KIRLOSKAR Gas Compression Systems

Our Business Units

• ACR & PGS Division

(Air Conditioning Refrigeration and Process Gas System)

• ACD - Air Compressor Division

• TRM - Transmission Division

• Process Gas System (Gas Compression System)

• Refrigeration System

• Marine HVACR

• Vapour Absorption System

• Compressors and Packages for Industrial Refrigeration

KIRLOSKAR PNEUMATIC CO. LTD. (KPCL)

KIRLOSKAR Group

Kirloskar Group is one of the leading engineering

conglomerates in India. It has more than hundred years

of proven expertise in specialist areas of Gas Solutions,

Cooling Solutions, Power Solutions, Water Solutions &

Air solutions and Environmental Protection with a

portfolio of world class industrial products and turnkey

solutions. Kirloskar holds the repute in the industry for

its good business values and excellent customer

satisfaction. Most of the plants of Kirloskar group are

accredited by ISO 9001-2000, ISO 14001, OHSAS and TS

16949 for producing world class quality products.

Founded in 1958 as a part of Engineering Conglomerate

Kirloskar Group, Kirloskar Pneumatic Co. Ltd. (KPCL) is

one of the most accomplished names in Oil and Gas

Sector.

Due to its technological edge, KPCL has been enjoying

customer preference for almost half a century, serving

products & customised solutions in diverse fields like

Gas Compression, Refrigeration, Marine, HVAC, CNG,

Air Compression and Transmission.

• Upstream

• Midstream

• Downstream

• Distribution

• Gas based power - fuel gas booster

• Industrial Gases

KPCL has been serving the Oil andGas sector in the following segments.

Kirloskar a leading name in Customised Gas Compression

Solutions providing products and complete solutions from

concept to commissioning, exceeding the needs of the

customers. Kirloskar provides Gas Compression Systems used for

hydrocarbons and industrial gases which are a highly specialised

market segment in the field of Gas Compression Systems. Our

philosophy of ‘Concept to Commissioning’ has given us the edge

and thus we continue to stay ahead of the increasingly stringent

environmental, quality and safety standards that regulate the

industry.

Our customised solutions feature activities like Designing,

Manufacturing, Packaging, Installation, Commissioning, After

Sales Service and Training.

Whatever may be the size and complexity of the project, KPCL

provides cost effective solutions using latest technology from a

factory assembled skid mounted unit to complex site erected unit

in corporating PLC based control and monitoring systems. These

units give trouble free performance round the clock.

• Reinjection

• Gas Lift

• Gas Gathering

• Coal Bed Methane (CBM)

• Power Generation

• Fuel Gas

• LNG

UPSTREAM

• Hydrocracking

• FCC & Alkylation

• Power Generation

• Hydrotreating

• Reforming & H Plants2

• PSA System

• Flare Gas Recovery

DOWNSTREAM

•

• LPG

CNG

DISTRIBUTION

• Gas Pipeline Transmission

• Gas Storage - Injection

• Gas Storage - Withdrawal

• Gas Turbine Fuel Booster

MIDSTREAM Certifications....

Gas based power Fuel gas booster - feed to the Gas Turbines.

To raise pressure level as

Industrial GasesGas Compression Solutions for other gases like Ethyelene, CO , Helium, Ammonia and host of other 2

heavier hydrocarbons.

KIRLOSKAR

Gas Compression Systems

The range of available services includes:

• Operation and Maintenance involving parts, overhaul

and repairs

• Spare Parts

• Technical support

• Service Network across the country

• Competent and trained team of dedicated engineers

providing comprehensive in-house systems solutions

• Innovative and pioneering R&D

• Capability of detailed engineering and conformance

with standards like API, IS, BS, ASME, OSHA, NACE,

TEMA, OISD etc.

• Use of latest software like HTRI for heat exchanger

design, CAESAR-II for pipe stress analysis and

software for torsion, vibration and pulsation analysis

and PDS/PDMS.

• Engineers India Ltd. (EIL), Technip, Bechtel, UHDE,

Akeer Kvaerner, Lurgi, Tecnimont, PDIL, Mecon,

Linde, ICB, Chemtex, Jacobs H&G, Toyo, Llyods

Registrar, BV, DNV...

