Post on 04-Feb-2018
KIRLOSKAR Gas Compression Systems
Our Business Units
• ACR & PGS Division
(Air Conditioning Refrigeration and Process Gas System)
• ACD - Air Compressor Division
• TRM - Transmission Division
• Process Gas System (Gas Compression System)
• Refrigeration System
• Marine HVACR
• Vapour Absorption System
• Compressors and Packages for Industrial Refrigeration
KIRLOSKAR PNEUMATIC CO. LTD. (KPCL)
KIRLOSKAR Group
Kirloskar Group is one of the leading engineering
conglomerates in India. It has more than hundred years
of proven expertise in specialist areas of Gas Solutions,
Cooling Solutions, Power Solutions, Water Solutions &
Air solutions and Environmental Protection with a
portfolio of world class industrial products and turnkey
solutions. Kirloskar holds the repute in the industry for
its good business values and excellent customer
satisfaction. Most of the plants of Kirloskar group are
accredited by ISO 9001-2000, ISO 14001, OHSAS and TS
16949 for producing world class quality products.
Founded in 1958 as a part of Engineering Conglomerate
Kirloskar Group, Kirloskar Pneumatic Co. Ltd. (KPCL) is
one of the most accomplished names in Oil and Gas
Sector.
Due to its technological edge, KPCL has been enjoying
customer preference for almost half a century, serving
products & customised solutions in diverse fields like
Gas Compression, Refrigeration, Marine, HVAC, CNG,
Air Compression and Transmission.
• Upstream
• Midstream
• Downstream
• Distribution
• Gas based power - fuel gas booster
• Industrial Gases
KPCL has been serving the Oil andGas sector in the following segments.
Kirloskar a leading name in Customised Gas Compression
Solutions providing products and complete solutions from
concept to commissioning, exceeding the needs of the
customers. Kirloskar provides Gas Compression Systems used for
hydrocarbons and industrial gases which are a highly specialised
market segment in the field of Gas Compression Systems. Our
philosophy of ‘Concept to Commissioning’ has given us the edge
and thus we continue to stay ahead of the increasingly stringent
environmental, quality and safety standards that regulate the
industry.
Our customised solutions feature activities like Designing,
Manufacturing, Packaging, Installation, Commissioning, After
Sales Service and Training.
Whatever may be the size and complexity of the project, KPCL
provides cost effective solutions using latest technology from a
factory assembled skid mounted unit to complex site erected unit
in corporating PLC based control and monitoring systems. These
units give trouble free performance round the clock.
• Reinjection
• Gas Lift
• Gas Gathering
• Coal Bed Methane (CBM)
• Power Generation
• Fuel Gas
• LNG
UPSTREAM
• Hydrocracking
• FCC & Alkylation
• Power Generation
• Hydrotreating
• Reforming & H Plants2
• PSA System
• Flare Gas Recovery
DOWNSTREAM
•
• LPG
CNG
DISTRIBUTION
• Gas Pipeline Transmission
• Gas Storage - Injection
• Gas Storage - Withdrawal
• Gas Turbine Fuel Booster
MIDSTREAM Certifications....
Gas based power Fuel gas booster - feed to the Gas Turbines.
To raise pressure level as
Industrial GasesGas Compression Solutions for other gases like Ethyelene, CO , Helium, Ammonia and host of other 2
heavier hydrocarbons.
KIRLOSKAR
Gas Compression Systems
The range of available services includes:
• Operation and Maintenance involving parts, overhaul
and repairs
• Spare Parts
• Technical support
• Service Network across the country
• Competent and trained team of dedicated engineers
providing comprehensive in-house systems solutions
• Innovative and pioneering R&D
• Capability of detailed engineering and conformance
with standards like API, IS, BS, ASME, OSHA, NACE,
TEMA, OISD etc.
• Use of latest software like HTRI for heat exchanger
design, CAESAR-II for pipe stress analysis and
software for torsion, vibration and pulsation analysis
and PDS/PDMS.
• Engineers India Ltd. (EIL), Technip, Bechtel, UHDE,
Akeer Kvaerner, Lurgi, Tecnimont, PDIL, Mecon,
Linde, ICB, Chemtex, Jacobs H&G, Toyo, Llyods
Registrar, BV, DNV...
