
SIMATIC IT - MES
Quality & Production Engineering Efficiency & TIA Portal IntegrationHighest AvailabilityOpenness & Scalability
Large scale distributed applications possible Highest safety
optimized portfolio in:Process IndustriesDiscrete IndustriesLife Science Industries
Used in all Manufacturing Sectors
2013
© Siemens AG 2013 All rights reserved.
Page 7
5 strong building blocks as foundation for an integrated & complete Manufacturing Operation Management Software Portfolio
Towards The Global Shop Floor Manufacturers value creation processes start at the plant
Each plant has its own strategy and they all operate in a very individual wayin a very individual way
Manufacturing operations need to be transparent and coordinated, worldwide
S f l di ti l th h
R&D Facility
Headquarters
PlantPlantPlant
Successful coordination can only occur through seamless integration of operating levels
Manufacturers need the right technological enabler to coordinate their manufacturing and R&D/
PlantPlant
engineering processes
Cross plant visibility can help to optimize global business
PlantPlant
2013
© Siemens AG 2013 All rights reserved.
Page 8
SIMATIC IT offers the right level of responsiveness for today's and tomorrow’s business requirements
Fulfill the key market challenges with a unique MES/MOM solution
Main market challenges MES/MOM benefits
Huge market and pricing pressureImprove efficiency, flexibility
and visibility
Improve strategic decisions andRecent economic crisis
Achieve the efficiency targets
Improve strategic decisions and business plans
Improve in different areas with key strategic initiatives
InnovationSpeed up on new products introduction, release,
design, maintenance, …
Improve quality of raw materials procedures
2013
© Siemens AG 2013 All rights reserved.
Page 9
QualityImprove quality of raw materials, procedures,
setups, materials assembly, …
Maximize Typical Manufacturing Execution and Intelligence benefits to the corporate level
leve
l
Reduced waste and rework
ENTERPRISE
Interoperability with Enterprise, nlocking incremental ERP and PLM benefits
e en
terp
rise
Higher materials yield
Improved efficiency of equipment
unlocking incremental ERP and PLM benefits
Manufacturing Intelligence with KPI’s & Reporting, facilitating the collection, tracking and reporting of
MES benefit
enef
its a
t the
Improved OEE
Reduced work-in-progress
g , g p gaccurate and unified manufacturing performance data
Pl t E ti t i i th ti f
ts at Pant lev
MES - MOM
PLANT
MES
bep g
Increased overall quality
Plant Execution, systemizing the execution of production (modeling and building a workflow of procedures)
vel
2013
© Siemens AG 2013 All rights reserved.
Page 10
PLANT
MES-MOM offers significant benefits improving operational performance in the plant and yet has a role to play in strategic initiatives
SIMATIC IT Portfolio
Scalability
Production SuiteProduction management and execution
R&D SuiteIntegrating R&D and manufacturing processes, workflows and data
I lli S i
y
Efficiency
Profitability
Intelligence SuiteReal-time data monitoring and historical data collection in a unified environment
Industry Libraries
Consistency
Flexibility
VisibilityyDiscrete ManufacturingProcess IndustryLife Sciences Industry
V l Add d S i
Visibility
Quality
Transparency
2013
© Siemens AG 2013 All rights reserved.
Page 11
Value Added ServicesA broad concept of Customer Care
ISA-95 as Siemens MES StandardISA-95 defines integration of control and business levels
evel
4us
ines
s P
lann
ing
Logi
stic
s ERP System PLM SystemSCMFour Pillars in ISA-95: Process & Product Analysis Le B P &
evel
3M
ES
Business Data Integration – B2MML
SIMATIC IT Components
SIMATIC IT Industry Libraries
t Man
ager
ersp
ec
nila
b
Ope
ratio
n
pera
tion
ratio
n
erat
ion
Process & Product Analysis
SIMATIC IT Framework
Le Ml 0
,1,2
ntro
l
Process Data Integration – OPC – RFID
Rep
ort
Inte U
inte
nanc
e O
rodu
ctio
n O
p
Qua
lity
Ope
nven
tory
Ope
Leve
lC
on Third party
DB
BATCHCONTROL
CONTINUOUSCONTROL
DISCRETECONTROLM
a Pr In
2013
© Siemens AG 2013 All rights reserved.
