Flip Label Update Presentation
description
Transcript of Flip Label Update Presentation
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Flip LabelUpdate Presentation
2-5-10
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Slides guide discussion Inform about recent progress Summarize make vs. buy options
◦ Aligning◦ Labeling
Discuss next steps Prepare for next week’s detailed design
review
Presentation Goals
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• Based on a given number of minutes per day, 5 days a week, for two years
• Does not include benefits and other costs associated with employees
• 10% IRR• Flipper and aligner estimate based on
repurposing two employees• Flipper, aligner and labeler estimate based
on repurposing four employees• Total cost for 2 lines
ROI Calculations
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# Minutes/DayReplace Flipper and Aligner
(-R3 from each line)
Replaces Flipper, Aligner and Labeler (-2 R3 from each
line)
500 $89,000 $178,000
541 $96,000 $193,000
Budget Estimates
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AlignerProposed Design
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Aligning - Proposed Solution
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Variable Speed Twin-Belt Conveyor System Outside vendor to supply
conveyor system Possible Vendors:
◦ Kleenline Corporation◦ Lipe Automation
Lead Time: Unknown Capabilities: Full/Half-width
product Cost: Unknown
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Pusher System Electric Linear
Actuators are triggered by object detection beam.
Sliding pusher-plate contacts product and gently pushes to center of conveyor.
Logic controller allows for use on all product lines.
Products end up in single file line, to safely continue through x-ray detection.
Very compact system
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Pusher System has marginal impact on space constraints
Variable speed twin belt conveyor system
System Integration and Occupancy
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Preliminary BOM for Pusher System
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Human Resource Requirements
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FlipperProposed Design
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Air Actuated Flipper with Gate
304SS flipper tray◦ .090”-.105” Thick, Material Cost approx $60-$150
SS wash down type cylinder, 1 1/16” diameter, 3.5” travel◦ McMaster 6239K155, approx $135
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Prevents jams Gate opens to allow
single piece to advance Gate closes while piece
is flipped Rotational actuator
controls motion
Flipper Gate
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Design considerations◦ Guides to keep product centered◦ Mounting solution for system◦ Utilizing smaller diameter conveyer system to
save vertical space◦ 6.5” vertical change, 14” Length
Flip tray construction out of aluminum for prototype?
Flipper Continued
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LabelerProgressImplementation Options
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Algorithms for camera processing written, not yet coded
Tentative price structure for camera system devised, available upon request
In contact with Cal-Pak to create an all-in-one locator and labeler system
Labeling System Progress
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1. Automatic labeler1. Outsource2. Recommend MSD follow-up project3. Complete as much as possible
2. Label assist1. In-house
Labeling Implementation Options
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Automated Labeler Cost: TBD Benefits
◦ Current labor required to hand label product can be reallocated
◦ Increased speed Potential Problems
◦ Does not rotate to align labels as required by this application, this feature would still need to be developed
◦ Air pressure would need adjusting
◦ Enclosure?
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Label Assist Cost: ~$660 Benefits
◦ Improves speed of labeling
◦ Fast implementation◦ Ergonomic
improvement? Shortfalls
◦ Does not allow for complete reallocation of required labor
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Conduct stress analyses Integrate system and model Dimension most important components Get more information on vendor
collaboration Compile BOM
Detailed Design Review◦ Next Friday, 2-12◦ Time 1:30 pm?
Next Actions