Post on 28-Nov-2015
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KENR5894-02December 2006
C13 On-highway EngineElectrical SystemLEE1-840
© 2006 CaterpillarAll Rights Reserved
Printed in U.S.A.
J-C4CLR-GA WIRE NAME POS TERM/PLUG
OR-16-NW X989-J16 A 154-2389YL-16-NW X986-J4 B 154-2389
ACCESSORY TABLEQTY PART NAME P/N
1 PLUG 153-96931 SEAL 154-08771 CLIP 154-3769
J-C5CLR-GA WIRE NAME POS TERM/PLUG
OR-16-NW X989-J17 A 154-2389BR-16-NW X984-J5 B 154-2389
ACCESSORY TABLEQTY PART NAME P/N
1 PLUG 153-96931 SEAL 154-08771 CLIP 154-3769
J-C10CLR-GA WIRE NAME POS TERM/PLUG
BR-16-NW K737-J24 A 154-2389BU-16-NW K739-J26 B 154-2389
ACCESSORY TABLEQTY PART NAME P/N
1 PLUG 153-96931 SEAL 154-08771 CLIP 154-3769
J-C11CLR-GA WIRE NAME POS TERM/PLUG
GN-16-NW K738-J2 A 154-2389BU-16-NW K739-J27 B 154-2389
ACCESSORY TABLEQTY PART NAME P/N
1 PLUG 153-96931 SEAL 154-08771 CLIP 154-3769
J-C1CLR-GA WIRE NAME POS TERM/PLUG
BR-16-NW K737-J1 1 180-9340GN-16-NW K738-J2 2 180-9340BU-16-NW K739-J3 3 180-9340
4 8T-8737ACCESSORY TABLE
QTY PART NAME P/N1 PLUG AS. 155-2272
120 PAINT/PRO 289-51511 WEDGE 155-2262
J-C2CLR-GA WIRE NAME POS TERM/PLUG
YL-16-NW X986-J4 1 180-9340BR-16-NW X984-J5 2 180-9340WH-16-NW T856-J6 3 180-9340GN-16-NW T857-J7 4 180-9340OR-16-NW X989-J8 5 180-9340PU-16-NW X988-J9 6 180-9340GN-16-NW T961-J10 7 180-9340WH-16-NW T962-J11 8 180-9340BU-16-NW T989-J12 9 180-9340BR-16-NW T990-J13 10 180-9340OR-16-NW T860-J14 11 180-9340YL-16-NW T864-J15 12 180-9340
ACCESSORY TABLEQTY PART NAME P/N
1 PLUG AS. 155-2252120 PAINT/PRO 289-5151
1 WEDGE 155-2258
J-C6CLR-GA WIRE NAME POS TERM/PLUG
OR-16-HF T860-J21 1 291-9856YL-16-HF T864-J18 2 291-9856GN-16-HF T961-J29 3 291-9856BU-16-HF T989-J31 4 291-9856
ACCESSORY TABLEQTY PART NAME P/N
1 PLUG AS. 264-24074 SEAL 291-9857
J-C7CLR-GA WIRE NAME POS TERM/PLUG
PU-16-NW X988-J22 A 154-2389WH-16-NW T856-J6 B 154-2389
ACCESSORY TABLEQTY PART NAME P/N
1 PLUG 153-96931 SEAL 154-08771 CLIP 154-3769
J-C8CLR-GA WIRE NAME POS TERM/PLUG
OR-16-HF T860-J20 1 291-9856YL-16-HF T864-J19 2 291-9856WH-16-HF T962-J30 3 291-9856BR-16-HF T990-J32 4 291-9856
ACCESSORY TABLEQTY PART NAME P/N
1 PLUG AS. 264-24074 SEAL 291-9857
J-C9CLR-GA WIRE NAME POS TERM/PLUG
PU-16-NW X988-J23 A 154-2389GN-16-NW T857-J7 B 154-2389
ACCESSORY TABLEQTY PART NAME P/N
1 PLUG 153-96931 SEAL 154-08771 CLIP 154-3769
J-C12CLR-GA WIRE NAME POS TERM/PLUG
BR-16-NW K737-J25 A 154-2389BU-16-NW K739-J28 B 154-2389
ACCESSORY TABLEQTY PART NAME P/N
1 PLUG 153-96931 SEAL 154-08771 CLIP 154-3769
J-C2
J-C1
J-S2(T864-YL)
J-S3(T860-OR)
J-S5(K739-BU)J-S7
(T961-GN)
J-S6(K737-BR)
J-C8
J-C6
