Post on 22-Apr-2017
√
1
Ø317.47
Ø317.46
Ø317.46
Ø317.46
-
21,3
1
Ø317.62
Ø317.62
Ø317.61
Ø317.60
DANIEL SETIAWAN -
October 22th
, 2013 - -
ISSUED BY : PUMP MODEL :
REVISION/DATE :INSPECTION DATA SHEET
S/O NO. :
N/A 00284
FINAL INSPECTION
INSPECTION DATE PUMP TYPE : S/N : REF. NO :
CUSTOMER : JDE NO :
PT. PJB PAITONN/A
MATERIAL/ITEM CHECK :
MANUFACTURE : Journal shaft, seal wear
ring, bearingABB CE Pulverizer
N/A
MATERIAL/ITEM CHECK :
Unit : mm
CUSTOMER : JDE NO :
RECEIVED INSPECTION
Ø419.97
Ø420.05
Ø419.95
RECEIVED SIZE
Ø317.61
Ø317.62
Ø317.62
Ø317.46
Ø317.46
Ø420.03
Ø419.96
Ø317.61
Ø317.62
PT. PJB PAITON
B - B
C - C
ØA ØB
2Position
Ø317.47
Ø317.46
21
Ø419.88
D - D
PositionØC
Ø317.45
Ø317.46
Ø419.95
ØD
2
A - A
B - B
Ø317.46
Ø317.47
25,3
-
C - C
D - D
Ø317.45A - A
B - B
C - C
Ø317.47
Ø317.46
Ø317.46
2
Ø317.62
Ø317.61
Ø317.63
Ø317.62
Ø419.87
1
2
Ø317.61
26.1
172
32.5
ØE
1Position
A - A
D - D
Ø317.62
Thickness (µm) - -
October 22 th, 2013October 22th, 2013
Thickness (µm)
Hardness (HRC)
110
Hardness (HRC) 22.4 21.7
Inspected Approved
Ø317.62
ØB
ØC
ØD
ØA
1 2
1 2 1 2
A
A
B
C
D
B D
CØE1 21 2
√
1 2 1 2 1 2
Ø317.47 Ø317.45 Ø317.62 Ø317.62 0.15 loose 0.17 loose Over loose
Ø317.46 Ø317.46 Ø317.62 Ø317.61 0.16 loose 0.15 loose Over loose
Ø317.46 Ø317.47 Ø317.61 Ø317.63 0.15 loose 0.16 loose Over loose
Ø317.46 Ø317.46 Ø317.60 Ø317.62 0.14 loose 0.16 loose Over loose
1 2 1 2 1 2
Ø317.45 Ø317.46 Ø317.62 Ø317.61 0.17 loose 0.15 loose Over loose
Ø317.46 Ø317.47 Ø317.61 Ø317.62 0.15 loose 0.15 loose Over loose
Ø317.47 Ø317.46 Ø317.62 Ø317.62 0.15 loose 0.16 loose Over loose
Ø317.46 Ø317.46 Ø317.62 Ø317.61 0.16 loose 0.15 loose Over loose
: - ØA was deep scratched
- ØB and ØC was scratched
- ØD and ØE was out of service
: - Rebuild by hard chrome plating or ceramic coating at ØA
- Rebuild by hard chrome plating or welding at ØB and ØC
- Replace old bearing with new bearing
Inspected Approved
Daniel S Tirta B
MANUFACTURE : Journal shaft, seal wear
ring, bearingABB CE Pulverizer
S/O NO. :
N/A 00284
INSPECTION DATE PUMP TYPE : S/N : REF. NO :
REVISION/DATE :
Unit : mm
October 22th
, 2013 - -
ISSUED BY :
October 22 th, 2013
ØE
0.01 tight-0.05 tight
October 22 th, 2013
- FINAL INSPECTION
C - C
Position
Remarks
Recommendation
A - A
B - B
C - C
D - D
Position
Received Size
A - A
B - B
PUMP MODEL :
DANIEL SETIAWAN
INSPECTION DATA SHEET
D - D
RECEIVED INSPECTION
ØB ØD
Received Size
Recommended FitsReceived Fits
RemarkØC
Recommended Fits
INTERFERENCE FIT
Received FitsRemark
0.01 tight-0.05 tight
CUSTOMER : JDE NO :
PT. PJB PAITONN/A
MATERIAL/ITEM CHECK :
MANUFACTURE :GRINDING ROLL
ABB CE Pulverizer
ØB
ØC
ØD
ØA
1 2
1 2 1 2
A
A
B
C
D
B D
CØE1 21 2
√
Hardness (HRC)
37 20 15 12 20 25 37
58 56 54 53 55 56 55