• Team of professionals to procure system components

with adherence to delivery schedules

• Dedicated sub-vendors for assured quality

• Dedicated infrastructure to support all the

manufacturing processes

• In-house foundry

• Sophisticated testing labs

• CNC machining centre

• Stress relieving furnances

• Testing facilities

Experience with Reputed International

Consultants / Inspection Agencies

Procurement:

Manufacturing:

Quality Assurance:

Packaging:

Erection:

Commissioning:

Training:

• Dedicated team of QC engineers certified for various

NDT examinations and stringent quality control as per

pre-defined QAP for each project.

• Elaborate Quality Dossier for each project.

• Capability to assemble at factory as well as at site

• Supplied over 1700 packages in India and abroad

• Completely factory wired ready to install Gas

Compression Package.

• Ingenious and committed personnel specialised in

av e n u e s l i ke m e c h a n i c a l , e l e c t r i c a l a n d

instrumentation striving towards completion of the

projects within stipulated time

• Specialised, trained, dedicated commissioning

engineers

• Special session for the operation and maintenance staff

which covers the entire gamut from basic design

philosophy upto the operation / maintenance / trouble

shooting

System Design

After Market Support

Kirloskar - GE (Nuovo Pignone, Italy) offers Low Speed

Reciprocating Process Gas Compressor Packages for

Petroleum, Chemical & Gas Industry Services conforming

to API 618 standards. The bare shaft compressor is

manufactured by GE Nuovo Pignone in Italy and packaged

by Kirloskar Pneumatic in Pune, India. We are the sole

authorised packagers of GE-NP Compressors in India.

Modular construction ease of maintenance and high level

of performance, with wide range of products to suit

specific applications makes our system one of the most

preferred choice in the Petroleum, Chemical & Gas

Industry Services.

Salient Features:

• GE (Nuovo Pignone, Italy) Reciprocating Gas

Compressors upto 5000 KW

• Driver: Synchronous / Induction Motor

• Shell & Tube type Heat Exchangers for interstage

cooling

• Flame Proof / Purge Type Control Panel

• Pulsation Dampners

• Piping and Instrumentation as per international

standards

• Skid Mounted Compact Design

• MOC suitable for all applications (NACE, HIC etc.)

KIRLOSKAR - High Speed Reciprocating Gas Compression Systems

Kirloskar's century old engineering expertise has

provided the industry with one of the most robust,

reliable and efficient products in the High Speed

Reciprocating Gas Compression market. We provide

Packaged Reciprocating Compressors for Oil & Gas

Production & Services conforming to API11P standards.

KIRLOSKAR - Low Speed Reciprocating Gas Compression Systems

Salient Features:

• Reciprocating Gas Compressors

• Wide range of product offerings -

Pressure range: 1 bar - 580 bar

Flow range: 50 cfm - 6000 cfm

• Driver: Gas Engine / Electric Motor

• Air cooled / Water cooled Heat Exchangers for Interstage cooling

• Pulsation Dampners

• Flame Proof / Purge Type Control Panel

• Piping & Instrumentation as perInternational Standards

PRODUCTS

CBM Gas Compressor Pkg.CBM Gas Compressor Pkg.

Boil Off Gas Compressor Pkg. .India Oil Petronas P Ltd.

Gas Compressor Pkg., ONGC, Nazira

CBM Screw Pkg.

Boil off Gas Compressor for SHELL (LNG Terminal)

Fuel Gas Booster Screw Compressor Pkg. for BRPL

Gas Compressor Pkg. -Indian Oil Corporation Ltd.

MSQ Up Gradation Project

Some of our Significant Projects

Compressor Pkg. on FSO LPG Petrostar, Indonesia

MNGL, CNG Station, Pune

IGL millennium park, New DelhiCNG Pkg., GSPC Kalol, CNG Pkg.Adani, ChandolaCNG Pkg.,

Gas Compressor Pkg. - Offshore platform, ONGC MHN

Kirloskar is currently one of the leading suppliers of CNG

Compressor Packages for NGV filling applications to all

the gas companies in India. We have an expertise in

providing tailor made packages to meet our customer’s

needs. Each package tailored to the customer’s

requirement is tested in house and subjected to a full

load test as per contract specification.