J-S4(X988-PU)
J-S8(T990-BR)
J-S10(T962-BU)
J-S9(T989-WH)
J-S1(X989-OR)
J-C12
J-C9J-C7
J-C5
J-C4
J-C11
J-C10
F-C1CLR-GA WIRE NAME POS TERM/PLUG
YL-16-NW X986-F4 1 180-9339BR-16-NW X984-F5 2 180-9339WH-16-NW T856-F6 3 180-9339GN-16-NW T857-F7 4 180-9339OR-16-NW X989-F8 5 180-9339PU-16-NW X988-F9 6 180-9339GN-16-NW T961-F10 7 180-9339WH-16-NW T962-F11 8 180-9339BU-16-NW T989-F12 9 180-9339BR-16-NW T990-F13 10 180-9339OR-16-NW T860-F14 11 180-9339YL-16-NW T864-F15 12 180-9339
ACCESSORY TABLEQTY PART NAME P/N
1 PLUG AS. 155-22521 WEDGE 155-2258
F-C4CLR-GA WIRE NAME POS TERM/PLUG
OR-16-NW X989-F16 A 154-2389YL-16-NW X986-F4 B 154-2389
ACCESSORY TABLEQTY PART NAME P/N
1 PLUG 153-96931 SEAL 154-08771 CLIP 154-3769
F-C5CLR-GA WIRE NAME POS TERM/PLUG
OR-16-NW X989-F17 A 154-2389BR-16-NW X984-F5 B 154-2389
ACCESSORY TABLEQTY PART NAME P/N
1 PLUG 153-96931 SEAL 154-08771 CLIP 154-3769
F-C6CLR-GA WIRE NAME POS TERM/PLUG
OR-16-HF T860-F21 1 291-9856YL-16-HF T864-F18 2 291-9856GN-16-HF T961-F24 3 291-9856BU-16-HF T989-F26 4 291-9856
ACCESSORY TABLEQTY PART NAME P/N
1 PLUG AS. 264-24074 SEAL 291-9857
F-C7CLR-GA WIRE NAME POS TERM/PLUG
PU-16-NW X988-F22 A 154-2389WH-16-NW T856-F6 B 154-2389
ACCESSORY TABLEQTY PART NAME P/N
1 PLUG 153-96931 SEAL 154-08771 CLIP 154-3769
F-C8CLR-GA WIRE NAME POS TERM/PLUG
OR-16-HF T860-F20 1 291-9856YL-16-HF T864-F19 2 291-9856WH-16-HF T962-F25 3 291-9856BR-16-HF T990-F27 4 291-9856
ACCESSORY TABLEQTY PART NAME P/N
1 PLUG AS. 264-24074 SEAL 291-9857
F-C9CLR-GA WIRE NAME POS TERM/PLUG
PU-16-NW X988-F23 A 154-2389GN-16-NW T857-F7 B 154-2389
ACCESSORY TABLEQTY PART NAME P/N
1 PLUG 153-96931 SEAL 154-08771 CLIP 154-3769
F-C6
F-C8F-S8
(T962-BU)
F-S6(T990-BR)
F-S4(X988-PU)
F-S1(X989-OR)
F-S7(T989-WH)
F-S5(T961-GN)
F-S3(T860-OR)
F-S2(T864-YL)
F-C1
F-C9
F-C7
F-C5
F-C4
EXTERNAL ENGINEHARNESS AFT 1CONNECTOR
IVA 5CONNECTOR
INJECTOR 6CONNECTOR
IVA 6CONNECTOR
INJECTOR 5CONNECTOR
IVA 4CONNECTOR
IVA 3CONNECTOR
EXTERNAL ENGINEHARNESS AFT 2CONNECTOR
EXTERNAL ENGINEHARNESS AFT 1CONNECTOR
BRAKESOLENOID 5 & 6CONNECTOR
INJECTOR 6CONNECTOR
IVA 6CONNECTOR IVA 5
CONNECTOR
INJECTOR 5CONNECTOR
IVA 3CONNECTOR
IVA 4CONNECTOR
BRAKESOLENOID 1 & 2CONNECTOR
BRAKESOLENOID 3 & 4CONNECTOR
Harness 292-5550 Connector Tables
Harness 292-5550 Connector and Splice Locations Harness 292-5551 Connector and Splice Locations
Harness 292-5551 Connector Tables
E-C1CLR-GA WIRE NAME POS TERM/PLUG
PU-16-NW T957-E11 1 180-9340YL-16-NW T958-E12 2 180-9340BR-16-NW T959-E13 3 180-9340BU-16-NW T960-E14 4 180-9340WH-16-NW T985-E15 5 180-9340GN-16-NW T986-E16 6 180-9340GY-16-NW T987-E17 7 180-9340PU-16-NW T988-E18 8 180-9340GY-16-NW T858-E1 9 180-9340WH-16-NW T859-E2 10 180-9340BU-16-NW T862-E3 11 180-9340GN-16-NW T863-E4 12 180-9340