• Team of professionals to procure system components
with adherence to delivery schedules
• Dedicated sub-vendors for assured quality
• Dedicated infrastructure to support all the
manufacturing processes
• In-house foundry
• Sophisticated testing labs
• CNC machining centre
• Stress relieving furnances
• Testing facilities
Experience with Reputed International
Consultants / Inspection Agencies
Procurement:
Manufacturing:
Quality Assurance:
Packaging:
Erection:
Commissioning:
Training:
• Dedicated team of QC engineers certified for various
NDT examinations and stringent quality control as per
pre-defined QAP for each project.
• Elaborate Quality Dossier for each project.
• Capability to assemble at factory as well as at site
• Supplied over 1700 packages in India and abroad
• Completely factory wired ready to install Gas
Compression Package.
• Ingenious and committed personnel specialised in
av e n u e s l i ke m e c h a n i c a l , e l e c t r i c a l a n d
instrumentation striving towards completion of the
projects within stipulated time
• Specialised, trained, dedicated commissioning
engineers
• Special session for the operation and maintenance staff
which covers the entire gamut from basic design
philosophy upto the operation / maintenance / trouble
shooting
System Design
After Market Support
Kirloskar - GE (Nuovo Pignone, Italy) offers Low Speed
Reciprocating Process Gas Compressor Packages for
Petroleum, Chemical & Gas Industry Services conforming
to API 618 standards. The bare shaft compressor is
manufactured by GE Nuovo Pignone in Italy and packaged
by Kirloskar Pneumatic in Pune, India. We are the sole
authorised packagers of GE-NP Compressors in India.
Modular construction ease of maintenance and high level
of performance, with wide range of products to suit
specific applications makes our system one of the most
preferred choice in the Petroleum, Chemical & Gas
Industry Services.
Salient Features:
• GE (Nuovo Pignone, Italy) Reciprocating Gas
Compressors upto 5000 KW
• Driver: Synchronous / Induction Motor
• Shell & Tube type Heat Exchangers for interstage
cooling
• Flame Proof / Purge Type Control Panel
• Pulsation Dampners
• Piping and Instrumentation as per international
standards
• Skid Mounted Compact Design
• MOC suitable for all applications (NACE, HIC etc.)
KIRLOSKAR - High Speed Reciprocating Gas Compression Systems
Kirloskar's century old engineering expertise has
provided the industry with one of the most robust,
reliable and efficient products in the High Speed
Reciprocating Gas Compression market. We provide
Packaged Reciprocating Compressors for Oil & Gas
Production & Services conforming to API11P standards.
KIRLOSKAR - Low Speed Reciprocating Gas Compression Systems
Salient Features:
• Reciprocating Gas Compressors
• Wide range of product offerings -
Pressure range: 1 bar - 580 bar
Flow range: 50 cfm - 6000 cfm
• Driver: Gas Engine / Electric Motor
• Air cooled / Water cooled Heat Exchangers for Interstage cooling
• Pulsation Dampners
• Flame Proof / Purge Type Control Panel
• Piping & Instrumentation as perInternational Standards
PRODUCTS
CBM Gas Compressor Pkg.CBM Gas Compressor Pkg.
Boil Off Gas Compressor Pkg. .India Oil Petronas P Ltd.
Gas Compressor Pkg., ONGC, Nazira
CBM Screw Pkg.
Boil off Gas Compressor for SHELL (LNG Terminal)
Fuel Gas Booster Screw Compressor Pkg. for BRPL
Gas Compressor Pkg. -Indian Oil Corporation Ltd.
MSQ Up Gradation Project
Some of our Significant Projects
Compressor Pkg. on FSO LPG Petrostar, Indonesia
MNGL, CNG Station, Pune
IGL millennium park, New DelhiCNG Pkg., GSPC Kalol, CNG Pkg.Adani, ChandolaCNG Pkg.,
Gas Compressor Pkg. - Offshore platform, ONGC MHN
Kirloskar is currently one of the leading suppliers of CNG
Compressor Packages for NGV filling applications to all
the gas companies in India. We have an expertise in
providing tailor made packages to meet our customer’s
needs. Each package tailored to the customer’s
requirement is tested in house and subjected to a full
load test as per contract specification.
