Post on 10-Apr-2018
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Ethanol Plant Industry Specifc Process Diagram
K-TEK uses advanced technologies to accurately measure and control levels in storage and processequipment in Ethanol plants around the world. Our proven level instrumentation measures both liquidsand solids. Ethanol plants take advantage of K-Teks wide range of magnetic level gauges, continuouslevel transmitters, point level and caged level switches, and pressure, temperature and fow switches.
Point Level Measurement
Vibrating Fork Level Switches Buoyancy Level Switches Thermal Dispersion Level Switches Pressure and Temperature Switches
Guided Wave Radar Transmitters Magnetostrictive Level Transmitters Magnetic Level Gauges
Laser Level Transmitters Ultrasonic Transmitters
Continuous Level Measurement Non-Contact Level Measurement
Ethanol Plant Process Flow DiagramGrain Storage
Lique action Tanks
Cook / Slurry Tanks
Liquids Solids
Centri ugeGrain
Recovery
EthanolFermentation
Distillation
GrainDrying
EthanolStorage
Carbon Dioxide
FuelEthanol
Wet Distiller Grains
DryDistillerGrains
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KM26 Magnetic Level Gauge withAT200 Magnetostrictive Level Transmitter
LM80 / LM200 Laser Level Transmitter
AT100 Magnetostrictive Level Transmitter
Highly visible level indication All construction in-house by code certi ed welders Float designed and weighted or accuracy Transmitter and switch options, which can be
installed, adjusted and maintained with no processinterruption
The LM80/LM200 lasers can accurately mea-sure level, distance and position over longranges in extreme environments.
LM80s long range is to 200 t./60 m LM200s long range is to 500 t. / 150 m No beam divergence = no alse echoes Measure sur ace at any angle with narrow
beam
High accuracy: .01% o ull scale Loop powered to 75 (22M) probe length Total and/or inter ace level measurement Pressure to 3000 psig (207 bar), Std. 1800 psig
(124.1 bar) Temperature range: -320 to 800F (-196 to 427C)
RS80 Vibrating Level Switch
TX Thermal Dispersion Switch
Let K-TEK Solve Your Ethanol Plant Level Problems
One switch can be con gured or either gasor liquid fow, liquid level, inter ace level ortemperature
Explosion proo , no moving parts Temperature range o -320F to 900F (-195C
to 482C)
Pressure to 10,000 psig (689 bar) 316L stainless steel all welded construction
standard
Immune to low to medium coating or build-up on sensor
Robust sensing element Field selectable parameters with external
magnet or internal push buttons ( ail sa e,density)
Extended probe lengths to 120 (3048mm)
W-Series BETA Pressure / Temperature Switch High over range protection Wide ranges, narrow deadbands FM, CSA, ATEX & IEC approvals Optional stainless steel enclosure
MCS-0009-1 Rev nc (05-2010)DRR0283
For the latest version of this ISPD,visit ktekcorp.com or kteksolidslevel.com.
K-TEK6100 West by Northwest #140
Houston, TX 77040 USAPhone: +(1) 713-462-7665
Fax: +(1) 713-462-7684Email: sales@kteksolidslevel.com
Website: kteksolidslevel.com
K-TEK18321 Swamp RoadPrairieville, LA 70769 USAPhone: +(1) 225-673-6100Fax: +(1) 225-673-2525Email: sales@ktekcorp.comWebsite: ktekcorp.com
Point Level Measurement Continuous Level Measurement
Non-Contact Level MeasurementKCAP300 / 400 RF Capacitance Level Switch Dry bulk solids and liquid level detection in silos
and sumps Measures liquids and bulk solids Single Setpoint, dual setpoint and pump control Wide variety o 2-element sensing probes
available up to 450F / 3000 psig
MT5000 / MT5100 Guided Wave RadarTransmitters Radar signals travel along the waveguide
- eliminates alse echoes High signal strength with low power
consumption The MT5000 provides reliable level mea-
surement over varied process conditions. Distance 2 to 200 t. (61 m)
Continuous Level Measurement
Ore level measurement in bins and silos Liquid level measurement in silos and
sumps Range to 50 t. / 15 meters (KSONIK I) Long range up to 195 eet / 60 meters
(KSONIK III) 3 con gurable relays / 8 Amp (KSONIK I) 5 con gurable relays / 8 Amp (KSONIK III)
Ultrasonic Transmitter (KSONIK I/III, K10C & K10T3/4)
LM3D Scanner Volumetric measurement o bulk solid
materials in silos and stock piles 3D sur ace pro ling Highly visible level indication