ACCESSORY TABLEQTY PART NAME P/N
1 PLUG AS. 155-2253120 PAINT/PRO 289-5151
1 WEDGE 155-2258
E-C2CLR-GA WIRE NAME POS TERM/PLUG
BU-16-NW X983-E5 1 180-9340OR-16-NW X985-E6 2 180-9340BR-16-NW X987-E7 3 180-9340BR-16-NW G826-E8 4 180-9340BU-16-NW G827-E9 5 180-9340OR-16-NW T853-E10 6 180-9340
ACCESSORY TABLEQTY PART NAME P/N
1 PLUG AS. 155-2273120 PAINT/PRO 289-5151
1 WEDGE 155-2263
E-C4CLR-GA WIRE NAME POS TERM/PLUG
BR-16-NW G826-E8 1 180-9340BU-16-NW G827-E9 2 180-9340OR-16-NW T853-E10 3 180-9340
ACCESSORY TABLEQTY PART NAME P/N
1 PLUG AS. 230-4013
E-C5CLR-GA WIRE NAME POS TERM/PLUG
GY-16-HF T858-E23 1 291-9856BU-16-HF T862-E21 2 291-9856PU-16-HF T957-E29 3 291-9856WH-16-HF T985-E33 4 291-9856
ACCESSORY TABLEQTY PART NAME P/N
1 PLUG AS. 264-24074 SEAL 291-9857
E-C6CLR-GA WIRE NAME POS TERM/PLUG
BR-16-NW X987-E19 A 154-2389BU-16-NW X983-E5 B 154-2389
ACCESSORY TABLEQTY PART NAME P/N
1 PLUG 153-96931 SEAL 154-08771 CLIP 154-3769
E-C7CLR-GA WIRE NAME POS TERM/PLUG
GY-16-HF T858-E24 1 291-9856BU-16-HF T862-E22 2 291-9856YL-16-HF T958-E30 3 291-9856GN-16-HF T986-E34 4 291-9856
ACCESSORY TABLEQTY PART NAME P/N
1 PLUG AS. 264-24074 SEAL 291-9857
E-C8CLR-GA WIRE NAME POS TERM/PLUG
BR-16-NW X987-E20 A 154-2389OR-16-NW X985-E6 B 154-2389
ACCESSORY TABLEQTY PART NAME P/N
1 PLUG 153-96931 SEAL 154-08771 CLIP 154-3769
E-C9CLR-GA WIRE NAME POS TERM/PLUG
WH-16-HF T859-E27 1 291-9856GN-16-HF T863-E25 2 291-9856BR-16-HF T959-E31 3 291-9856GY-16-HF T987-E35 4 291-9856
ACCESSORY TABLEQTY PART NAME P/N
1 PLUG AS. 264-24074 SEAL 291-9857
E-C10CLR-GA WIRE NAME POS TERM/PLUG
WH-16-HF T859-E28 1 291-9856GN-16-HF T863-E26 2 291-9856BU-16-HF T960-E32 3 291-9856PU-16-HF T988-E36 4 291-9856
ACCESSORY TABLEQTY PART NAME P/N
1 PLUG AS. 264-24074 SEAL 291-9857
E-S2(T862-BU)
E-S4(T863-GN)
E-S5(T859-WH)
E-S3(T858-GY)
E-C2
E-C1
E-S9(T960-BU)
E-S13(T988-PU)
E-S8(T959-BR)
E-S12(T987-GY)
E-S1(X987-BR)
E-C10
E-C9E-C7
E-C5
E-C4
E-S7(T958-YL)
E-S11(T986-GN)
E-S6(T957-PU)
E-S10(T985-WH)
E-C8
E-C6
Harness 292-5549 Connector Tables
12
105-9344
Pin SocketFuse
ComponentPart Number
Pin or Socket Number
ReceptaclePlug
Connector ReferenceDesignator
Single Wire GroundConnectionConnector
Harness And Wire Symbols
325-AG135 PK-14
P2741117898
J2743E5179
P1741306795
CircuitNumberIdentification
WireColor
WireGauge
J1741306795
200-L32 BK-14
325-A135 PK-14
Part Number For Connector Assembly
Harness identification codeThis example indicateswire 135 in harness "AG".