52 52 47 56 42 46 47
31 39 15 42 38 34 35
The area no 2 was worn out & found 2 areas were damage at area no 1
Recommendation :
1498.10 1405.20
REVISION/DATE :INSPECTION DATA SHEET
S/O NO. :
N/A 00284
INSPECTION DATE PUMP TYPE : S/N : REF. NO :
B - B
November 29th
, 2013 - -
ISSUED BY : PUMP MODEL : RECEIVED INSPECTION
DANIEL SETIAWAN - FINAL INSPECTION
RECEIVED SIZEUnit : mm
1496.90
A - A
1405.60
4
A - A
B - B
1496.50 1405.25
1405.35
C - C
D - D
Inspected Approved
REVISION/DATE :INSPECTION DATA SHEET
S/O NO. :
N/A 00284
INSPECTION DATE PUMP TYPE : S/N : REF. NO :
MATERIAL/ITEM CHECK :
MANUFACTURE :JOURNAL HOUSING
ABB CE Pulverizer
November 29 th, 2013 November 29 th, 2013
POSITION 1 2 3
CUSTOMER : JDE NO :
PT. PJB PAITONN/A
1497.60
1415.70
1415.10
1416.50
1411.99
1429.65
1431.80
1428.60
1429.50
D - D
POSITION 1 2 3 4
C - C
12
57
55
37
Remarks :
Gouging area all existing hardfacing and rebuild gouging area with new
hardfacing welding
1
2
4
3
D
A
B
C
D
A
B
C
√
1 2 1 2 1 2
Ø622.32 Ø622.32 Ø622.27 Ø622.25 0.05 tight 0.07 tight Meet fits
Ø622.32 Ø622.32 Ø622.25 Ø622.26 0.07 tight 0.06 tight Meet fits
Ø622.31 Ø622.31 Ø622.24 Ø622.24 0.07 tight 0.07 tight Meet fits
Ø622.34 Ø622.34 Ø622.27 Ø622.25 0.07 tight 0.09 tight Meet fits
1 2 1 2 1 2
Ø622.32 Ø622.32 Ø622.28 Ø622.27 0.04tight 0.05 tight Meet fits
Ø622.34 Ø622.34 Ø622.26 Ø622.25 0.08tight 0.09 tight Meet fits
Ø622.31 Ø622.31 Ø622.27 Ø622.27 0.04 tight 0.04 tight Meet fits
Ø622.34 Ø622.34 Ø622.25 Ø622.28 0.09 tight 0.06 tight Meet fits
Inspected Approved
C - C
D - D
A - A
0.05 tight - 0.10 tightB - B
Received FitsRemarkØA2 ØB2
DANIEL SETIAWAN - FINAL INSPECTION
INTERFERENCE FITUnit : mm
December 04th, 2013 - -
ISSUED BY : PUMP MODEL : RECEIVED INSPECTION
December 04th, 2013 December 04th, 2013
ØB1
A - A
0.04 tight - 0.10 tightB - B
C - C
D - D
Position
Received Size
Recommended Fits
ØA1Position
Received Size
Recommended FitsReceived Fits
Remark
CUSTOMER : JDE NO :
PT. PJB PAITONN/A
MATERIAL/ITEM CHECK :
MANUFACTURE : GRINDING ROLL,
JOURNAL HOUSINGABB CE Pulverizer
REVISION/DATE :INSPECTION DATA SHEET
S/O NO. :
N/A 00284
INSPECTION DATE PUMP TYPE : S/N : REF. NO :
December 04th, 2013 - -
CAP BEARING 1
CAP BEARING 2
ØA1
ØA2
ØB1
ØB2
1
2
1
2
1
2
1
2
D
A
B
C
D
A
B
C
√
1 2 3 1 2 3 4
A - A Ø1181.16 Ø1181.17 Ø1181.19 Ø1181.75 Ø1181.76 Ø1181.52 Ø1181.52
B - B Ø1181.16 Ø1181.18 Ø1181.19 Ø1181.75 Ø1181.75 Ø1181.38 Ø1181.40
C -C Ø1181.17 Ø1181.17 Ø1181.17 Ø1181.79 Ø1181.77 Ø1181.40 Ø1181.45
D - D Ø1181.18 Ø1181.19 Ø1181.19 Ø1181.76 Ø1181.77 Ø1181.45 Ø1181.44
√
ISSUED BY : PUMP MODEL : RECEIVED INSPECTION
DANIEL SETIAWAN - FINAL INSPECTION
RECEIVED SIZEUnit : mm
Inspected Approved
Ø1181.19
December 17th, 2013 December 17th, 2013
ISSUED BY : PUMP MODEL : RECEIVED INSPECTION