Salient Features:

• Couple free Reciprocating Compressor

• Low vibrations and low power consumption

• Driver : Gas Engine / Electric Motor

• Wide range of product offering -

Suction Pressure Range: 0.55 bar - 60 bar

Discharge Pressure: 250 bar

Flow range : 300 SCMH - 1500 SCMH

• Flame Proof Control Panel

• Air cooled / Water Cooled Heat Exchangers

• Pressure vessel (manufactured as per ASME section

VIII, Div I with 100% radiography)

• Priority panel (3 line, 5 line and 9 line)

Kirloskar offers Screw Compressors which are used for

process gas applications. We are the sole authorised

packagers of Howden (U.K.) Screw Compressors in India.

Our Screw type Gas Compressor Packages are tailor made

to suit our client's needs.

Salient Features:

• Oil flooded / Oil free Howden Screw Compressors

• Wide range of product offerings-

Pressure range: 1 bar - 32 bar

Flow range: 100 cfm 6000 cfm

• Driver: Gas Engine / Electric Motor

• Air Cooled / Water Cooled Heat Exchangers

• Compact size

• Step less capacity control

• Efficient Oil Separation System

• Designed for direct drive

• Single & Dual Shaft Seal System

• Flame Proof / Purge Type Control Panel

Kirloskar offers Gas

Compression solutions partnering with MAN Diesel

Turbo (MDT), Germany complying to international

standards such as API 617. These compressors come

with lube oil systems complying to API 614.

Special Features:

• Compressors are either Integrally Geared or

Barrel type

• Independent lube oil system

• Dry gas seal system

• Driver – either turbine driven or motor driven

• Customised control system for the compressor

package.

Centrifugal Compressor based

• Vibration Sensing Device

• Gas Detectors (L.E.L.)

• Flame Detectors (U.V.)

• Acoustic Enclosures

• Flow Metering Device

• Programmable Logic Control

• CO Flooding System 2

• Man Machine Interface for Parameter

Display & Alarm

• High pressure cylinder storage cascade

• Dispenser for car and bus filling

• Station tubing fitting layout

KIRLOSKAR - Centrifugal

Gas Compression Systems

Optional Features and Supplies

KIRLOSKAR - CNG Systems

for NGV Filling Application

KIRLOSKAR - High Speed Screw

Type Gas Compression Systems

PG

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07

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11

TUV India Private Ltd. TUV India Private Ltd. TUV India Private Ltd.

ISO 9001 ISO 14001 OHSAS 18001

Ahmedabad : 079-27511898, 27540030 Email : kpclahd@vsnl.net Chennai : 044-28192092/3066 kpclarchn@airtelbroadband.in

Cochin : 0484-2664725 Email : titusj@kpcl.co.in Hyderabad : 040-23260743/6 Email : hyd2_kpclhyd@sancharnet.in

Kolkata : 033-22119080/81k Email : pclcal@vsnl.com Lucknow : 0522-2624367, 2627120 Email : kpcllkn@airtelbroadband.com

Mumbai : 022-25175656/1135 Email : kpclmum79@mtnl.net.in New Delhi : 011-46561666/67 Email : srivastavaamit@airtelmail.in

Pune : 020-26727000 Email : acrref@kpcl.net Visakhapatnam : 099480 98619 Email : rajsekharbv@kpcl.co.in

Email :

Saswad, Taluka Purandhar, Dist - Pune - 412301

www.kirloskarkpcl.com

INDIAN BRANCH OFFICES:

OVERSEAS BRANCHES:

FACTORY

Kirloskar Brothers Ltd., B.V. Amsterdam, Netherland (Europe)

Kirloskar Brothers Ltd., Thailand

Kirloskar Middle East FZE, UAE (Syria, Oman, KSA, Egypt, Iran, Iraq)

Kirloskar Trading (SA) (PTY) Ltd., South Africa

Kirloskar Kenya Ltd. (African Countries)

Kirloskar Indonesia, Jakarta.

As we are constantly endeavoring improve the performance of our product / equipment, we reserve the right to make alterations from time to time, and as such our products / equipment may differ from the detailed in this publication. For latest information you may get in touch with our regional sales offices.

KIRLOSKAR PNEUMATIC CO. LTD.Registered office: Hadapsar Industrial Estate, Pune - 411 013 (India)

Tel: +91 20-26727000 (Board) Fax: +91-20-26870514, 26870297

E-mail: Marketing - acrpgmktg@kpcl.net

Process Gas Systems - Ph. +91-20- 26727000 Ext. 4372 pgs@kpcl.net

Website: www.kirloskarkpcl.com