Transcript of FROSCO BIOMATIC GREASE INTERCEPTOR SYSTEM
Slide 1Email: work@froscoweb.com (CENTRAL REGION)
Tested By : SIRIM & UPM
We Reserve All Intellectual Property Rights In Our Frosco
Product
MR. ONG H/P : 012-549 7710
Email: sales@froscoweb.com (NORTHERN REGIONAL OFFICE)
Website : www.froscoweb.com
FROSCO BIOMATIC
GREASE INTERCEPTOR
Email: sales@froscoweb.com
(CENTRAL REGION)
1. Frosco Biomatic Grease Interceptor. 2. Frosco FV-5000 Automatic
Dosing Unit. 3. Froscozyme Biomatic Liquid Enzyme.
FROSCO Automatic Biomatic Grease Interceptor System is backed-up by
:
• Experience since 1986 in the market in dealing with biomatic
grease interceptor system.
• Technical and consultancy advise and support from highly
qualified and experience Consultant and Specialist.
Engineers and architects of today have shown an increasing concerns
over the ‘pollution’ and problems caused by accumulated grease and
oily waste in drain lines and the subsequent discharge into sewage
disposal plants, rivers, lakes, streams and other waterways.
In order to avoid the direct passage of grease into the drainage
system, it is necessary to provide a grease interceptor. FROSCO
Automatic Biomatic Grease Interceptor System is a more effective,
hygienic and environmental friendly approach to grease
interception, which meets the need and demand of today’s modern
living.
MESSAGE FROM MANAGEMENT
VTSB Trading 12, Jalan TIB 1/3, Taman Industri Bolton 68100 Batu
Caves. Selangor Darul Ehsan
Tel : 603-6185 9262 (Hunting Line) / Fax : 603-6185 9279
K.C. Toh H/P: 019-281 5063 Peter Toh H/P : 012-233 3861
VTSB Trading
- SINCE 1986 -
From the management of VTSB Trading
Re : FROSCO Automatic Biomatic Grease Interceptor System
FROSCO is well-known in the market for supplying good biomatic
grease interceptor system. The management has specialised in
supplying and sharing our expertise and knowledge in biomatic
grease interceptor system with consultants, architects, plumbers
and end-users.
FROSCO has been marketing and distributing Biomatic Grease
Interceptor since 1986.
In our effort to supply ‘value for money’ biomatic grease
interceptor to our valued customers and to meet the increasing
demand for cheaper products. The management of VTSB Building
Products Sdn. Bhd has been continuously upgrading the design and
the system. To further enhance the confidence and support of
consultants and end-users in Frosco Automatic Biomatic Grease
Interceptor System :
1. Frosco biomatic grease interceptor system has been tested by
SIRIM and UPM.
2. Experienced consultant back-up and support on technical
matters.
3. Long list of project references.
We believe that our ‘FROSCO’ products will be widely accepted by
the market, because it is ‘Value for Money’ and we assures our best
service to you at all times.
VTSB Trading 2
FROSCO BIOMATIC GREASE INTERCEPTOR (Dual Chamber, C/W Sediment
Trap)
FROSCO Biomatic Grease Interceptor is specially designed to
intercept both the FOG (fat, grease and oil) and the starch residue
and solid waste.
The Sediment trap compartment will filter and trap solid waste food
and allow greasy water to continue to enter into grease interceptor
compartment.
In the effort to achieve higher % of grease interception, the
design of grease interceptor is crucial. Basically, the performance
(% of grease removal) is affected by :
• Hydraulic Retention Time of waste water in the interceptor. • The
control over the turbulence of incoming waste water. • The
direction and pattern of water flow in interceptor (internal design
of interceptor).
Frosco Biomatic Grease Interceptor is complete with proper
hydrafilter baffle assembly and integral trap for the above
mentioned functions. Frosco Biomatic Grease Interception achieves
> 99% grease removal. (SIRIM Test Ref. No. 237/12/1).
Interceptor material : (SPECIFICATION) Date : 1-1-2016
GREASE INTERCEPTOR BODY MATERIAL GREASE INTERCEPTOR COVER ‘N’
series body Stainless steel
Non Skid Aluminium
Bucket Stainless steel
Stainless steel
‘SSD’ series body and cover Stainless steel Stainless steel TYPE OF
STAINLESS STEEL MATERIAL AND THE GRADE
1. Grade SUS 316 High Corrosion Resistance Use For Waste Water
Treatment Worldwide
2. Grade SUS 304 Good Corrosion Resistance Use For Waste Water
Treatment Worldwide
3. Grade SUS 202 Normal Corrosion Resistance Use For Architectural
Decor
4. Grade SUS 439 Fair Corrosion Resistance Use For Hot Water Heater
c/w Insulation Only & Architectural Decor
5. Grade SUS 444 Fair Corrosion Resistance Use For Architectural
Décor and Hot Water Heater c/w Insulation Only
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>99% grease removal (SIRIM Tested)
Note: Unless otherwise specified or informed in advance all FROSCO
Models will be quoted with stainless steel Grade SUS 439 as a basic
quote in order to meet competitive market requirement by end-users
/ contractors etc. However FROSCO will revise the quotation upon
request to quote for an alternative grade of stainless steel
material and of a different price. (For Export market, FROSCO will
only quote and supply stainless steel grade SUS 316 or 304).
