Post on 27-Aug-2020
Integrated Condition Assessment System
Reach-Back to SMEs Maintenance in a Net Centric Environment
DoD Symposium
15 Nov 2011
Ft. Worth, TX Michael DiUlio
NAVSEA 05Z3
michael.diulio@navy.mil
(202) 781-3566 Statement A: Approved for Public Release; Distribution is unlimited.
https://mels.navsses.navy.mil
https://icas.navsses.navy.mil
Integrated Condition Assessment System
Current Capabilities
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Maintenance Net @ point - of -
maintenance IETMs
IUID SIM TAV
Maintenance Data
Collection Other Aspects
Maintenance Analyses
Info from PBL/PPP
Operational Views Reach back
To SMEs
Statement A: Approved for Public Release; Distribution is unlimited.
Integrated Condition Assessment System
Road to Success
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Start Here
Very Fitting
Statement A: Approved for Public Release; Distribution is unlimited.
Integrated Condition Assessment System
Evaluate IPAR
Information
Maintenance
Community
Remote Monitoring Process
MELS
IPARs Formats &
Presents Reports
Report ICAS
Collects &
Process Data
Brings ISEA Knowledge Base
to Maintenance Team Cell
15 Nov 2011 4 Statement A: Approved for Public Release; Distribution is unlimited.
Integrated Condition Assessment System
15 Nov 2011
Shoreside (MELS & Remote Monitoring)
Data Entry
Trending &
Alarming
Real Time
Diagnostics
Reporting –
Reverse Distance
Support &
Remote Tech
Assist
Shipboard (ICAS)
Monitoring – The Path from Data to Information to Maintenance
Remote
Monitoring
5 Statement A: Approved for Public Release; Distribution is unlimited.
Integrated Condition Assessment System
15 Nov 2011
Monitored Systems
Specific System
By Model
Reach-back to the Subject Matter Expert
Represents SME Click
System Faults
Bars are a histogram of the failure/fault modes, information, vice raw data.
Single Click takes user to
the supporting
data
Detailed Fault information is
available to user
6 Statement A: Approved for Public Release; Distribution is unlimited.
Integrated Condition Assessment System
15 Nov 2011
Enterprise View Period is selectable from 30 to 364 days
All units of particular model are compared against each other and the fleet average.
Vertical issue could indicate a class or type problem.
7 Statement A: Approved for Public Release; Distribution is unlimited.
Integrated Condition Assessment System
15 Nov 2011
From Enterprise Level to Parametric Data in 3 Clicks
SME reviewing the EPAR spots a problem on the DDG-72. A/C #3 has had an active “Chilled Water Outlet Temp” failure mode 100% of the time over the last 30 days. In three clicks he is at the data level confirming the problem.
Represents SME Click
8 Statement A: Approved for Public Release; Distribution is unlimited.
Integrated Condition Assessment System
15 Nov 2011
•Remote Monitoring used to identify and solve in
service problems Below MPDE EPAR is used to identify class wide problem
Engine light loading condition identified over 95% of
operational time during the last 365 days
Lower right depicts an IPAR data screen used to identify
that the existing system design is not capable of
maintaining the Diesel fluids operational temperatures
within design specification
Diesel Engine - Remote Monitoring
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Integrated Condition Assessment System
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CAUTION ENGINEERS WORKING
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Integrated Condition Assessment System
Point of Maintenance
2-Kilo
2-Lima
Remedy Tix
IPAR
RMAIS
CSMP
ICMP
3M
CDMDOA
MELS
R-Supply OMMS
PE
S/F
RMC
RE
PBL
TSRA
CASREP
SURFMEPP
ISIC
INSURV
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Point of Maintenance
SME
ISEA
OEM
Statement A: Approved for Public Release; Distribution is unlimited.
Integrated Condition Assessment System
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CAUTION
Statement A: Approved for Public Release; Distribution is unlimited.
