high performance composite pipes for natural gas

Post on 17-Jul-2015

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Transcript of high performance composite pipes for natural gas

Section1: Composite intro

Section 2: Design

FWM

Fiber creel

Resin Bath

Supports

Carriage Unit & Slider Eye

Modified design Lathe Machine

AutoCAD Drawings FWM

Machine Fabrication

Machine test

FEA Program

Conclusion

Composite

Section 1:

A materials system

composed of two

or more physically

distinct phases

Materials consist of two phases:

1. Primary phase -matrix

2. Secondary phase - a reinforcing agent,

1. Metal Matrix Composites (MMCs)

2. Ceramic Matrix Composites (CMCs)

3. Polymer Matrix Composites (PMCs)

Classification Composite Materials

(a) fiber, (b) particle, and (c) flake

a)1. Primary phase - matrix2. Secondary phase - a reinforcing agent,

(b) Stress -strain relationships for the composite material

Design Section2:

Conceptual designs

1. Fiber Creel

2. Resin Bath

3. Supports

Delivery systems Fiber creel

Resin bath

Carriage unit and sideway

Motors

Rotary assembly

Conceptual Designs

Conceptual designs

Conceptual Design

Conceptual Design

Fiber Creel

Resin Bath

Tensioner

Eye guider

AutoCAD Drawings

Fabrication

Section3:

Steel tube under internal pressure

LUSAS offers

various types of

analysis such as

Linear Static,

Nonlinear Static,

Natural Frequency,

Modal, Steady State

Field and Fourier

analysis.

Finite Element Analysis

Steel Reinforced with Composite tube under internal pressure

After runing the

model, results are

generated in colors

showing the stresses

over entire surface.

Finite Element Analysis

x y z xy yz zx

Layer 1

Maximum

0.1096E+08 0.1818E+07 0.4066E+06 0.8053E+02 0.1796E+04 0.1911E+07

Layer 1

Minimum

-0.8132E+07 0.4365E+06 -0.6374E+06 -0.8053E+02 -0.1796E+04 -0.1911E+07

Layer 2

Maximum

0.7519E+07 0.1794E+07 0.2105E+06 0.8460E+02 0.1701E+04 0.1204E+07

Layer 2

Minimum

-0.6195E+07 0.3866E+06 -0.3536E+06 -0.8460E+02 -0.1701E+04 -0.1204E+07

Layer 3

Maximum

0.6694E+07 0.1770E+07 0.8664E+05 0.8639E+02 0.1646E+04 0.7644E+06

Layer

3Minimum

-0.6269E+07 0.3292E+06 -0.1672E+06 -0.8639E+02 -0.1646E+04 -0.7644E+06

Layer 4

Maximum

0.7801E+07 0.1750E+07 0.1999E+05 0.8685E+02 0.1570E+04 0.3329E+06

Layer 4

Minimum

-0.7967E+07 0.2658E+06 -0.5153E+05 -0.8685E+02 -0.1570E+04 -0.3329E+06