I A ED EC A G A C E & A I I E D BAs Litrature/TCT...ENAMELLED COPPER WIRES w w w. t a i h a n c o p...

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Taihan Copper Tech Co., Ltd.1st FACTORY #1080, Hwasan-Ri, Onsan-Eup, UIju-Gun, Ulsan, Korea T. +82-52-239-7001 F. +82-52-239-4235

www.taihancopper.com

INSULATED RECTANGULAR COPPER

& ALUMINUM WIRES ROUND BARS

INSULATED RECTANGULAR COPPER & ALUMINUM WIRES

www.taihancopper.com

Tensile Strength & Elongation (KS C3105, JIS C3104)

Conductivity (KS C3105, JIS C3104)

Thickness(㎜)

0.5 to 2.0 excl.

2.0 to 10.0 excl.

REMARK The numerical values in this table are taken at 20℃

Conductivity at 20℃(%)

96.0min.

97.0min.

97.0min.

98.0min.

100.0min.

100.0min.

Class 1 Class 2 Class 3 &Class 4

Thickness(㎜)

0.5 to 2.0 excl.2.0 to 4.0 excl.4.0 to 6.0 excl.6.0 to 10.0 excl.

38.0min.34.0min.31.0min.28.0min.

28.0min.28.0min.28.0min.28.0min.

28.0~38.0min.26.0~34.0min.25.0~31.0min.25.0~31.0min.

28.0max.26.0max.25.0max.25.0max.

0.4min.0.7min.1.2min.1.2min.

1.5min.2.0min.3.0min.3.0min.

30.0min.34.0min.36.0min.36.0min.

Tensile Strength(kgf/㎟) Elongation(%)Class 1 Width

Under 40㎜ 40㎜&overClass 2 Class 3 &

Class 4 Class 1 Class 2 Class 3 &Class 4

PRODUCTS & RANGE

ENAMELLED WIRES PAPER INSULATED WIRES

RECTANGULAR WIRE ENAMEL COATING

EIGHT MULTI WIRE TAPINGINSULATION TAPING

Taihan Copper Tech Co., Ltd.2nd FACTORY #62-2, Haknam-Ri, Onsan-Eup, Ulju-Gun, Ulsan, Korea T. +82-52-239-7002 F. +82-52-239-8091

www.taihancopper.com

ENAMELLED COPPER WIRES

ENAMELLED COPPER WIRES

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Type of symbol

Symbol

Symbol

Thermal Classification

ManufacturingRange

Feature

Use

Standard

UL File Number

Polyurethane Enamelled CopperWire

UEW

E(125℃), F (155℃)

0.2~5.0ø

:Superior characteris-tics at high frequency:Solderable withoutstripping off insulation:Good for high speedwinding

:Good heat resistance,solvent resistance:Dielectric constant &good electric property

:Good heat resistance,heat shock resistanceand solvent resistance:Good for high speedwinding owing toexcellent mechanicalproperty

:Good heat resistanceand overloadingresistance:Good solventresistance:Comparatively poorflexibility

:Good thermal andoverloading property:Good heat shock re-sistance :Good chemicalproperty :Strong at R-22refrigerant

:Good chemicalproperty:High speed winding :Able to substitiuteR-134a as a refrigerant

Polyester EnamelledCopper Wire

PEW

F(155℃), H (180℃)

0.1~5.0ø

PolyesterimideEnamelled CopperWire

EIW

H(180℃)

0.1~5.0ø

PolyamideimideEnamelled CopperWire

AIW

C(220℃)

0.1~5.0ø

Polyesterimide-Polyamideimide Enamelled Copper Wire

EI/AIW

C(200℃)

0.1~5.0ø

Self-Lubricating Polyesterimide-olyamideimide Enamelled Copper Wire

SL-EI/AIW

C(200℃)