Integrated Condition Assessment System
SENSE & RESPOND Architecture
REDI
ICAS
15 Nov 2011 13 Statement A: Approved for Public Release; Distribution is unlimited.
Integrated Condition Assessment System
Reliability Engineer Data Integration System
REDI ESB is a coupled standards based Enterprise Service Bus
REDI ESB integrates in near real time Navy programs of record and COTS EAM system through open interfaces.
No more stove piping of information and manual entry of data into separate systems
REDI integrates all applicable maintenance data for particular equipment to be analyzed to allow for planning / scheduling, providing a holistic view of maintenance worthy information
Reliability Engineer
Materiel Staff
Assessment Team
RMC/PE
15 Nov 2011 14 Statement A: Approved for Public Release; Distribution is unlimited.
Integrated Condition Assessment System
Integrated Condition Assessment Reliability Engineering
• ICARE creates (“J” coded) 2Kilos that can be attached to an IPAR • Less work for the Ship (no need to
create 2Kilos from IPAR)
• Better data collection (can see which jobs were completed and how long they took)
• The 2Kilos are injected into the shipboard OMMS which makes them a part of the CSMP • More shore side (ISEA) analysis
• better recommendation based on current CSMP and history
Ship
ICAS MELS
ICARE
ICARE
Condition Based Maintenance
15 Nov 2011 15 Statement A: Approved for Public Release; Distribution is unlimited.
Integrated Condition Assessment System
Data Validation
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Ship System Sensor Data
Fault Logic/ Detection
Analysis & Recommended
Actions
Validate Data Here
Statement A: Approved for Public Release; Distribution is unlimited.
Integrated Condition Assessment System
Remote Monitoring And Troubleshooting Enable the Navy enterprise to effectively and innovatively support the warfighter to
remotely diagnose and troubleshoot problems in near real-time with a secure, integrated environment which provides monitoring, data integration, collaboration and
knowledge sharing.
SME = Subject Matter Expert
Vendor(s) SME
Maintenance SME
Warfighter
NAVSSES SME
Other Navy SME
Shipboard SME
Warfighter
NSWCCD-SSES RMAT Maintenance Operations Center (RMOC)
Tech Authority (DAA)
15 Nov 2011 17 Statement A: Approved for Public Release; Distribution is unlimited.
Integrated Condition Assessment System
Summary
• Perform maintenance based on objective evidence of need
• Net Centric maintenance connects the Subject Matter Expert to Ship’s Force
– Data driven decisions
– Reduced Mean Time to Repair
– Reduced Cost per Maintenance Action
– Action items are approx same count
• Provides justification for Ship Change Documentation
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Integrated Condition Assessment System
Statement A: Approved for Public Release; Distribution is unlimited.
Integrated Condition Assessment System
• SME Subject Matter Expert
• ISEA In-Service-Engineering Agent
• PE Port Engineer
• RE Reliability Engineer
• OEM Original Equipment Manufacturer
• TSRA Total Ship Readiness Assessment
• SURFMEPP Surface Maintenance Engineering Planning Program
• INSURV Inspection and Survey
• RMS Remote Monitoring Station
• S/F Ship’s Force
• ISIC Immediate Superior In Command
• PBL Performance Based Logistics
• MELS Maintenance Engineering Library Server
• 3M Material Maintenance Management
• OMMS Onboard Maintenance Management System
• CDMDOA Configuration Data Manager’s Database - Open Architecture
• RMAIS Regional Maintenance Automated Information System
• R-SUPPLY Relational Supply
• CSMP Current Ship’s Maintenance Plan
• ICMP Integrated Class Maintenance Plan
• IPAR Integrated Performance Analysis Report
• CASREP Casualty Report
• 2-LIMA 2-kilo supplemental form (drawings, etc)
• 2-KILO Work Candidate
Integrated Condition Assessment System
Acronyms / Questions
15 Nov 2011 19 Statement A: Approved for Public Release; Distribution is unlimited.