Salient Features:
• Couple free Reciprocating Compressor
• Low vibrations and low power consumption
• Driver : Gas Engine / Electric Motor
• Wide range of product offering -
Suction Pressure Range: 0.55 bar - 60 bar
Discharge Pressure: 250 bar
Flow range : 300 SCMH - 1500 SCMH
• Flame Proof Control Panel
• Air cooled / Water Cooled Heat Exchangers
• Pressure vessel (manufactured as per ASME section
VIII, Div I with 100% radiography)
• Priority panel (3 line, 5 line and 9 line)
Kirloskar offers Screw Compressors which are used for
process gas applications. We are the sole authorised
packagers of Howden (U.K.) Screw Compressors in India.
Our Screw type Gas Compressor Packages are tailor made
to suit our client's needs.
Salient Features:
• Oil flooded / Oil free Howden Screw Compressors
• Wide range of product offerings-
Pressure range: 1 bar - 32 bar
Flow range: 100 cfm 6000 cfm
• Driver: Gas Engine / Electric Motor
• Air Cooled / Water Cooled Heat Exchangers
• Compact size
• Step less capacity control
• Efficient Oil Separation System
• Designed for direct drive
• Single & Dual Shaft Seal System
• Flame Proof / Purge Type Control Panel
Kirloskar offers Gas
Compression solutions partnering with MAN Diesel
Turbo (MDT), Germany complying to international
standards such as API 617. These compressors come
with lube oil systems complying to API 614.
Special Features:
• Compressors are either Integrally Geared or
Barrel type
• Independent lube oil system
• Dry gas seal system
• Driver – either turbine driven or motor driven
• Customised control system for the compressor
package.
Centrifugal Compressor based
• Vibration Sensing Device
• Gas Detectors (L.E.L.)
• Flame Detectors (U.V.)
• Acoustic Enclosures
• Flow Metering Device
• Programmable Logic Control
• CO Flooding System 2
• Man Machine Interface for Parameter
Display & Alarm
• High pressure cylinder storage cascade
• Dispenser for car and bus filling
• Station tubing fitting layout
KIRLOSKAR - Centrifugal
Gas Compression Systems
Optional Features and Supplies
KIRLOSKAR - CNG Systems
for NGV Filling Application
KIRLOSKAR - High Speed Screw
Type Gas Compression Systems
PG
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TUV India Private Ltd. TUV India Private Ltd. TUV India Private Ltd.
ISO 9001 ISO 14001 OHSAS 18001
Ahmedabad : 079-27511898, 27540030 Email : kpclahd@vsnl.net Chennai : 044-28192092/3066 kpclarchn@airtelbroadband.in
Cochin : 0484-2664725 Email : titusj@kpcl.co.in Hyderabad : 040-23260743/6 Email : hyd2_kpclhyd@sancharnet.in
Kolkata : 033-22119080/81k Email : pclcal@vsnl.com Lucknow : 0522-2624367, 2627120 Email : kpcllkn@airtelbroadband.com
Mumbai : 022-25175656/1135 Email : kpclmum79@mtnl.net.in New Delhi : 011-46561666/67 Email : srivastavaamit@airtelmail.in
Pune : 020-26727000 Email : acrref@kpcl.net Visakhapatnam : 099480 98619 Email : rajsekharbv@kpcl.co.in
Email :
Saswad, Taluka Purandhar, Dist - Pune - 412301
www.kirloskarkpcl.com
INDIAN BRANCH OFFICES:
OVERSEAS BRANCHES:
FACTORY
Kirloskar Brothers Ltd., B.V. Amsterdam, Netherland (Europe)
Kirloskar Brothers Ltd., Thailand
Kirloskar Middle East FZE, UAE (Syria, Oman, KSA, Egypt, Iran, Iraq)
Kirloskar Trading (SA) (PTY) Ltd., South Africa
Kirloskar Kenya Ltd. (African Countries)
Kirloskar Indonesia, Jakarta.
As we are constantly endeavoring improve the performance of our product / equipment, we reserve the right to make alterations from time to time, and as such our products / equipment may differ from the detailed in this publication. For latest information you may get in touch with our regional sales offices.
KIRLOSKAR PNEUMATIC CO. LTD.Registered office: Hadapsar Industrial Estate, Pune - 411 013 (India)
Tel: +91 20-26727000 (Board) Fax: +91-20-26870514, 26870297
E-mail: Marketing - acrpgmktg@kpcl.net
Process Gas Systems - Ph. +91-20- 26727000 Ext. 4372 pgs@kpcl.net
Website: www.kirloskarkpcl.com