BIOMATIC GREASE INTERCEPTOR FG/15 14669/16 (Page 3) dated 1/1/2016
onwards.
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Dimensional Data (‘N’ Series)
In keeping with our policy of updating products we reserve the
right To make improvements or changes without notice.
FROSCO BIOMATIC GREASE INTERCEPTOR ( ‘N’ SERIES )
VTSB Trading
Kitchen Sink
Sump Pit
Dimensional Data (‘SSD’ Series) Shallow Range ( under the sink
installation )
Frosco Code No.
E (mm)
F (mm)
G (mm)
FE-9012SSD 12 0.91 66 10 635 340 305 50 90 215 115
FE-9015SSD 15 1.14 81 14 695 370 325 50 100 225 125
FE-9020SSD 20 1.50 101 18 735 400 335 75 100 235 125
FROSCO BIOMATIC GREASE INTERCEPTOR ( ‘SSD’ SERIES )
In keeping with our policy of updating products we reserve the
right To make improvements or changes without notice.
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FROSCO Code No.
E (mm)
F (mm)
G (mm)
FEE – 12USER 12 0.91 66 10 508 272 305 50 90 215 115
FEE – 15USER 15 1.14 81 14 556 296 325 50 100 225 125
FEE – 20USER 20 1.50 101 18 588 320 335 75 100 235 125
Specification ( Stainless Steel Grade 439 ) The unit must complete
with stainless steel perforated bucket, baffle plates assembly and
integral trap to filter sediment waste, control over incoming waste
water flowrate and turbulence and grease trap.
Installation Installation is flexible to suit the site condition.
It can be installation on under sink.
Operating Guides 1.Clean the basket every end of the day when the
kitchen is closed. 2.Clean the accumulated grease once every 3 – 4
days (depend on the amount of oil trap) manually.
Stainless Steel Grease Interceptor (Eco Range) “ USER SERIES
“
Dimensional Data (Under Sink) :
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In keeping with our policy of updating products we reserve the
right to make improvements or changes without notice.
( UNDER SINK INSTALLATION TYPE )
The following notes and calculation provide a basis for
approximately determining size / type of Frosco Grease Interceptor
:
1. All ‘Sources’ of grease contaminated water / fluids should be
included. ‘Wash-up’ sinks & dishwaters are the main source of
greasy water. Calculations of volume of discharge from each of
these sources establishes the size of grease interceptor. The gross
or total volume discharge is the sum of the discharge of the
equipment’s being emptied /flushed simultaneously after taking into
account simultaneous flush diversity factor.
2. Estimate the Flowrate in litre / second for the gross total
litres. 3. The size / type of Frosco Grease Interceptor is that
with the next HIGHER litres per second rating. 4. Should it be
necessary to evaluate the size / type based on actual equipment
usage. It is necessary to
calculate liquid volume processed by each piece of equipment.
Example
Dish washing sink 6 0.76 4.56
Hand washing sink 2 0.76 1.52
Dishwasher 1 1.14 1.14
Total 8.16 75% 6.12
Suggested Method 2
Daily Meals up to 150 150 to 250 250 to 300 300 to 400 400 to
600
GPM 15 20 25 35 50
Daily Meals 600 to 1000 1000 to 2200 2200 to 3200 3200 to 4400 4400
to 6000
GPM 75 100 150 200 250
Daily Meals 6000 to 6600 6600 to 7800 7800 to 9400 9400 to 12000
12000 to 15000
GPM 300 350 400 450 500
Suggested Method 3
Based on 8 gallons (U.K) per sink. Sink Size : 40 x 30 x 15cm =
18,000cc = 18 Litres
Thus the flowrate is 18 Litres/30 sec = 8 GPM (Note : Base on 4.5
litres per gallon)
Note : The above sizing methods are just a guideline only. In order
to achieve better affluent water range, kindly refer to the
manufacturer/supplier for further advise.
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FROSCO BIOMATIC GREASE INTERCEPTOR DOUBLE WALL (XL-FS SERIES)
In keeping with our policy of updating products we reserve the
right To make improvements or changes without notice.
SECTION VIEW
NEW
Note : This model extra in Length (500 mm) From Normally standard
type of Grease Interceptor
e.g. Model Double Wall: a) FE9500 (XL-FS) b) FE9300 (XL-FS)
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FROSCO SEDIMENT INTERCEPTOR
Frosco FES 168 Sediment Interceptor is designed to act as an
effective strainer and intercept foreign solid matter from entering
drain lines. The provision of a perforated stainless steel sediment
bucket makes the maintenance work much easier. The installation of
Frosco 168 Sediment Interceptor therefore protects the waste lines
against clogging.
FES 168 For Standing Installation Only
Size : 400mm (L) x 400mm (W) x 450mm (H) Pipe Size : 50mmø Inlet /
Outlet
FES 200N For Fully Recessed Type
One Frosco sediment interceptor FES 168 is installed for each
hawker stall, while a centralized automatic biomatic grease
interceptor is installed for each row of stalls.
