Post on 28-Nov-2021
KISTNER GmbH & Co. KG www.maschinen-kistner.de info@maschinen-kistner.de
Full automatic AMADA – bending cell Consisting of: press brake HDS-1030
bending robots ASTRO-100 NT
handling robot ASTRO-HP 20
Manufacture AMADA
Type ASTRO 100 NT
Year of manufacture 11/2007 commissioning 2008
Machine number 20306060
Complete with tooling punches and dies
All parts of the bending cells, including the
AMNC multimedia network controller and
the external ASTRO-CAM software originate
from AMADA. This „all-in-one“ concept
forms the solution for automatic bending for
a coherent interface management that has
been optimised for parallel processing.
By combining robotics systems with
the modern HDS series press brakes, a
bending cell was developed that always
provides correct bending results with all
materials, material thickness, geometries
and bending lengths.
Automatic bending of small, complex ■
workpieces
Calculable, constant part costs ■
High precision and consistent quality ■
Economic production even for smaller ■
batch sizes
Staff capacity becomes free for more ■
qualified tasks
All components from one supplier
Internally consistent
3
HDS-1030 NT press brake
In order to achieve accurate bending
results every time, AMADA implemented
a new drive system concept in the
HDS-1030 NT press brake: the hybrid drive
of the upper press beam moves with the
help of a servo-electric concept. Servo
motors driving the hydraulic pumps, that
deliver oil into the cylinder. The motor only
works during the movement of the press
beam and this results in a considerable
reduction in energy requirements. Further
advantages are the reduced requirement
for hydraulicoil, longer oil change intervals
and decreased warming of the oil, which
guarantees a uniform bending quality
because this can no longer be influenced
by fluctuations in the oil temperature.
Compensation cylinders on the lower press
beam of the press brake ensure uniform
bending results along the entire length of
the machine. Depending on the material
thickness and the length and position of
the workpiece on the press beam, the
controller calculates the setting values for
all cylinders.
The press brake is equipped with the
AMADA AMNC controller that is connected
with the AMADA AP-100 technology
network, in which all AMADA machines
are operated in together. All relevant data
such as parts drawings, tool type, bending
sequence and part programmes are stored
in the network and can be made available
to all connected AMADA machines on call.
High process speed ■
Correct bending angle ■
Constant bending quality ■
Reduced energy requirements ■
Low requirement on hydraulic oil ■
Longer oil changing intervals ■
Low noise emission ■
Servo-hydraulic hybrid drive
guarantees accurate folding results
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ASTRO-CAM
Software
The ASTRO-100 II NT bending cell is
programmed with the external ASTRO-CAM
software. The programmes for the press
brake itself and the entire motion sequences
of both robots are created on an external
PC. The low programming effort enables
economic production of even small batch
sizes with the ASTRO-100 II NT bending cell.
Programming can take place both manually
and automatically in a 3-dimensional
demonstration. The software automatically
determines gripper selection, chooses
the tool type as well as the tool layout and
calculates the bending sequence. The
result can then be subsequently verified in a
three-dimensional simulation.
Easy programming ■
Reduced downtimes by external ■
programming
Automatic generation of processes ■
Optimum programme control by three- ■
dimensional simulation of the production
process
Programming made easy!
HP-20 loading and unloading robot
3D simulation of the bending process
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H
Technical data HDS-1030 NT
Press force 1000 kN
Drive servo-hydraulic
Deflection compensation active hydraulic cylinder
Bending length 3000 mm
Distance between side frames 2700 mm
Throat depth 415 mm
Stroke 200 mm
Open height 620 mm
Backstop adjustable range 600 mm
Table width 60 mm
Number of controlled axes 7
Speed approach/return stroke 200 mm/s
max. bending 20 mm/s
Connected load 15 kVA
Oil volume 57 l
Weight 8700 kg
Controller AMADA AMNC
Loading and unloading robotics HP-20
Controller AMADA AMNC II - AS100CE
Max. capacity (incl. gripper) 20 kg
Number of controlled axes 6
Max. workpiece dimension as ASTRO-100 NT
Raw material stacking height 500 mm
Drive AC servo motor
In the interest of technological progress, we reserve the right to make any changes to technical dimensions, construction and equipment as well as
illustrations. Specifications on accuracy in accordance with VDI/DGQ 3441. *Workpiece precision and material thickness to be processed are also
dependent on production conditions, material, type of workpiece,�its pretreatment, size of the table as well as the location in the work area.
Folding robotics ASTRO-100 NT
Controller AMADA AMNC II
Max. capacity (incl. gripper) 20 kg
Number of controlled axes 5
Length of linear axis 3080 mm
Max. material thickness 0.6 - 2.5 mm
Max. sheet size 800 x 1000 mm
300 x 1800 mm
Drive AC servo motor
Weight 560 kg
Further equipment
Loading table with sheet metal separation ■and thickness detector
Repositioning gripper on the upper press ■beam with pneumatic support
Basic configuration of gripper for ■ASTRO-100 II NT and HP-20
Safety devices according to CE-standards ■
External CAM software ASTRO-CAM ■
Status indicator light ■
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Amada GmbHAmada Allee 142781 HaanGermany
Tel. +49 2104 2126-0Fax +49 2104 2126-999
info@amada.dewww.amada.de