0.3~5.0ø

:Relay, Coils:Small motors:Electronic device: Ignition-coil

:Miniature generator:Generator motor :Household motor:Transformer:Portable generator:Magnet coil

:Dry transformer:Heat resistancegenerator:Electric tool motor :High speed motorand generator:HVT for microwaveoven

:Heat resistance motor :Freezing machinemotor :Electric tool motor :Heat resistance andDry type transformer :Heat proof appliance

:Heat resistance motor:Dry transformer:Electric tool motor :Automotive parts:HVT for microwaveoven:Freezing machinemotor

:Cold motors for substi-tute refrigerant

KS C 3107 / JIS C 3202 KS C 3107 / JIS C 3202NEMA MW2-C / BS3160

KS C 3107 / JIN C 3202NEMA MW2-C / BS 60

JIN C 3202 NEMA MW-35CNEMA MW-75C

TCT SPEC.

E231719 E231719 E231719 E231719 E231719 E231719

Enamelled RoundCopper wires

Taihan Copper Tech Co., Ltd.3rd FACTORY #753-15, Wonsan-Ri, Onsan-Eup, Ulju-Gun, Ulsan, Korea T. +82-52-239-7003 F. +82-52-239-7052

www.taihancopper.com

HIGH VOLTAGE(MOTOR & GENERATOR)

STATOR ASS’Y

HIGH VOLTAGE(Motor & Generator)

STATOR ASS’Y

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Stator Ass’y

Application Range for Impregnation

Length of coils : ≤2.750㎜

Width between top & bottom : ≤1.500㎜

Outer diameter of core : ≤3.500㎜

CORE

≤2.750㎜

≤3.500㎜

Mica tape for ground insulation

Symbol Thickness(㎜)

Unit area(g/㎡)

VolatilityComposition

(%)

MicaComposition

(g/㎡)

AdgesionComposition

(g/㎡)

TensileStrength(N/㎜)

Break downvoltage(㎸)

HardeningComposition

(g/㎡)

KMF-805A

KMF-805GKM-805G

F-0.130.15F-0.180.180.13

175±15202±15250±20230±20154±15

1.0≥

1.0≥

1.0≥

1.0≥

1.0≥

125±10148±10175±17190±15120±10

6±35±36±35±39±3

30<

30<

30<

80<

80<

3.5<

4.0<

3.5<

2.0<

1.0<

N/A2.4±0.44.5±0.5N/A2.4±0.4

Mica tape for conductor insulation

Symbol Construction Remark

KMF-805A-ST-0.065KMF-801A-ST-0.045

Aramid fibrid mixed Uncalcined MuscovitePP Pulp mixed Uncalcined Muscovite

PET FilmPET Film

EpoxyEpoxy

Dry typeDry type

Symbol PET Film Thickness Mica Content Tensile Strength BDV

KMF-805A-ST-0.065KMF-801A-ST-0.045

0.025㎜

0.025㎜43±5g/㎡

29±5g/㎡20N/㎝≤

20N/㎝≤

4㎸≤

4㎸≤

PRODUCTS & RANGE

VACUUM PRESSURE IMPREGNATION SYSTEM

IMPREGNATION

INSULATION PROPERTY TESTSTATOR ASS’Y

Taihan Copper Tech Co., Ltd.4th FACTORY #753-15, Wonsan-Ri, Onsan-Eup, Ulju-Gun, Ulsan, Korea T. +82-52-239-9966 F. +82-52-239-9967

www.taihancopper.com

HIGH VOLTAGE & LARGE CURRENT

CONTINUOUSLY TRANSPOSED CONDUCTORS

HIGH VOLTAGE & LARGE CURRENTCTC(Continuously Transposed Conductors)

www.taihancopper.com

Production range Type of insulation material for CTC■ Nomex■ Polyester film■ Kraft paper

■ Dennison paper■ Thermally upgraded kraft paper■ Polyester cord

Type of Reels(Continuously Transposed Production Conductors)

D1Flange(㎜)