The grease interceptor should be installed within the length of 10
meter from the washing sinks to avoid the built-up of grease along
the pipe before the interceptor. However if the piping length
exceed 10 meters and the grease interceptor to be installed far
away from the washing sinks then the sediment trap is required
below each sinks to collect the solid waste. In this case dosing of
extra enzyme into the pipe line may require.
Size : 600mm (L) x 600mm (W) x 500mm (H) Pipe Size : 100mmø Inlet /
Outlet
In keeping with our policy of updating products we reserve the
right To make improvements or changes without notice.
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In keeping with our policy of updating products we reserve the
right To make improvements or changes without notice.
FROSCO HEAVY DUTY S/STEEL SEDIMENT WASTE DRAIN (MODEL : FSWD 335
)
Bottom Outlet FSWD 335 BO
Side Outlet FSWD 335 SO
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In keeping with our policy of updating products we reserve the
right To make improvements or changes without notice.
WASTE DRAIN ( 333 Model ) FED 333 SO/SIO ( Side Outlet / Side
In-Outlet )
FED 333 BO ( Bottom Outlet )
Cross Section
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FROSCO SMART GREASE INTERCEPTOR C/W FILTRECEPTOR (BASEMENT) TABLE
(SIZE : 800 , 100 , 1200 GPM AVAILABLE IN ALL MODEL )
FROSCO SMART GREASE INTERCEPTOR (‘9000FS’ SERIES) C/W FILTRATION
SYSTEM (FOR BASEMENT USE)
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Model FE9800XL / SCFS
Size : 3000 X 1500 X 2300mm (H) 800 GPM 1.0 X 2.0 X 1.5 m.t 18
M³
FROSGOLD SMART GREASE INTERCEPTOR
SYSTEM (SLUDGE W/WATER)
Model FE9100XL / FEJS
Size : 3000 X 1800 X 2300mm (H) 1000 GPM 1.0 X 2.0 X 1.5 m.t 20
M³
FROSGOLD SMART GREASE INTERCEPTOR
COMPLETE WITH FILTRATION SYSTEM
AND EJECTOR TANK SYSTEM
Model FE91200XL / DPS
Size : 3200 X 2000 X 2300mm (H) 1200 GPM 1.0 X 2.0 X 1.5 m.t 22
M³
FROSGOLD SMART GREASE INTERCEPTOR
COMPLETE WITH DEWATERING PRESS
SUITABLE PROJECT : FOOD COURT / HYPERMARKET / SHOPPING MALL / FOOD
PROCESS PLANT
FE 91200XL/DPSFE 9800XL/SCFS
VTSB Trading
In keeping with our policy of updating products we reserve the
right To make improvements or changes without notice.
FROSCO BIOMATIC GREASE INTERCEPTOR ( INSIDE ROOM )
Note : Room Size : 3900mm (L) x 2000mm (W) x 3000mm (H)
Frosco Biomatic Grease Interceptor Model : FE 9500N Size : 2200mm
(L) x 1410mm (W) x 1560mm (H)
Waste Drain Model : FFD 333 Size : 300mm (L) x 300mm (W) x 300mm
(H)
SECTION VIEW
PLAN VIEW
150
200
MANHOLE
Handle
Frosco
TOP VIEW
Handle
GREASE INTERCEPTOR SYSTEM
In keeping with our policy of updating products we reserve the
right To make improvements or changes without notice.
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1 5
V TS
B T
ra d
in g
In keeping with our policy of updating products we reserve the
right To make improvements or changes without notice.
F & B WASTE WATER MANAGEMENT SYSTEM
(13 AMP)
Notes : Pipe from toilet (wc) must be separate with pipe from
F&B (waste water).
Inside Building
Outside Building
Outside Building
SECTION VIEW
Froscozyme Amnite L100
Froscozyme biomatic liquid enzyme is the environmental friendly
answer to the disposal of grease deposits in Frosco biomatic grease
interceptor. Froscozyme biomatic liquid enzyme is a non-toxic,
non-corrosive and non-volatile mixture, it is simple and safe to
use.
Biomatic enzyme can produce certain reactions such as fat
splitting, protein and carbohydrate decomposition. However their
supply is limited and therefore they do not perform the digestive
process quickly enough to make for efficient grease disposal.
Froscozyme biomatic liquid enzyme is a booster enzyme catalyst, it
contains viable organisms, enzymes and food supplements. Froscozyme
will speed up the digestive process and enhance the efficiency of
grease disposal. It will also eliminate or reduces offensive odours
and greatly reduces the frequency of manual cleaning.
Froscozyme biomatic liquid enzyme will help a waste treatment
system to reach it’s optimal level of treatment efficiency and thus
help the system to eliminate BOD and COD as rapidly as possible
from a waste water flow. This product will help liquify solids and
re-establish beneficial microflora in a biological waste treatment
system.
Froscozyme biomatic liquid enzyme decomposes and permanently
converts grease and protein matter to water soluble
substances.
AMNITE L100
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Dosage and daily meal cover rates are for guidance only. Different
foods vary grease content discharge into the Biomatic Interceptor.
Physical observation of grease interceptor content and increasing
or decreasing enzyme dosages, establishes actual dosage
level.
Health and Safety
FROSCO Biomatic Liquid Enzyme concentrate is safe in normal use.