Page 12
With the SIMATIC IT MES Portfolio, we cover fully the pillars of ISA-95
Both the functionality as the architecture of SIMATIC IT, allow modular, scalable approaches and enable faster roll-outs
The open and diversified SIMATIC IT portfolio enables collaboration across plants and integration with ERP, PLM, SCM …
SIMATIC IT Production Suitefor Increased Performance and Synchronized processes
Production SuiteProduction management and execution
SIMATIC IT Production Suite organizes and integrates the manufacturing process, including standard operating procedures, control points and business events
SIMATIC IT Production Suite is based on the ISA-95 standard and h i b i ith f t i ll tisynchronizes business processes with manufacturing processes, collecting
and providing production and quality data
Manufacturing Workflow
Order Execution
Corrective Actions
Order Download
Order Scheduling
OEE
Cross industry standard software Flexible and ScalableTrue ERP collaboration through interoperability
2013
© Siemens AG 2013 All rights reserved.
Page 13
MaterialGenealogy
Production Reporting
MaterialLoad In
QualityTesting
Lower cost of ownershipFast to roll-outSecure existing investments
SIMATIC IT R&D Suite for Increased Brand Value and Faster Time-to-Production
UnilabReport
Manager
Production Modeler
UnilabReport
Manager
R&D SuiteIntegrating R&D and manufacturing processes, workflows and data
Manufacturing FacilityR&D Facility
Production Modeler
Historian Interspec &ProdDefMan
MaterialManager
DataIntegrationServices
OtherComponents
SIMATIC IT R&D Suite decreases time-to-production and positively influences market position, cost and business results based on that capability
SIMATIC IT R&D Suite uses key capabilities of SIMATIC IT Production Suite, combined with dedicated libraries comprising functionality that is adapted to
Historian Interspec &ProdDefMan
MaterialManager
DataIntegrationServices
OtherComponents
R&DReference
MESReference
p g y pR&D Environments in order to provide key collaboration tools
FWB, LIMS & ELN
K F t
Process Industries
SIMATIC IT R&D Suite SIMATIC IT Production Suite
Life Sciences Industries
Key FeaturesProduction Modeling, Material Management, Laboratory Information Management (LIMS), Product Specification ManagementElectronic Lab Notebook (ELN) to drive the day to day drive the day-to-day operational R&D activities and to document experiments and to make knowledge available within a common repository
2013
© Siemens AG 2013 All rights reserved.
Page 14
Formula Work benching Temporary Workspace Re-use of what is already available in SIMATIC IT Interspec Formulation Development with cloning & copying capabilities, calculation support
SIMATIC IT Intelligence Suite for Optimum Visibility
Intelligence SuiteReal-time data monitoring and historical data collection in a unified environment
SIMATIC IT Intelligence Suite turns large amounts of manufacturing data into real knowledge and drives business results based on that knowledge
SIMATIC IT Intelligence Suite in each plant can deliver KPIs to a centralized Data Mart and provide an overview for manufacturing executives with drill-down capabilities
Discrete Industries KPIsTime Held, Time Late, Lead Time, Running Time, WIP Queue On Time Quality
Process and Life Sciences Industries
WIP, Queue, On Time Quality
Dashboards and scorecards
KPIsMachine States, Reliability Algorithms, Performance
d Q lit Al ith D i S d Al ith
2013
© Siemens AG 2013 All rights reserved.
Page 15
and Quality Algorithms, Design Speed Algorithms, State Duration, Cycle time
Dashboards and scorecards
SIMATIC IT Portfolio:MES for Verticals
Discrete Manufacturing
Scalability
Production SuiteProduction management and execution
Process Industries
R&D SuiteIntegrating R&D and manufacturing processes, workflows and data
Scalability
Efficiency
Profitability
Intelligence SuiteReal-time data monitoring and historical data collection in a unified environment
Industry Libraries
Consistency
Flexibility
Vi ibilit
Life Sciences Industries
dust y b a esDiscrete ManufacturingProcess IndustryLife Sciences Industry
V l Add d S i
Visibility
Quality
Transparency
2013
© Siemens AG 2013 All rights reserved.
Page 16
Value Added ServicesA broad concept of Customer Care
SIMATIC IT MES for VerticalsTechnological Highlights
SIMATIC IT for Process Industries
Productiized Industry
specific func
SIMATIC IT for Discrete Manufacturing
y Libraries actionality pac
SIMATIC IT for Life Sciences Industries
llow to offer
cks
2013
© Siemens AG 2013 All rights reserved.