TypeD2Core(㎜)

D3Bore(㎜)

D4Driving hole

(㎜)

D5 DiameterDriving hole

(㎜)

B1Outer width

(㎜)

B2Inner width

(㎜)

Drumweight(㎏)

Capacity(㎏)

750100012001400160016001600

550700900900100010001000

82828282828282

55555555555555

430510510510510510510

290400630630630760900

190280480480480610750

2560140170200230250

11045012001800250032003800

Applicable enamel type

Symbol

PVF

PVF-SB

PEW

PEI

PE-AIW

Type of Enamel

Polyvinylformal

Polyvinylformal-selfbonding

Polyester

Polyester imide

Polyester overcoated with Polyamid-imide

■ Number of strands : 5~87■ Thickness of individual strands : 1.1mm~3.2mm■ Width of individual strands : 3.2mm~12.5mm

■ Other type insulation material may be used as mutually agreed.

PRODUCTS & RANGE

Separator improves pressure resistance

Paper insulation determinesdielectric characteristics

5 to 87 enamelled copper strands allow fast windingoperation and reduce losses due to skin effect

Transposition enableswindability →

1234567

ENAMELLED WIRES CTC CTC

CTC PRODUCTION CTC INSULATION TAPING ENAMEL COATING FOR CTC WIRE

Taihan Copper Tech Co., Ltd.5th FACTORY #749, Hwasan-Ri, Onsan-Eup, Ulju-Gun, Ulsan, Korea T. +82-52-239-0066 F. +82-52-239-7358

www.taihancopper.com

COPPER BUS BARS &

ROUND & POLYGONAL BARS

COPPER BUS BARS &ROUND & POLYGONAL BARS

www.taihancopper.com

Chemical properties, variety & symbol

Tolerance of Thickness & Width

Name of Object

Touch-pitch CopperBus Bar

Over 2.0 to 3.2 excl.

Over 3.2 to 5 excl.

Over 5 to 8 excl.

Over 8 to 12 excl.

Over 12 to 20 excl.

Over 20 to 30 excl.

±0.08±0.10±0.12±0.15±0.20±1.2%

-

-±0.13±0.18±0.23±1.3%

±0.8

±1.0

-

±1%

99.90min.

Silver Bearing Tough-PitchCopper Bus Bar

Silver bearing tough-pitchcopper bus bar can be cus-tom-made

Reference StandardAlloy No Symbol

Chemical Composition(%)

CUKS JIS ASTM

D5530 H3140 B187 C1100 C1100BB

C1100 - B187 C11400 -

Thickness(㎜)

Tolerance of Width Tolerance of Width

200 and under Over 200 to 300incl. 100 and under Over 100 to 300incl.Width

Mechanical properties & electrical conductivity of copper round bar

AlloyNo.

Anne-aled

C1100

F

O

1/2H

H

Symbol Conductivityat 20℃(%)

C1100BE-F

C1100BD-O

C1100BD-1/2H

C1100BD-H

100min.

100min.

98min.

97min.

6 and over

6 to 75 incl.

6 to 25 incl.

over 25 to 50incl.

over 50 to 75 incl.

6 to 25incl.

over 25 to 50incl.

Diameter(㎜)

195min.

195min.

245min.

225min.

215min.

275min.

245min.

Tensile (N/㎟)

25min.

30min.

15min.

20min.

25min.

-

-

Elongation(%)

Tensile Test

Production range of Oxyzen Free High Conductivity copper

Composition

Manufacture

Production Capacity

Product Range

Cu : min. 99.96% Oxy : Max. 10ppm

Continuous Rod : ø8~ø25 Casting Outckumpu

42,000 ton/yearø8, ø12.5, ø17, ø20, ø25

PRODUCTS & RANGE

COPPER BUS BAR

COPPER ROUND BAR

POLYGONAL BAR

COPPER BUS BAR HOLE & BENDING

OFHC ROD