The biologically active nature of the product can cause skin
irritation in some cases. It is essential that rubber gloves are
worn at all times. Skin Contact - Should the concentrate come in
contact with the skin wash clean with plenty of clear water. Eye
Contact - If the concentrate splashes into the eye or is rubbed in
by the hand, flush the eye with plenty of
clean running water. Ingestion - Avoid ingesting the concentrate
but should an accident occur, wash out the mouth thoroughly
with
water. Do not induce vomiting. Take plenty of water or milk to
drink. Consult medical advice immediately after the initial
treatment has been given.
Biomatic liquid enzyme concentrate is manufacturing from
non-pathogenic bacterial cultures. This product should be stored,
handled and used in accordance with good industrial hygiene
practices. The information contained herein is based on the present
state of our knowledge and is intended to describe all products
from the point of view of health and safety requirements. It should
not therefore be construed as guaranteeing specific
properties.
Incompatible Substances Do not use the product in connection with
biocides or germicides.
Storage Store in closed plastic or stainless steel containers in a
cool place. Do not subject to extremes of heat and cold. Keep out
of direct sunlight.
FROSCOZYME BIOMATIC ENZYME
(Amnite L100) Instruction for use
1. Dose at the end of the working period when the temperature
within the interceptor should not exceed 45 C at the time of
dosing.
2. Keep the Froscozyme biomatic liquid enzyme container sealed when
not in use. 3. Froscozyme biomatic liquid enzyme can be dispensed
AUTOMATICALLY through our Frosco FV-5000 automatic dosing
unit. 4. Please do NOT :
• Discharge concentrated disinfectant, bleaches or sanitizers
directly into the interceptor as they will inhibit bacterial
activity.
• Store biomatic liquid in extremes of temperature or in direct
sunlight. 5. Dosage rates for Froscozyme biomatic liquid enzyme
:
Frosco Code Number
(l)
FE 9015 up to 150 14 15 250 27.50 0.825
FE 9020 150 - 250 18 20 250 27.50 0.825
FE 9025 250 - 300 23 25 250 27.50 0.825
FE 9035 300 - 400 32 35 375 40 1.20
FE 9050 400 - 600 46 50 500 53.75 1.613
FE 9075 600 - 1000 68 75 625 71.25 2.14
FE 9100 1000 - 2250 91 100 875 90 2.7
FE 9150 2250 - 3250 136 150 1250 90 2.7
FE 9200 3250 - 4500 182 200 1750 135 4.05
FE 9250 4500 - 6000 227 250 2125 178.75 5.37
FE 9300 6000 - 6700 273 300 2500 223.75 6.71
FE 9350 6700 - 7875 318 350 2875 268.75 8.06
FE 9400 7875 - 9500 363 400 3375 321.25 9.64
FE 9450 9500 - 12000 409 450 3750 357.50 10.73
FE 9500 12000 - 15000 454 500 4125 392.50 11.78
18
(13 AMP)
In keeping with our policy of updating products we reserve the
right To make improvements or changes without notice.
Liquid Enzyme
FROSCO AUTOMATIC DOSING UNIT ( ADU ) FV 5000 TOGETHER WITH PANEL,
LOCKABLE CAGE AND LIQUID ENZYME
Note : The Automatic Doser should be located in close proximity to
the Biomatic Grease Interceptor.
Panel
Complete Set ( A ) FROSCO AUTOMATIC DOSING UNIT Size : 27.5cm(L) x
17cm(W) x 60cm(H)
Lockable Cage
Complete Set ( B ) FROSCO AUTOMATIC DOSING UNIT Size : 28cm(L) x
19cm(W) x 60cm(H)
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In keeping with our policy of updating products we reserve the
right To make improvements or changes without notice.
FROSCO AUTOMATIC DOSING UNIT (ADU) FV 5000
FV 5000 Operating Manual 1) To set the dosing time by programming
the ‘Timer’. 2) To set the duration of each dosing according to the
enzyme quantity required ( 30ml/minute ).
( See table for amount required for each dose, for each size/model
of Grease Interceptor ). 3) To set the current time. 4) To ensure
the power supply is always ‘ON’. (Check bulb light on ). 5) Supply
voltage : 3 Amp ( fuse rating ). 6) To replenish the enzyme as soon
as it is finishing to ensure continuous supply of enzyme into
the
interceptor.
Note : Frosco automatic dosing unit is highly recommended to be
installed in conjuction with Frosco Biomatic Grease Interceptor.
Automatic dosing pump will ensure the dosing of Froscoenzyme
Biomatic liquid enzyme at regular intervals consistently. This
enhance the efficiency of the operation and significantly redusing
the build-up of grease and frequency of cleaning.
The unit is delivered pre-set accordingly to the Frosco Biomatic
Grease Interceptor model and code number, and to dose with the
recommended quantity of Froscozyme Biomatic liquid enzyme. The
pre-set doses can be varied on site to suit other application. The
dosing rate is pre-programmed at a pump rate 30ml/minute.
(13 AMP)
FROSCO AUTOMATIC DOSING UNIT ( FV 5000 )
SPECIFICATION The Frosco Automatic Doser shall be complete with
1.7m of electrical cable and 3m of polythene supply tube.