Related Electrical Service ManualsForm NumberTitle
Troubleshooting
Systems Operation / Testing and Adjusting
RENR9343RENR9808
Harness 292-5549 Connector and Splice Locations
IVA OIL PRESSURESENSORCONNECTOR
INJECTOR 1CONNECTOR
IVA 1CONNECTORIVA 2
CONNECTOR
INJECTOR 2CONNECTOR
INJECTOR 3CONNECTOR
INJECTOR 4CONNECTOR
EXTERNAL ENGINEHARNESS FORE 1CONNECTOR
EXTERNAL ENGINEHARNESS FORE 2CONNECTOR
Harness 291-9127 Connector TablesA-C1
CLR-GA WIRE NAME POS TERM/PLUGGN-16-HV K738-A5 1 180-9340
2 8T-873734 180-9340
GN-18-GXL A778-101 5 180-93406 8T-87377 8T-8737
BR-16-HV K737-A54 8 180-93409 8T-8737
OR-18-GXL C801-A98 10 180-934011 8T-873712 8T-8737
GY-18-GXL Y754-A72 13 180-9340BU-16-HV K739-A56 14 180-9340
PK-18-GXL R746-A20 15 180-9340WH-18-GXL U780-A62 16 180-9340GN-18-GXL G829-A2 17 180-9340BR-16-HV X984-A30 18 180-9340
19 8T-8737GY-18-GXL C800-A97 20 180-9340WH-16-HV T856-A31 21 180-9340OR-16-HV X985-A14 22 180-9340
23 8T-873724 8T-8737
BK-18-GXL E963-A27 25 180-9340WH-18-GXL G856-A8 26 180-9340PU-18-GXL Y923-A122 27 180-9340GY-18-GXL 994-A10 28 180-9340
29 8T-8737PK-18-GXL G833-A47 30 180-9340YL-16-HV X986-A22 31 180-9340
32 8T-8737YL-18-GXL E795-A121 33 180-9340
34 8T-8737WH-18-GXL E964-A26 35 180-9340YL-18-GXL G857-A9 36 180-9340
37 8T-8737GN-18-GXL C829-A66 38 180-9340
39 8T-873740 8T-8737
BR-18-GXL C803-A99 41 180-9340GN-16-HV T857-A36 42 180-9340
GY-18-GXL U775-A68 43 180-934044 8T-8737
PK-14 Y735-A80 45 126-1768YL-18-GXL E966-A49 46 180-9340BU-18-GXL E965-A48 47 180-9340
48 8T-873749 8T-8737
BU-16-HV X983-A7 50 180-9340BU-18-GXL U774-A58 51 180-9340GY-18-GXL Y738-A106 52 180-9340YL-16-HV T864-A71 53 180-9340
BU-18-GXL G827-A69 54 180-9340YL-18-GXL T846-A100 55 180-9340YL-18-GXL Y741-A61 56 180-9340BR-18-GXL U779-A6 57 180-9340PU-16-HV X988-A52 58 180-9340
PU-18-GXL Y733-A103 59 180-9340BU-18-GXL Y734-A104 60 180-9340GN-16-HV T863-A75 61 180-9340
BR-18-GXL Y776-A81 62 180-9340OR-18-GXL Y753-A82 63 180-9340
64 8T-873765 8T-8737
PK-18-GXL Y746-A92 66 180-9340OR-16-HV X989-A51 67 180-9340BR-16-HV X987-A37 68 180-9340
YL-18-GXL Y737-A105 69 180-9340PK-18-GXL U773-A57 70 180-9340
71 8T-8737WH-18-GXL G828-A1 72 180-9340
73 8T-8737OR-18-GXL T853-A11 74 180-9340
75 8T-8737YL-18-GXL H807-A33 76 180-9340BU-16-HV T862-A78 77 180-9340
78 8T-8737YL-18-GXL H807-102 79 180-9340BR-18-GXL G826-A70 80 180-9340WH-18-GXL Y748-A109 81 180-9340YL-18-GXL U781-A96 82 180-9340GN-18-GXL Y749-A110 83 180-9340BU-18-GXL 995-A12 84 180-9340OR-18-GXL Y777-A95 85 180-9340
86 8T-873787 8T-8737
OR-16-GXL Y751-A88 88 180-9340BR-18-GXL Y747-A108 89 180-9340
90 8T-8737OR-18-GXL Y743-A107 91 180-9340
