Post on 01-Feb-2021
AG Büssingstraße 1 · D-42781 Haan · Telefon ++49/2129/569-0 · Telefax ++49/2129/569-100
Technical alterations reserved (Date 03/03)
The quality demands on compressed airpurity are set by the individual compo-nents. With a centralized purification theentire compressed air generated has to bepurified to meet the quality requirementsof the most sensitive application. Localcompressed air treatment with ultrafilterFRL units supplies each individual appli-cation exactly with air quality required andtherefore avoids costly superqualificationof compressed air for low demand purpo-ses.
Decentralized compressed air purificationcan decrease operation costs, especiallyin the case, where only a few applicationsrequire higher qualities.
Step by step – the purification process
The distinctive advantage of the ultrafilterFRL is the various combinations whichoffer individual solutions for every applica-tion.
FRLModular compressed air purification.
The ultrafilter purification chain starts witha Filter/Water separator. It retains bulkparticle contamination by a sieve effectand contains a cyclone separator to remo-ve water and oil droplets from the com-pressed air.
The filter/water separator prevents the fol-lowing high efficiency filter from bulk con-tami-nants, and therefore avoids pollutionrelated problems like short overall lifetimeor high differential pressures.
The next important step on your way tocompressed air purified exactly to the indi-vidual requirement is filtration.Dependingon inlet as well as outlet parameters filtra-tion can be designed purely as a one stageFRL component but also up to a several-stage maximum retention device.
ultrafilter offers the proven submicrofilterSMF with patented binder free filtermedium ultrair, already in the standard ver-
sion. High volume flows, low differentialpressure and high dirt retention capacitiesallow these filters to fulfil all requirementsconcerning highest operation scurity andoptimzed economy.
AG Büssingstraße 1 · D-42781 Haan · Telefon ++49/2129/569-0 · Telefax ++49/2129/569-100
Technical alterations reserved (Date 03/03)
The Plus from ultrafilter – dry compressedair
Leaving the last filtration stage the com-pressed air is free of particles, oil andwater but far from being dry. ultrafilter hastherefore integrated their proven membra-ne dryer in the FRL system.Air coming from the filters enters the inte-grated dryer and is led through the centreof a bundle of hollow fibres. Moisture dif-fuses across the semi-permeable mem-branes as air moves through the centre ofthe hollow fibre bundle. A small portion ofthe dried compressed air is led back overthe outside of the fibre bundle and ventedto atmosphere via outlets. The dry air pro-duced leaves the system in order to drivethe application or to enter the next purifi-cation step.
Always the right pressure.Different pneumatic components usuallyrequire different operation pressures. Thepurified compressed air comes with an
operating pressure generated in a centralcompressor station. The operating pressu-re has to become adjusted to the individu-al pneumatic components. An implemen-ted regulator ensures that the maximumpressure for the pneu-matic componentwill not be exceeded and eliminates thetransmission of pressure shock waves.
No bitter aftertaste. After filtration and drying the purified com-pressed air still contains oil and wateraerosols and odour. If the following pneu-matic components requires absolutely oil-free compressed air, e.g. in food industry,these aerosols must be eliminated by anactivated carbon filter.
ultrafilter Oil Mist Lubricator – and every-thing will work out fine.Usually pneumatic cylinders and actuatorsdepend on a constant amount of lubrica-ted compressed air in order to do their jobwith the required precision and repeatingaccuracy. These pneumatic components
therefore depend on a certain amount ofoil only a lubricator can ensure. The ultra-filter mist lubricator ensures function ofpneumatic components and improves ope-ration time.
1 Filter-Water-Separator with cyclone system and filter element, filterelement available in different poresizes
2 Submicrofilter equipped with ultrafilterfilter element ultrair® SMF
3 VarioDry FRL with integrated purge airnozzle and internal regeneration air duct
4 Pressure Regulating Valve and PressureGauge for outlet pressure visualisation,handwheel lockable
5 Activated Carbon Filter equipped withultrafilter filter element ultrac® AK
Modular Compressed Air Purification with integrated Dryer:VarioDry FRL
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Technical data
AG Büssingstraße 1 · D-42781 Haan · Telefon ++49/2129/569-0 · Telefax ++49/2129/569-100
Technical alterations reserved (Date 03/03)
Type
FRL
capacity connection
G”m3/h1) m3/h1) l/min1)
weight
kgSF 0002SF 0005SF 0010SF 0015SF 0020SF 0025SF 0035SF 0050SF 0065SF 0080SF 0100SF 0125SF 0150
2,551015202535506580
100125150
0,040,080,170,250,330,420,580,831,081,331,672,082,5
4283
16725033341758383310831333166720802500
1/4”1/4”1/2”1/2”1/2”1/2”1/2”1/2”1”1”1”1”1”
2,12,53,23,43,63,86,16,712,215,819,52222
325495540540540540540540720720720720720
8585
110110110110127127305395485575575
50506363636363639292929292
dimensions in mm
H W
operating pressure pg barcorrective factor fpü
5 6 7 8 9 10 11 12 13 14 15 160,57 0,78 1,00 1,21 1,42 1,64 1,85 2,06 2,28 2,49 2,70 2,92
··
Vnom.Vcorr = ––––fpg
* Dimensions for Membrane Dryer only.