Electrical motor voltage 220-240 volts, 50Hz, single phase, power 4
watts, 13 amp maximum rated fuse and 5 days power reserve standby
battery time switch.
No Back Flow Or Syphoning
How A Peristaltic Pump Operates. Peristaltic (wave of automatic
contractions propelling contents along channel or tube) hence
peristaltic action. By mechanical simulation of biological
peristalsis roller squeeze tube walls together to form a seal as
roller moves along the tube, then the previously compressed tube
regains original form and sucks fluid or gas into the formed
vacuum. This is the self-priming function.
The fluid/gas will follow the roller until the tube no longer
compressed. By now a second roller is compressing the tube
preventing flow-back, pushing the initial dose of fluid/gas out of
the pump and repeating the suction effect. As the pump continues to
operate the rollers mounted in special rotors create suction lift
and outlet pressure.
Why Peristaltic ? • Self priming • no back-flow or siphoning • no
clogging pumped medium only contacts tube, not pumped • hygienic –
no contamination • no adjustment – factory set occlusion • simple
and effective • can run dry, for limited periods • no valves or
seals • positive displacement • long life tubing
Pump Head
Pump Head : Polycarbonate Front Cover : Clearpoly Carbonate Rotor :
2 Roller Gear Box Speed : 30 / 60rpm Motor : AC 24v 110v 230v
DC12v 24v AC/DC 4w Tube : Silicone Weight : 0.3kg max
Why FROSCO ? • Variety of drives – to appropriate • Electrical
Standard • Snap – in cartridges – easy tube change • Clip
Cartridges • Interchangeable pump heads • Single and
Multi-flow
In keeping with our policy of updating products we reserve the
right To make improvements or changes without notice.
21 VTSB Trading
FROSCO BIOMATIC GREASE INTERCEPTOR ( INSTALLATION GUIDES )
In keeping with our policy of updating products we reserve the
right To make improvements or changes without notice.
Note : Install for centralize Grease Interceptor.
SECTION VIEW
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1. Stainless steel body ( paint sprayed FROSCO trade mark ) – both
side
2. Stainless steel cover ( embossed FROSCO trade mark ) – both
covers
3. Next to dosing hole a pieces of PVC Plate with FROSCO trade
mark, model and serial number.
4. Hydrafilter Baffle ( embossed FROSCO trade mark and serial
number ).
5. A.D.U. ( FROSCO trade mark sticker and Pump Head serial
number).
6. FROSCO Amnite L100 trade mark 7. FROSCO Oil / Grease Skimmer (
blue colour liquid )
FROSCO PRODUCTS ALWAYS COME WITH REGISTERED TRADE MARK, MODEL AND
SERIEL NUMBER IN EVERY UNIT SUPPLIED
Note : We reserve all the rights to take up legal action against
those who copy our product and registered TRADE MARK.
Pump Head branded Autoclude C/W Serial Number
FROSCO Grease Interceptor
FROSCO trade mark and serial number.
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Plug Point (13 AMP)
In keeping with our policy of updating products we reserve the
right To make improvements or changes without notice.
INSTALLATION
Fully Recessed (Model : FE 9100N)
FROSCO BIOMATIC GREASE INTERCEPTOR ( INSTALLATION GUIDES )
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( LARGER SIZE )
BASEMENT INSTALLATION
( A )
In keeping with our policy of updating products we reserve the
right To make improvements or changes without notice.
25
VTSB Trading
In keeping with our policy of updating products we reserve the
right To make improvements or changes without notice.
FROSCO F&B/ CAR SERVICE WASTE WATER FILTRATION SYSTEM
PROPOSAL
Inside Building Installation ( Suspended )
Outside Field Installation
In keeping with our policy of updating products we reserve the
right To make improvements or changes without notice.
27 VTSB Trading
As the water containing air, grease and food particles enters the
inlet of the interceptor at high velocity, it is directed downwards
by the main deflecting baffles, at the same time allowing the
trapped air bubbles to rise to the surface. The overall effect of
which is to reduce the velocity and turbulence of the incoming
liquid.
Turbulence of the liquid is still further reduced by passing
through and over the remaining hydrafilter baffles. These
hydrafilter baffles are so located as to permit the grease, fats
and oils to efficiently separate and rise above the normal
established water line of the interceptor.
Froscozyme biomatic liquid enzyme will perform its function by
converting the grease which is trapped in the interceptor into
water soluble substance, before being discharge out into
sewer.
A) Floor Mounted Installation B) Semi-recessed Installation
C) Fully Recessed Installation D) Suspended from floor slab
Installation
INSTALLATION
In keeping with our policy of updating products we reserve the
right To make improvements or changes without notice.
MECHANICAL PROCESS OF FROSCO BIOMATIC GREASE INTERCEPTOR
SYSTEM
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In keeping with our policy of updating products we reserve the
right To make improvements or changes without notice.
The standard ‘E’ dimension would need to be extended for fully
recessed and suspended type of installation. Therefore, buyers are
advised to confirm the actual site requirement before placing of
firm order.
‘E’ Dimension Extension
Double Compartment
29 VTSB Trading
Environment & Energy Technology Centre A Friend and Partner of
Industry
In keeping with our policy of updating products we reserve the
right To make improvements or changes without notice.