92 8T-8737PK-18-GXL U782-A83 93 180-9340PU-18-GXL Y742-A76 94 180-9340BU-18-GXL C967-A15 95 180-9340YL-18-GXL F421-A13 96 180-9340
97 8T-873798 8T-8737
OR-16-HV T860-A25 99 180-9340BR-16-HV T990-A84 100 180-9340GY-16-HV T987-A85 101 180-9340BU-16-HV T989-A86 102 180-9340PU-16-HV T988-A87 103 180-9340GY-16-HV T858-A23 104 180-9340WH-16-HV T962-A29 105 180-9340BR-16-HV T959-A18 106 180-9340GN-16-HV T961-A28 107 180-9340BU-16-HV T960-A19 108 180-9340
YL-16-GXL Y750-A111 109 180-9340110 8T-8737
WH-16-HV T985-A89 111 180-9340112 8T-8737
GN-16-HV T986-A90 113 180-9340114 8T-8737
WH-16-HV T859-A24 115 180-9340PU-16-HV T957-A16 116 180-9340
117 8T-8737YL-16-HV T958-A17 118 180-9340
119 8T-8737120 8T-8737
ACCESSORY TABLEQTY PART NAME P/N
1 PLUG_AS. 264-57321 COVER 292-06378 STRAP 3S-20931 STRAP 206-1345
A-C2CLR-GA WIRE NAME POS TERM/PLUG
WH-18-GXL G828-A34 1 180-9340PK-18-GXL G833-A21 2 180-9340PK-18-GXL U773-A57 3 180-9340
4 8T-8737ACCESSORY TABLE
QTY PART NAME P/N1 PLUG_AS. 230-5008
120mm PAINT/PRO 289-5150
A-C3CLR-GA WIRE NAME POS TERM/PLUG
PU-18-GXL Y733-A103 1 180-9340OR-18-GXL Y736-A50 2 180-9340
ACCESSORY TABLEQTY PART NAME P/N
1 PLUG_AS. 230-4011120mm PAINT/PRO 289-5150
A-C4CLR-GA WIRE NAME POS TERM/PLUG
WH-18-GXL G828-A38 1 180-9340GN-18-GXL G829-A43 2 180-9340GY-18-GXL 994-A10 3 180-9340
ACCESSORY TABLEQTY PART NAME P/N
1 PLUG_AS. 237-0227120mm PAINT/PRO 289-5150
A-C5CLR-GA WIRE NAME POS TERM/PLUG
WH-18-GXL G828-A40 1 180-9340GN-18-GXL G829-A42 2 180-9340BR-18-GXL U779-A6 3 180-9340
ACCESSORY TABLEQTY PART NAME P/N
1 PLUG_AS. 237-0227120mm PAINT/PRO 289-5150
A-C6CLR-GA WIRE NAME POS TERM/PLUG
WH-18-GXL G828-A39 1 180-9340GN-18-GXL G829-A41 2 180-9340PK-18-GXL R746-A20 3 180-9340
ACCESSORY TABLEQTY PART NAME P/N
1 PLUG_AS. 237-0227120mm PAINT/PRO 289-5150
A-C7CLR-GA WIRE NAME POS TERM/PLUG
BU-18-GXL E965-A48 1 180-9340YL-18-GXL E966-A49 2 180-9340
ACCESSORY TABLEQTY PART NAME P/N
1 PLUG_AS. 230-4011120mm PAINT/PRO 289-5150
A-C8CLR-GA WIRE NAME POS TERM/PLUG
BK-18-GXL E963-A27 1 180-9340WH-18-GXL E964-A26 2 180-9340
ACCESSORY TABLEQTY PART NAME P/N
1 PLUG_AS. 230-4011120mm PAINT/PRO 289-5150
A-C9CLR-GA WIRE NAME POS TERM/PLUG
BU-18-GXL C967-A15 1 180-9340PK-18-GXL G833-A45 2 180-9340
ACCESSORY TABLEQTY PART NAME P/N
1 PLUG_AS. 230-4011120mm PAINT/PRO 289-5150
A-C10CLR-GA WIRE NAME POS TERM/PLUG
YL-18-GXL F421-A13 1 180-9340PK-18-GXL G833-A46 2 180-9340
ACCESSORY TABLEQTY PART NAME P/N
1 PLUG_AS. 230-4011120mm PAINT/PRO 289-5150
A-C11CLR-GA WIRE NAME POS TERM/PLUG
BU-18-GXL 995-A12 1 180-9340PK-18-GXL G833-A44 2 180-9340
