high performance composite pipes for natural gas

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Transcript of high performance composite pipes for natural gas

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Section1: Composite intro

Section 2: Design

FWM

Fiber creel

Resin Bath

Supports

Carriage Unit & Slider Eye

Modified design Lathe Machine

AutoCAD Drawings FWM

Machine Fabrication

Machine test

FEA Program

Conclusion

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Composite

Section 1:

A materials system

composed of two

or more physically

distinct phases

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Materials consist of two phases:

1. Primary phase -matrix

2. Secondary phase - a reinforcing agent,

1. Metal Matrix Composites (MMCs)

2. Ceramic Matrix Composites (CMCs)

3. Polymer Matrix Composites (PMCs)

Classification Composite Materials

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(a) fiber, (b) particle, and (c) flake

a)1. Primary phase - matrix2. Secondary phase - a reinforcing agent,

(b) Stress -strain relationships for the composite material

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Design Section2:

Conceptual designs

1. Fiber Creel

2. Resin Bath

3. Supports

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Delivery systems Fiber creel

Resin bath

Carriage unit and sideway

Motors

Rotary assembly

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Conceptual Designs

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Conceptual designs

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Conceptual Design

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Conceptual Design

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Fiber Creel

Resin Bath

Tensioner

Eye guider

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AutoCAD Drawings

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Fabrication

Section3:

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Steel tube under internal pressure

LUSAS offers

various types of

analysis such as

Linear Static,

Nonlinear Static,

Natural Frequency,

Modal, Steady State

Field and Fourier

analysis.

Finite Element Analysis

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Steel Reinforced with Composite tube under internal pressure

After runing the

model, results are

generated in colors

showing the stresses

over entire surface.

Finite Element Analysis

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x y z xy yz zx

Layer 1

Maximum

0.1096E+08 0.1818E+07 0.4066E+06 0.8053E+02 0.1796E+04 0.1911E+07

Layer 1

Minimum

-0.8132E+07 0.4365E+06 -0.6374E+06 -0.8053E+02 -0.1796E+04 -0.1911E+07

Layer 2

Maximum

0.7519E+07 0.1794E+07 0.2105E+06 0.8460E+02 0.1701E+04 0.1204E+07

Layer 2

Minimum

-0.6195E+07 0.3866E+06 -0.3536E+06 -0.8460E+02 -0.1701E+04 -0.1204E+07

Layer 3

Maximum

0.6694E+07 0.1770E+07 0.8664E+05 0.8639E+02 0.1646E+04 0.7644E+06

Layer

3Minimum

-0.6269E+07 0.3292E+06 -0.1672E+06 -0.8639E+02 -0.1646E+04 -0.7644E+06

Layer 4

Maximum

0.7801E+07 0.1750E+07 0.1999E+05 0.8685E+02 0.1570E+04 0.3329E+06

Layer 4

Minimum

-0.7967E+07 0.2658E+06 -0.5153E+05 -0.8685E+02 -0.1570E+04 -0.3329E+06

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