30 VTSB Trading
SIRIM Berhad
( Company No : 367474-V ) 1, Persiaran Dato Menteri, P. O. Box
7035, Section 2,
40911 Shah Alam, MALAYSIA
Tel : 60-3-5592601 Hotline : 60-3-5503535
Fax : 60-3-5508095 http : //www.sirim.my
Notes : The test was carried out for Oil & Grease removal
efficiency in the Grease Interceptor. Due to the different kitchen
waste and kitchen waste water inputs which varies, the other
parameters in this test may no be applied. FOR FURTHER
CLARIFICATIONS, PLEASE CONTACT THE SUPPLIER FOR DETAIL.
31 VTSB Trading
Operation & Maintenance
Maintenance of the Biomatic Grease Interceptor System. The 1st
Compartment with the Solid Sediment Basket can be cleaned out
alternate day or immediately when it is 80% full after operation.
However, the frequency of cleaning can be once a few days if the
incoming volume is low.
2nd Compartment Grease Interceptor is designed to intercept
incoming grease and oil. The grease and oil which is trapped in
this chamber can be cleaned either: By manual scoop (once a week).
In this case, grease interceptor shall be maintained in efficient
operating condition by periodic removal of the accumulated grease.
No such collected grease shall be introduced into any drainage
piping or public or private sewer Or By biomatic liquid enzyme,
which actually convert grease into water and carbon dioxide. If a
thickening of the contents is noted, with a distinct caking effect
across the surface, or an offensive, pungent odour is emitted, then
gradually increase the suggested dosage rate to compensate. If the
contents appear to remain in a minimal semi liquid state with
little or no odour, this indicates successful degradation of the
grease. Whenever tank is cleaned, the initial dosing procedure must
be repeated. Note : Ensure correct PH, temperature & high
chemical input in the waste water to be regularly checked, adjusted
& controlled.
The Compartment of the Grease Interceptor unit should be maintained
1 to 2 weeks or when it is full of oil layer by way of manual
skimming away the top oil layer or suck away by the tanker. The
above recommended maintenance schedule is safe provided all the
solid / oil waste from the Grease Interceptor are taken care off
and removed frequently. This is to ensure less solid and oil waste
entering into the manhole.
N.B The maintenance of the above Grease Interceptor units can be
carried out by our maintenance team, provided it has to be
confirmed in advance and fees to be charged accordingly per trip,
numbers of units cleaned and accessory works.
FROSCO BIOMATIC GREASE
Terms & Condition And Operation Methods
1) No detergent with high chemical content or cleaning agent to
enter to the Grease Interceptor. 2) Avoid large amount of boiling
water discharge into the Grease Interceptor. 3) No any other
discharge pipe from any dispenser to be connected to sink pipe
entering into interceptor. 4) Avoid high volume of chilled water
entering into grease tank. 5) Biodegradable cleaning agent is
advisable for use. 6) Only good for cooking oil. 7) To maintain and
service Grease Interceptor by removing the food solid waste from
the strainer (basket)
frequently or daily. 8) Ensure the enzyme bottle is not empty and
ADU pump is working (electric power on 24 hour). 9) Once the oil or
grease accumulates & layer is thick. It is advisable to remove
it manually by skimming
slowly from the top and disposing to the rubbish bin wrap in a
plastic bag. The settlement below (loose and muddy settlement can
be scooped away, do not upset the settlement sludge by stirring
hard) do it 3 days once a week.
10) no water jet shooting as a cleaning method, suction pump to
suck away the dirty water is encourage. 11) It is according to the
correct sizing and flow rate of the treatment system for oil &
grease only. (subject to
waste water input which varies) 12) Enzyme should be Froscozyme
Amnite FL100(GL) type, Enzyme bottle liquid should always present.
13) PH level in waste water entering the Grease Interceptor always
maintained at PH 6-8 value. 14) Suitable and well trained
maintenance team to service the Interceptor. 15) Grease Interceptor
cover must always closed tight after services so that no large
amount of rainwater to
enter into the Grease Interceptor. 16) Ensure hydra filter baffle
assembly, or internal component and 1st compartment basket must be
fixed back
after servicing the Grease Interceptor. 17) The soil pipe is not
allowed to be connected to Grease Interceptor. 18) To reduce the
odour remove all solid & skimmer away the grease layer manually
or skimmer and flush with
clean water from sink for 5-10 minute until smell reduce. (but this
can apply only when there is another centralized Grease Interceptor
outside the building)
RE : TESTING & COMMISSIONNING
Steps
1. To check the power supply for ADU. 2. To open up the ADU cover
& set the clock for the dosing time & timer for the amount
of dosage. 3. To inspect all the part & accessories in the
Grease Interceptor should be in order, e.g. Baffle, Integral Trap
&
Bucket to be at its position. 4. To fill up the water in the Grease
Interceptor. 5. Manually pour the enzyme as indicated in the table
for starter dose. 6. To check and inspect the Grease Skimmer length
and functioning.
Note : The Grease Interceptor system that had been supplied is
intended for the removal of Grease and Oil in kitchen waste water
only. Result based on SIRIM test is up 99% (subject to the input
amount of Grease and Oil from individual kitchen waste water
characteristic.