ACCESSORY TABLEQTY PART NAME P/N
1 PLUG_AS. 230-4011120mm PAINT/PRO 289-5150
A-C12CLR-GA WIRE NAME POS TERM/PLUG
WH-18-GXL G856-A8 1 180-9340YL-18-GXL G857-A9 2 180-9340
ACCESSORY TABLEQTY PART NAME P/N
1 PLUG_AS. 155-22691 CAP-CONNECTOR 274-3774
120mm PAINT/PRO 289-51501 WEDGE 155-2261
A-C14CLR-GA WIRE NAME POS TERM/PLUG
OR-18-GXL Y736-A50 1 180-9340BU-18-GXL Y734-A104 2 180-9340
ACCESSORY TABLEQTY PART NAME P/N
1 PLUG_AS. 230-4011120mm PAINT/PRO 289-5150
A-C15CLR-GA WIRE NAME POS TERM/PLUG
GY-18-GXL T852-A32 1 180-9340YL-18-GXL H807-A33 2 180-9340
ACCESSORY TABLEQTY PART NAME P/N
1 PLUG_AS. 238-8245120mm PAINT/PRO 289-5150
A-C17CLR-GA WIRE NAME POS TERM/PLUG
YL-18-GXL Y737-A105 1 180-9340GY-18-GXL Y738-A106 2 180-9340
ACCESSORY TABLEQTY PART NAME P/N
1 PLUG_AS. 238-8245120mm PAINT/PRO 289-5150
A-C18CLR-GA WIRE NAME POS TERM/PLUG
WH-18-GXL Y748-A73 1 180-9340GN-18-GXL Y749-A59 2 180-9340BR-18-GXL C803-A99 3 180-9340
ACCESSORY TABLEQTY PART NAME P/N
1 PLUG_AS. 230-4013120mm PAINT/PRO 289-5150
A-C20CLR-GA WIRE NAME POS TERM/PLUG
WH-18-GXL Y748-A63 1 180-9340GN-18-GXL Y749-A35 2 180-9340BR-18-GXL Y747-A108 3 180-9340
ACCESSORY TABLEQTY PART NAME P/N
1 PLUG_AS. 237-0227120mm PAINT/PRO 289-5150
A-C21CLR-GA WIRE NAME POS TERM/PLUG
WH-18-GXL Y748-A67 1 180-9340GN-18-GXL Y749-A55 2 180-9340OR-18-GXL Y753-A82 3 180-9340
4 8T-8737ACCESSORY TABLE
QTY PART NAME P/N1 PLUG_AS. 239-7349
150mm PAINT/PRO 289-5150
A-C22CLR-GA WIRE NAME POS TERM/PLUG
WH-18-GXL Y748-A60 1 180-9340GN-18-GXL Y749-A53 2 180-9340OR-18-GXL Y743-A107 3 180-9340YL-18-GXL T846-A100 4 180-9340
ACCESSORY TABLEQTY PART NAME P/N
1 PLUG_AS. 230-5008150mm PAINT/PRO 289-5150
A-C23CLR-GA WIRE NAME POS TERM/PLUG
YL-16-GXL Y750-A111 1 180-9340OR-16-GXL Y751-A88 2 180-9340
ACCESSORY TABLEQTY PART NAME P/N
1 PLUG_AS. 230-4011120mm PAINT/PRO 289-5150
A-C24CLR-GA WIRE NAME POS TERM/PLUG
BU-18-GXL U774-A58 1 180-9340GY-18-GXL U775-A68 2 180-9340
ACCESSORY TABLEQTY PART NAME P/N
1 PLUG_AS. 238-8247120mm PAINT/PRO 289-5150
A-C25CLR-GA WIRE NAME POS TERM/PLUG
YL-18-GXL U781-A3 1 180-9339PK-18-GXL U782-A91 2 180-9339PK-18-GXL Y746-A92 3 180-9339YL-18-GXL Y741-A61 4 180-9339PU-18-GXL Y742-A76 5 180-9339PK-18-GXL U782-A113 6 180-9339
ACCESSORY TABLEQTY PART NAME P/N
1 RECEPTACLE_AS. 230-5011120mm PAINT/PRO 289-5150
A-C26CLR-GA WIRE NAME POS TERM/PLUG
YL-18-GXL U781-A94 1 180-9339PK-18-GXL U782-A93 2 180-9339OR-18-GXL Y777-A95 3 180-9339GY-18-GXL Y754-A72 4 180-9339BR-18-GXL Y776-A81 5 180-9339PK-18-GXL U782-A114 6 180-9339
ACCESSORY TABLEQTY PART NAME P/N
1 RECEPTACLE_AS. 239-7353120mm PAINT/PRO 289-5150
A-C27CLR-GA WIRE NAME POS TERM/PLUG