DANIEL SETIAWAN - FINAL INSPECTION
INSPECTION DATE PUMP TYPE : S/N : REF. NO :
December 04th, 2013 - -
GRINDING ROLL,
JOURNAL HOUSINGABB CE Pulverizer
REVISION/DATE :INSPECTION DATA SHEET
S/O NO. :
N/A 00284
Received size
POSITION
Ø1181.20
ØA
4
Received size
MANUFACTURE :
Ø1181.20
Ø1181.20
ØB1 ØB2
CUSTOMER : JDE NO :
PT. PJB PAITONN/A
MATERIAL/ITEM CHECK :
3 4
ØA
ØB1
1 2 3 4
1 2
ØB2
A A
B
C
D BD
C
1 2 1 2 1 2
A - A Ø1181.16 Ø1181.17 Ø1181.75 Ø1181.76 0.59 tight 0.59 tight
B - B Ø1181.16 Ø1181.18 Ø1181.75 Ø1181.75 0.59 tight 0.59 tight
C - C Ø1181.17 Ø1181.17 Ø1181.79 Ø1181.77 0.52 tight 0.60 tight
D - D Ø1181.18 Ø1181.19 Ø1181.76 Ø1181.77 0.58 tight 0.59 tight
3 4 3 4 3 4
A - A Ø1181.19 Ø1181.20 Ø1181.52 Ø1181.52 0.33 tight 0.32 tight
B - B Ø1181.19 Ø1181.19 Ø1181.38 Ø1181.40 0.19 tight 0.21 tight
C - C Ø1181.17 Ø1181.20 Ø1181.40 Ø1181.45 0.23 tight 0.25 tight
D - D Ø1181.19 Ø1181.20 Ø1181.45 Ø1181.44 0.26 tight 0.24 tight
INTERFERENCE FITUnit : mm
Approved
ØB2
December 17th, 2013 December 17th, 2013
Inspected
POSITION ØA
POSITION
Received fitsReceived size
ØB1
Received sizeReceived fits
ØA
3 4
ØA
ØB1
1 2 3 4
1 2
ØB2
A A
B
C
D BD
C
Position 1 2 2
1 2 1 2
A - A
B - B
D - D
Thickness (µm)
Hardness (HRC) 26.1 32.5 21,3 25,3
The area no 2 was worn out & found 2 areas were damage at area no 1
Recommendation :
Approved
October 22th, 2013 October 22 th, 2013
Inspected
Remarks :
Gouging area all existing hardfacing and rebuild gouging area with new
hardfacing welding
1 2 1 2
Ø317.47 Ø317.45 Ø317.62 Ø317.62
Ø317.46 Ø317.46 Ø317.62 Ø317.61
Ø317.46 Ø317.47 Ø317.61 Ø317.63
Ø317.46 Ø317.46 Ø317.60 Ø317.62
1 2 1 2
Ø317.45 Ø317.46 Ø317.62 Ø317.61
Ø317.46 Ø317.47 Ø317.61 Ø317.62
Ø317.47 Ø317.46 Ø317.62 Ø317.62
Ø317.46 Ø317.46 Ø317.62 Ø317.61
Position
Received Size
ØB ØD
A - A
B - B
C - C
D - D
Position
Received Size
ØC ØE
A - A
B - B
C - C
D - D
1
Ø317.47
Ø317.46
Ø317.46
Ø317.46
PositionØA ØB
1 2 2
A - A Ø419.88 Ø419.87 Ø317.45
B - B Ø419.97 Ø419.95 Ø317.46
C - C Ø420.05 Ø420.03 Ø317.47
D - D Ø419.95 Ø419.96 Ø317.46
ØA
ØB1
1
2
3
4
1234
1234
ØB2
A
A
B
C
D
B D
C
1 2 1 1 2
A - A Ø1181.16 Ø1181.17 Ø1181.19
B - B Ø1181.16 Ø1181.18 Ø1181.19
C -C Ø1181.17 Ø1181.17 Ø1181.17
D - D Ø1181.18 Ø1181.19 Ø1181.19
3 4 3 1 2
A - A Ø1181.16 Ø1181.17 Ø1181.19
B - B Ø1181.16 Ø1181.18 Ø1181.19
C -C Ø1181.17 Ø1181.17 Ø1181.17
D - D Ø1181.18 Ø1181.19 Ø1181.19
Ø1181.20
POSITIO
N
Received size
2
Ø1181.20
Ø1181.19
Ø1181.20
ØB2
ØA ØB1Received fits
POSITIO
N
Received sizeReceived fits
Ø1181.20
Ø1181.20
4
Ø1181.20
Ø1181.19
ØA
ØB
2
Ø317.45
Ø317.46
Ø317.47
Ø317.46
INSPECTION REPORT
GRINDING ROLL
INSPECTION REPORT
INSPECTION REPORT
JOURNAL HOUSING
INSPECTION REPORT
JOURNAL SHAFT
INSPECTION REPORT
GRINDING ROLL