The pre-treatment of kitchen based waste water cannot be assumed to
achieve the environmental standard B requirement by any Local
Authority.
FROSCO BIOMATIC GREASE
Door
In keeping with our policy of updating products we reserve the
right To make improvements or changes without notice.
FROSCO BIOMATIC GREASE INTERCEPTOR C/W WASTE DRAIN
34 VTSB Trading
Down the Drain?
WIPE IT OUT!
work@froscoweb.com sales@froscoweb.com eco@froscoweb.com
Together, Enriching Our Environmentwork@froscoweb.com
sales@froscoweb.com eco@froscoweb.com
• DO NOT dump cooking oil, poultry fat and grease into the kitchen
sink or the toilet bowl.
• DO NOT use hot water and soap to wash grease down the drain,
cause it will cool and harden in your pipes or in the sewer down
the line.
• DO place cooled cooking oil, poultry and meat fats in sealed non-
recyclable containers and discard with your regular garbage.
• DO use paper towels to wipe residual grease or oil off of dishes,
pots and pans prior to washing them.
Properly Dispose of
Cooking Oil & Grease
work@froscoweb.com sales@froscoweb.com eco@froscoweb.com
FROSCO Biomatic Grease Interceptor Dual Chambered (‘N’
Series)
Fabricated in 2 chamber and with 2 separate cover, with the first
chamber for sediment trap and second chamber for grease
interception. It must complete with perforated bucket, proper
baffle assembly and integral trap to filter sediment waste, control
over water turbulence and grease interception. The unit must on
average achieve > 99% of grease interception when the waste
water hydraulic retention time (HRT) is about 30 minutes. The
design must allocate provision for both manual and automatic
biomatic enzyme dosing. Unit shall be obtained from VTSB Trading
Tel : 03 - 6185 9262 (Hunting Lines) Fax : 03 - 6185 9279.
FROSCO Automatic Dosing Unit (FV-5000)
Frosco automatic dosing unit is completed with 1.7m of electrical
cable and 3m of polythene supply tube. The electrical motor voltage
shall be of 220-240 volts, 50 Hz, single phase, power 4 watts and
13 amp maximum rated fuse. The pump head shall be made of
polycarbonate, clear polycarbonate front cover, 2 roller rotor,
silicone tube and a 24 hours time switch standby battery (in case
of power failure) with the pump rate of 30ml/ minute. Unit shall be
obtained from VTSB Trading Tel : 03 - 6185 9262 (Hunting Lines) Fax
: 03 - 6185 9279.
FROSCOZYME Biomatic Liquid Enzyme (Amnite L100 System)
Froscozyme- Amnite L100, which contains specially selected lipase
producing bacteria, nutrients and enzymes in a buffer solution, the
enzyme lipase will breakdown the FOG into its harmless constituent
parts and converts the fatty acids into carbon dioxide and H2O.
Unit shall be obtained from VTSB Trading Tel : 03 - 6185 9262
(Hunting Lines) Fax : 03 - 6185 9279
FROSCOZYME Grease Belt Skimmer (Fixed / Portable)
Frosco Grease Belt Skimmer Model SSP/2B-30/2-1840PY (USA) Maxi
Skimmer 220/1/Sow/9’ Cord, 7’ belt reach, 4” wide flat poly belt,
est-6-10Gph. Unit shall be obtained from VTSB Trading Tel : 03 -
6185 9262 (Hunting Lines) Fax : 03 - 6185 9279
SPECIFICATION
SEWAGE AND INDUSTRIAL EFFLUENTS REGULATIONS
First Schedule List of discharge to which these regulations do not
apply :
1) Processing of oil-palm fresh fruit bunches into crude palm oil,
whether as an intermediate or final product. 2) Processing of
natural rubber in technically specified from latex form including
prevulcanized or the form of modified and
special purpose rubber, conventional sheet, skim, crepe or scrap
rubber. 3) Mining activities. 4) Processing manufacturing, washing
or servicing of any other products or goods :
• that produce effluent of less than 60 cubic metre ( 13,000
imperial gallons ) per day, • that the effluent of which does not
contain those contaminants listed as parameters (vi) to (xvi) in
the first column of
the Third Schedule, • Where the total load of biochemical oxygen
demand of the effluent fixed at 20 degree Centigrade for 5 days
or
suspended solid or both, shall not exceed 6 kilograms per day (
concentration 100 milligrams per litre ), • In any housing or
commercial development or both of less than 30 units, without
affecting the generality of the ©
above.
Second Schedule Standard methods of Analysis of Effluent
1) “Standard Methods of examination of Water and Waste Water“
published jointly by the American Public Health Association, an
American Water Works Association and the Water Pollution Control
Federation of the United States, or
2) “Analysis of Raw, Potable and Waste Waters“ published by the
Department of the Environment of the United Kingdom.