OR-18-GXL C801-A98 1 180-9340GY-18-GXL C800-A97 2 180-9340
ACCESSORY TABLEQTY PART NAME P/N
1 PLUG_AS. 238-8247120mm PAINT/PRO 289-5150
A-C30CLR-GA WIRE NAME POS TERM/PLUG
BU-16-HV X983-A7 1 180-9339OR-16-HV X985-A14 2 180-9339BR-16-HV X987-A37 3 180-9339
BR-18-GXL G826-A70 4 180-9339BU-18-GXL G827-A69 5 180-9339OR-18-GXL T853-A11 6 180-9339
ACCESSORY TABLEQTY PART NAME P/N
1 RECEPTACLE_AS. 3E-3382150mm PAINT/PRO 289-5151
1 WEDGE 3E-3383
A-C31CLR-GA WIRE NAME POS TERM/PLUG
PU-16-HV T957-A16 1 180-9339YL-16-HV T958-A17 2 180-9339BR-16-HV T959-A18 3 180-9339BU-16-HV T960-A19 4 180-9339WH-16-HV T985-A89 5 180-9339GN-16-HV T986-A90 6 180-9339GY-16-HV T987-A85 7 180-9339PU-16-HV T988-A87 8 180-9339GY-16-HV T858-A23 9 180-9339WH-16-HV T859-A24 10 180-9339BU-16-HV T862-A78 11 180-9339GN-16-HV T863-A75 12 180-9339
ACCESSORY TABLEQTY PART NAME P/N
1 RECEPTACLE_AS. 190-7612120mm PAINT/PRO 289-5151
1 WEDGE 3E-5180
A-C33CLR-GA WIRE NAME POS TERM/PLUG
WH-18-GXL G828-A65 1 180-9340GN-18-GXL G829-A64 2 180-9340WH-18-GXL U780-A62 3 180-9340
ACCESSORY TABLEQTY PART NAME P/N
1 PLUG_AS. 230-4013120mm PAINT/PRO 289-5150
A-C34CLR-GA WIRE NAME POS TERM/PLUG
BR-16-HV K737-A54 1 180-9339GN-16-HV K738-A5 2 180-9339BU-16-HV K739-A56 3 180-9339
4 8T-8737ACCESSORY TABLE
QTY PART NAME P/N1 RECEPTACLE_AS. 3E-3376
120mm PAINT/PRO 289-51501 WEDGE 3E-3377
A-C35CLR-GA WIRE NAME POS TERM/PLUG
YL-16-HV X986-A22 1 180-9339BR-16-HV X984-A30 2 180-9339WH-16-HV T856-A31 3 180-9339GN-16-HV T857-A36 4 180-9339OR-16-HV X989-A51 5 180-9339PU-16-HV X988-A52 6 180-9339GN-16-HV T961-A28 7 180-9339WH-16-HV T962-A29 8 180-9339BU-16-HV T989-A86 9 180-9339BR-16-HV T990-A84 10 180-9339OR-16-HV T860-A25 11 180-9339YL-16-HV T864-A71 12 180-9339
ACCESSORY TABLEQTY PART NAME P/N
1 RECEPTACLE_AS. 3E-5179150mm PAINT/PRO 289-5151
1 WEDGE 3E-5180
A-C37CLR-GA WIRE NAME POS TERM/PLUG
GN-18-GXL C829-A66 1 180-9340PK-18-GXL G833-A77 2 180-9340
ACCESSORY TABLEQTY PART NAME P/N
1 PLUG_AS. 230-4011120mm PAINT/PRO 289-5150
A-C41CLR-GA WIRE NAME POS TERM/PLUG
WH-18-GXL G828-A117 1 180-9340GN-18-GXL G829-A119 2 180-9340YL-18-GXL E795-A121 3 180-9340
ACCESSORY TABLEQTY PART NAME P/N
1 PLUG_AS. 230-4013120mm PAINT/PRO 289-5150
A-C42CLR-GA WIRE NAME POS TERM/PLUG
WH-18-GXL G828-A118 1 180-9340GN-18-GXL G829-A120 2 180-9340PU-18-GXL Y923-A122 3 180-9340
ACCESSORY TABLEQTY PART NAME P/N
1 PLUG_AS. 230-4013120mm PAINT/PRO 289-5150
A-C16CLR-GA WIRE NAME POS TERM/PLUG
1 8T-8737BK-14 229-A74 2 3E-5226RD-14 101-A4 3 3E-5226PK-14 Y735-A80 4 3E-5226
ACCESSORY TABLEQTY PART NAME P/N
1 PLUG_AS. 177-9654120mm PAINT/PRO 289-5150