1) volume flow refers to compressor inlet(20°C, 1 bar),Ambient temperature 25°C.Operating pressure 7 bar g.Inlet temperature 35°C according to DIN ISO7183.Performance date given refer to a PDP reductionof 20°C and a regeneration air flow of 10 %.Min. ambient temperature: 2°C;max. ambient temperature: 60°C.
Filter 0002 to 0050 with polycarbonat-housing.Filter 0065 to 0150 with metal housing.
operatingparameter
Membranedryer
othercomponents
Optional:other components
min. max. min. max. min. max.operating pressureInlet Temperature
5 bar2oC
16 bar60oC
0,5 bar2oC
10 bar50oC
0,5 bar2oC
16 bar80oC
W W DD
D
AG Büssingstraße 1 · D-42781 Haan · Telefon ++49/2129/569-0 · Telefax ++49/2129/569-100
Technical alterations reserved (Date 03/03)
ultrafilter FRLPrefilter PEHousing with filter element PEcyclone separator and drain
Technical data
nominal2) m3/hmaximal3) m3/h
min. °Cmax. °Cmin. °Cmax. °Cmin. barmax. bar30 µm5 µm15) µmin %6)
manualsemi-automatical7)
automaticalpolycarbonat
Metall with sight glassmetal
Descriptionmodel1)
connectioninstallation
volume flow
inlet temperature4)
ambient temperature4)
operating pressure
pore size
retention rate
condensate drain
bowl material
PE 1/4-51/4”
vertical33860
50°C at 10 bar0
50°C at 10 bar016
optionstandardoption95 %
standardoption
-standardoptionoption
PE 1/2-5A1/2”
vertical1143000
50°C at 10 bar0
50°C at 10 bar016
optionstandardoption95 %optionoption
standardstandardoptionoption
PE 1-51”
vertical3008400
50°C at 10 bar0
50°C at 10 bar0
10option
standardoption96 %optionoption
standardn.a.
standardn.a.
1) Typing for standard execution only – options come with different typing.2) at an operating pressure of 6 bar and 25 m/s3) at an operating pressure of 6,3 bar and a p of 1 bar4) different temperatures upon request5) as dust filter without cyclone separator and drain. Housing in special finish, therefore not suiting filter
housings of standard or superplus version.6) refered to nominal volume flow7) at pressure relief
AG Büssingstraße 1 · D-42781 Haan · Telefon ++49/2129/569-0 · Telefax ++49/2129/569-100
Technical alterations reserved (Date 03/03)
ultrafilter FRLSubmicrofilter SMFHousing with depth filter SMF andcondensate drain
Technical data
Depth filter SMF with threedimensional,binderfree filter fleece ultrair, made ofbinderfree borosilicat. Secure retention ofparticles and liquids is achieved by gravity,sieve effect and diffusion.
nominal m3/h3)
min. °Cmax. °Cmin. °Cmax. °Cmin. barmax. bar
in barin %5)
ppm 6)
manualautomaticalpolycarbonat
metal with sight glassmetal
descriptionmodel1)
connectioninstallationvolume flow
inlet temperature4)
ambient temperature4)
operating pressure
differential pressure ( new )retention rate
residual oil content
condensate drain
housing
SMF 1/4-51/4”
vertical120
50°C at 10 bar0
50°C at 10 bar0
160,1
99,99999
AG Büssingstraße 1 · D-42781 Haan · Telefon ++49/2129/569-0 · Telefax ++49/2129/569-100
Technical alterations reserved (Date 03/03)
ultrafilter FRLPostfilter AKHousing with activated carbon filter AK
Technical data
The adsorption filter AK offers doublesecurity. Adsorption of steam and gaseouscarbons and odours effects by a two-stageactivated carbon filter media.The adsorption by two stages offers ahigher adsorption surface, extended oper-ation time and higher efficiency. A stain-less steel support mesh and the filtermedium fix the activated carbon andensure that no carbon can leave the filter.