Page 17Continuous Investment in Repeatability and 360°Interoperability
Industry Orientation: Standard Software + Vertical functionality packages
Process Industries Discrete Manufacturing Life Sciences Industries
MES for verticals:• Primary Production Mgt
• Secondary Production Mgt
I l di
MES for verticals:• Assembly & Complex Manufacturing
• Assembly in a box
• Automotive
MES for verticals:• Electronic Batch Recording (eBR)
• Weighing & Dispensing
Including:• Integrated Quality
• Asset & Utilities Mgt
• Detailed Scheduling
• Automotive
Including:• Quality and Non conformance
• Detailed scheduling
Including:• Integration with R&D Suite functionality:
Specification Management, LIMS, ELN, Formula Workbench
• Detailed scheduling
2013
© Siemens AG 2013 All rights reserved.
Page 18
(Enterprise) Manufacturing Intelligence
MES for Verticals:Faster project implementation with lower TCO
ProjectProject
Less Customization
Standards basedROI
Reducer Project
Industry LibrariesIndustry Libraries
Standards-based
Flexibility
ScalabilityROIEnhancer
SIMATIC IT SIMATIC IT SIMATIC IT
Scalability
Maintainability
Repeatability Product Product ProductRepeatability
Compatibility
2013
© Siemens AG 2013 All rights reserved.
Page 19
Efficient application engineering and standardization through a modular approach and the reuse of model sections
Reduction of the configuration effort on a project, building MES solutions with fast ROI (Return on Investment) and low TCO (Total Cost of Ownership)
SIMATIC IT Value Added Services A broad concept of Customer Care
SIMATIC IT M i t
SIMATIC IT Value Added Services (VAS) offers significant benefits to customers through an innovative Maintenance concept, a new Partner Program and Technical Training.
SIMATIC IT Maintenance program:helps customers to prevent unforeseen or unplanned costs for system interventions, composing a maintenance program based on both standard and optional services, with the right balance between predictive, preventive and reactive measures, and based on the
SIMATIC IT Technical Partner Development program: offers a wide range of technical services from presales to product consulting to support of Partner projects in the best possible manner
p pnewest technologies.
SIMATIC IT Technical Training program:consists of a range of training courses providing deep knowledge of SIMATIC IT Products
consulting to support of Partner projects in the best possible manner.
2013
© Siemens AG 2013 All rights reserved.
Page 20
SIMATIC IT Products.
The right balanced approach for a complete coverage of the customers’ MES installation
SIMATIC IT integrates Manufacturing Operations into the Enterprise
Vertical Integration: to and from ERP and Control
Built on ISA-95
on on n
Four Pillars in ISA-95: Process & Product Analysis
tena
nce
Ope
ratio
duct
ion
Ope
ratio
ualit
y O
pera
tion
ento
ry O
pera
tion
Horizontal Integration: Product and Production
MES
Discrete Manufacturing
Mai
nt
Prod Q
u
Inve
F ll I d t iProduct Design / EngineeringAcquisitions: UGS, Innotec, ELAN
Production MRO
Spec
ifica
tion MES
Req
uire
men
tEn
gine
erin
g
Dev
elop
men
t
Sim
ulat
ion
Process Industries
Lif S i I d t i
2013
© Siemens AG 2013 All rights reserved.
Page 21
...and for all RegionsFor all Industries...Acquisitions: UGS, Innotec, ELAN Life Sciences Industries
SIMATIC IT key benefits
Integrated portfolio (MES-ERP, MES-PLM, MES-Control, ...) enabling integrated and standardized processes (plant, R&D, HQ ) lti iHQ...), resulting in:
increased performance/flexibility and cost reductions increased brand value/quality and faster time-to-market better visibility/transparency
Optimizing market responsiveness
High level of scalability
Real-time capabilities and broad range of functionalities
Highest availability of the production system
Optimization of system reliability
Faster Return on Investment (ROI) and lower Total Cost of
2013
© Siemens AG 2013 All rights reserved.
Page 22
Faster Return on Investment (ROI) and lower Total Cost of Ownership (TCO)
Contacts
For more information, please, visit our website:www siemens com/simatic-itwww.siemens.com/simatic it
For more information, please contact:For more information, please contact:marketing.simatic-it@siemens.com
2013
© Siemens AG 2013 All rights reserved.
Page 23
siemens.com/answers