Post on 24-Feb-2016
description
Rev 1 1
Flip LabelUpdate Presentation
2-5-10
Rev 1 2
Slides guide discussion Inform about recent progress Summarize make vs. buy options
◦ Aligning◦ Labeling
Discuss next steps Prepare for next week’s detailed design
review
Presentation Goals
Rev 1 3
• Based on a given number of minutes per day, 5 days a week, for two years
• Does not include benefits and other costs associated with employees
• 10% IRR• Flipper and aligner estimate based on
repurposing two employees• Flipper, aligner and labeler estimate based
on repurposing four employees• Total cost for 2 lines
ROI Calculations
Rev 1 4
# Minutes/DayReplace Flipper and Aligner
(-R3 from each line)
Replaces Flipper, Aligner and Labeler (-2 R3 from each
line)
500 $89,000 $178,000
541 $96,000 $193,000
Budget Estimates
Rev 1 5
AlignerProposed Design
Rev 1 6
Aligning - Proposed Solution
Rev 1 7
Variable Speed Twin-Belt Conveyor System Outside vendor to supply
conveyor system Possible Vendors:
◦ Kleenline Corporation◦ Lipe Automation
Lead Time: Unknown Capabilities: Full/Half-width
product Cost: Unknown
Rev 1 8
Pusher System Electric Linear
Actuators are triggered by object detection beam.
Sliding pusher-plate contacts product and gently pushes to center of conveyor.
Logic controller allows for use on all product lines.
Products end up in single file line, to safely continue through x-ray detection.
Very compact system
Rev 1 9
Pusher System has marginal impact on space constraints
Variable speed twin belt conveyor system
System Integration and Occupancy
Rev 1 10
Preliminary BOM for Pusher System
Rev 1 11
Human Resource Requirements
Rev 1 12
FlipperProposed Design
Rev 1 13
Air Actuated Flipper with Gate
304SS flipper tray◦ .090”-.105” Thick, Material Cost approx $60-$150
SS wash down type cylinder, 1 1/16” diameter, 3.5” travel◦ McMaster 6239K155, approx $135
Rev 1 14
Prevents jams Gate opens to allow
single piece to advance Gate closes while piece
is flipped Rotational actuator
controls motion
Flipper Gate
Rev 1 15
Design considerations◦ Guides to keep product centered◦ Mounting solution for system◦ Utilizing smaller diameter conveyer system to
save vertical space◦ 6.5” vertical change, 14” Length
Flip tray construction out of aluminum for prototype?
Flipper Continued
Rev 1 16
LabelerProgressImplementation Options
Rev 1 17
Algorithms for camera processing written, not yet coded
Tentative price structure for camera system devised, available upon request
In contact with Cal-Pak to create an all-in-one locator and labeler system
Labeling System Progress
Rev 1 18
1. Automatic labeler1. Outsource2. Recommend MSD follow-up project3. Complete as much as possible
2. Label assist1. In-house
Labeling Implementation Options
Rev 1 19
Automated Labeler Cost: TBD Benefits
◦ Current labor required to hand label product can be reallocated
◦ Increased speed Potential Problems
◦ Does not rotate to align labels as required by this application, this feature would still need to be developed
◦ Air pressure would need adjusting
◦ Enclosure?
Rev 1 20
Label Assist Cost: ~$660 Benefits
◦ Improves speed of labeling
◦ Fast implementation◦ Ergonomic
improvement? Shortfalls
◦ Does not allow for complete reallocation of required labor
Rev 1 21
Conduct stress analyses Integrate system and model Dimension most important components Get more information on vendor
collaboration Compile BOM
Detailed Design Review◦ Next Friday, 2-12◦ Time 1:30 pm?
Next Actions