nominal m3/h2)
min. °Cmax. °Cmin. °Cmax. °Cmin. barmax. bar
in barppm 4)
polycarbonatmetal with sight glass
metal
descriptionmodel1)
connectioninstallationvolume flow
inlet temperature3)
ambient temperature3)
operating pressure
differential pressure (new)residual oil content
housing material
AK 1/4-51/4”
vertical120
40°C at 10 bar0
40°C at 10 bar0
160,1
0,003standardoptionoption
AK 1/2-5A1/2”
vertical360
40°C at 10 bar0
40°C at 10 bar0160,1
0,003standardoptionoption
AK 1-51”
vertical1850
450°C at 10 bar0
40°C at 10 bar0
100,1
0,003n.a.
standardn.a.
1) Typing for standard execution only – options will come with different typingIn order to prevent the AK filter element, we recommend a SMF-prefiltration.
2) operating pressure of 6 bar3) other temperatures upon request4) in combination with a SMF-depth filter
AG Büssingstraße 1 · D-42781 Haan · Telefon ++49/2129/569-0 · Telefax ++49/2129/569-100
Technical alterations reserved (Date 03/03)
ultrafilter FRLOil mist lubricator OLwith volume compensation(drop quantity per minute almost constant)
Technical data
nominal m3/h3)
maximal m3/h4)
min. m3/hmax. m3/h
min. °Cmax. °Cmin. °Cmax. °Cmin. barmax. barmax cm2
manual7)
automaticpolycarbonat
metal with sight glassmetal
descriptionmodel2)
connectioninstallation
volume flow
volume flow optimum
inlet temperature5)
ambient temperature5)
operating pressure
Oil-level quantity6)
Oil re-filling
housing material
OL 1/4-51/4”
vertical331100,230-20
50°C at 10 bar-20
50°C at 10 bar0
1645
standardn.a.
standardoptionoption
OL 1/2-5A1/2”
vertical1143182
1200
50°C at 10 bar0
50°C at 10 bar0
16112
standardn.a.
standardoptionoption
OL 1-51”
vertical3001080
050°C at 10 bar
050°C at 10 bar
010
500standard
n.a.n.a.
standardn.a.
1) Quantity of oil drops per minute almost constant – mixture relation Oil/Air degressive2) Typing for standard execution only – options will come with different typing3) at an operating pressure of 6 bar and 25 m/s4) at an operating pressure of 6,3 bar and Dp = 1 bar5) other temperatures upon request6) only for use of recommended oils of viscosity class VG 32 according to ISO 34487) also during operation possible
Oil Mist Lubricator with volume flow compensation 1)
AG Büssingstraße 1 · D-42781 Haan · Telefon ++49/2129/569-0 · Telefax ++49/2129/569-100
Technical alterations reserved (Date 03/03)
ultrafilter FRLPressure regulator PRMembrane-pressure valve(spring controlled) with secondary relief andvolume flow compensation,hand wheel fixable
Technical data
nominal m3/h2)
max. m3/h3)
min. °Cmax. °Cmin. °Cmax. °Cmin. barmax. barmin. barmax. barmin. barmax. bar
min. bar
5) barbar
descriptionmodel1)
connectioninstallation
volume flow
inlet temperature 4)
ambient temperature4)
operating pressure inlet
operating pressure outlet standard
operating pressure outlet optional
achievable differential pressure(inlet / outlet )
Hysterese
PR 1/4-81/4”any33630600600160,58415
0,2
0,50,46)
PR 1/2-81/2”any1143420600600160,58410
0,2
0,90,77)
PR 1-101”any3008400
600
600
160,51016
0,2
0,60,27)
1) Typing for standard execution only – options come with different typingDelivery effects incl. manometer
2) at an operation pressure of 6 bar and 25 m/s3) at an operation pressure inlet of 10 bar, outlet 6,3 bar and Dp = 1 bar4) other temperatures upon request5) at an inlet operation pressure of 10 bar, outlet 0 bar6) at an inlet operation pressure of 10 bar, outlet 8 bar7) at an inlet operation pressure of 10 bar, outlet 10 bar