Third Schedule Parameter Limit of Effluent of Standard A and B
:
No PARAMETER UNIT STANDARD
iii BOD at 20C mg/L 20 50
iv COD mg/L 50 100
v Suspended Solids mg/L 50 100
vi Mercury mg/L 0.005 0.05
vii Cadmium mg/L 0.01 0.02
viii Chromium, Hexavalent mg/L 0.05 0.05
ix Arsenic mg/L 0.05 0.10
x Cyanide mg/L 0.05 0.10
xi Lead mg/L 0.10 0.50
xii Chromium, Trivalent mg/L 0.20 1.00
xiii Copper mg/L 0.20 1.00
xiv Manganese mg/L 0.20 1.00
xv Nickel mg/L 0.20 1.00
xvi Tin mg/L 0.20 1.00
xvii Zinc mg/L 2.00 2.00
Xviii Boron mg/L 1.00 4.00
xix Iron (Fe) mg/L 1.00 5.00
xx Phenol mg/L 0.001 1.00
xxi Free Chlorine mg/L 1.00 2.00
xxii Sulphide mg/L 0.50 0.50
xxiii Oil and Grease mg/L Not Detected 10.00
39
FOR REFERENCE ONLY ( SEE FROSGOLD MBBR WASTE WATER TREATMENT SYSTEM
CATALOGUE )
VTSB Trading
Existing sewage treatment system (approved after January 1999) All
sewerage treatment system which were approved after the Guidelines
for Developers : Sewerage Treatment Vol. IV, 2nd edition and were
enforced by Department of Sewerage Services, Ministry of Housing
and Local Government, beginning January 1999 and up to the date of
coming into operation of these regulations.
Note : Standard A is applicable to discharge into any inland waters
within catchment areas listed in the Third Schedule, while Standard
B is applicable to any other inland waters or Malaysian
waters.
ENVIRONMENT QUALITY (SEWAGE)
b) COD mg/L 120 200
c) Suspended Solids mg/L 50 100
e) Oil and Grease mg/L 20 20
f) Ammoniacal Nitrogen mg/L 50 50
40
FOR REFERENCE ONLY ( SEE FROSGOLD MBBR WASTE WATER TREATMENT SYSTEM
CATALOGUE )
VTSB Trading
FOOD COURT / EATING PLACE (FOG WASTE DISPOSAL & COLLECTION BIN
SYSTEM)
In keeping with our policy of updating products we reserve the
right To make improvements or changes without notice.
GREASE WASTE
WATER INLET
SOLID WASTE
DISPOSE INLET
GREASE WASTE
WATER INLET
WASTE WATER
COLLECTION TANK
MODEL : FCWB 001 SIZE : 600MM X 900MM X 1500MM (H)
41 VTSB Trading
SOLID FOOD WASTE
OPEN CONTROLONLY SOLID
FOG & FOOD WASTE DISPOSAL SEPERATOR (RESTORANT/FOOD
COURT)
In keeping with our policy of updating products we reserve the
right To make improvements or changes without notice.
MODEL : FCWB 002 SIZE : 900MM X 600MM X 1500MM (H)
42 VTSB Trading
IN
OUT
OUT
In keeping with our policy of updating products we reserve the
right To make improvements or changes without notice.
MODEL FE9300 XL-FM – (SP) FOR SUBMERSIBLE PUMP (OUT)
SIZE 2350 MM (L) X 1200 MM (W) X 1200 MM (H)
FLOWRATE 2.5 L/SEC
MATERIAL STAINLESS STEEL PREFABRICATED TANK
NOTE : [ VARIES SIZE AVAILABLE SUBJECT TO THE FLOWRATE AND SITE
CONDITION ]
MODEL : FLOOR MOUNTED ADVANCE GREASE AND SLUDGE REMOVAL BIOMATIC
GREASE INTERCEPTOR SYSTEM
43 VTSB Trading
M (
H )
45
In keeping with our policy of updating products we reserve the
right To make improvements or changes without notice.
STARCH INTERCEPTOR ( UNDER SINK RANGE )
MODEL SIZE PIPE SIZE
FA9015 SI - (USR) 556 X 296 X 325 MM (H) 50 MM
FA9020 SI - (USR) 588 X 320 X 335 MM (H) 75 MM
VTSB Trading
Property Industry
MBBR Waste Water Treatment System, Storm Water
Treatment System and chemical Waste Water Treatment
Collaborated with SIRIM (Standard and Industrial
Research Institute of Malaysia) to conduct the 1st test
analysis on the Biomatic Grease Interceptor with the
highest efficiency result in Malaysia
Our own research, design & manufacturing facilities.
One stop center for developers, architects, design
engineers & contractors for their building materials
needs
Long track record & excellent service by our team of
competent and capable technicians
projects
Some of the past projects we have participated & supplied
to:
KOMTAR, Georgetown, Penang
Petronas Twin Towers (KLCC)
National Palace, Duta Road, Kuala Lumpur, Malaysia
Port Klang Free Trade Zone
Mid Valley City, Kuala Lumpur, Malaysia
KTM (Keretapi Tanah Melayu, Malayan Railway) National
Double Tracking & Electrification Project.
COPYRIGHT VTSB Trading (149888-v)
GREYWATEC ENGINEERING SDN. BHD
In keeping with our policy of updating products we reserve the
right To make improvements or changes without notice.
ASSOCIATED BRAND :
WATER MANAGEMENT SYSTEM FOR THE PROJECTS
IN THE MARKET