1 WEDGE 177-9655
A-C13CLR-GA WIRE NAME POS TERM/PLUG
GN-18-GXL A778-101 1 180-9340YL-18-GXL H807-102 2 180-9340
ACCESSORY TABLEQTY PART NAME P/N
1 PLUG_AS. 230-40111 SEAL-CAP 274-3780
120mm PAINT/PRO 289-5150
PK-18-GXL 386-AR112
A-C28CLR-GA WIRE NAME POS TERM/PLUGRD-14 101-A4 1 126-1767BK-14 229-A74 2 126-1767
ACCESSORY TABLEQTY PART NAME P/N
1 RECEPTACLE_AS. 3E-3364120mm PAINT/PRO 289-5150
1 WEDGE 3E-3365
Harness 291-9127 Connector and Splice Locations
A-S4(U781-YL)
A-S7(U782-PK)
A-S5(Y748-WH)
A-S8(Y749-GN)
A-S2(G829-GN)
A-S1(G828-WH)
A-S3(G833-PK)
A-C8
A-C16
ARD PURGEAIR PUMP CONNECTORPRIMARY ENGINE
SPEED/TIMINGSENSOR CONNECTOR(CRANKSHAFT)
A-C13
ARD NOZZLECLEANINGSOLENOIDCONNECTOR
A-C27
A-C37
A-C24
CGI ACTUATORCONNECTOR
AIR INLETTEMPERATURESENSORCONNECTOR
ARD COMBUSTIONAIR CONTROL VALVE CONNECTOR
A-C23
ARD IGNITION COIL CONNECTOR
A-C11
A-C42
A-C2
CGITEMPERATURESENSORCONNECTOR
ARD COMBUSTION MAF DELTA PRESSURESENSOR CONNECTOR
COOLANTTEMPERATURESENSORCONNECTOR
A-C7
A-C41IVA EORCONNECTOR CRANKCASE PRESSURE
SENSOR CONNECTOR
SECONDARY ENGINE SPEED/TIMING SENSOR CONNECTOR(CAMSHAFT)
A-C10
A-C17
A-C6
ARD FUELENABLE VALVECONNECTOR
FUELTEMPERATURESENSORCONNECTOR
INLET MANIFOLDAIR PRESSURESENSORCONNECTOR
A-C9
INLET MANIFOLDAIR TEMPERATURESENSOR CONNECTOR
A-C18
A-C20
A-C4
ENGINE OILPRESSURE SENSORCONNECTOR
ARD MAIN FUELPRESSURE SENSORCONNECTOR
ARD PILOT FUELPRESSURE SENSORCONNECTOR
A-C3
A-C14
ARD MAIN FUELCONTROL VALVECONNECTOR
ARD PILOT FUELCONTROL VALVECONNECTOR
A-C12
TIMING CALIBRATION (TC)PROBE CONNECTOR
A-C22
A-C21
ARD BOUNDRYTEMPERATURESENSOR CONNECTOR
ARD TURBO OUTLET ANDFLAME DETECT SENSORCONNECTOR
A-C26
A-C25
PARTICULATE TRAP 1SINGLE FILTER CONNECTOR
PARTICULATE TRAP 2DUAL FILTER CONNECTOR
A-C34
A-C35
A-C31
A-C30
AFT INJECTORCONNECTOR 1
AFT INJECTORCONNECTOR 2
FORE INJECTORCONNECTOR 1
FORE INJECTORCONNECTOR 2
A-C33
A-C5
CGI ABSOLUTEPRESSURE SENSORCONNECTOR
CGI DELTA PRESSURE SENSORCONNECTOR
A-C28
OEM PURGEAIR POWERCONNECTOR
A-C15
8T-8737
KE
NR
5894-0
216 P
ag
e,
Co
lor
2,
(Dim
en
sio
ns:
34 i
nch
es x
24 i
nch
es) 1
2
P-C12305010
3456
P-C22305010
123456
12
L-C13E3364
1
2
L-C21552269
+-
NOTE A
G833-A47 PK-18-GXL
G828-A1 WH-18-GXL
G829-A2 GN-18-GXL
G829-A2 GN-18-GXL
G833-A47 PK-18-GXL
G828-A1 WH-18-GXL
CGIACTUATOR
FORE INJECTORCONNECTOR 1
AFT INJECTORCONNECT0R 1
K737-A54 BR-16-HV
K737-A54 BR-16-HV
T959-A18 BR-16-HV
T959-A18 BR-16-HV
T959-A18 BR-16-HV
T990-A84 BR-16-HV
T990-A84 BR-16-HV
T990-A84 BR-16-HV
T960-A19 BU-16-HV
T960-A19 BU-16-HV
T960-A19 BU-16-HV
T989-A86 BU-16-HV
T989-A86 BU-16-HV
T989-A86 BU-16-HVT862-A78 BU-16-HV
T862-A78 BU-16-HV
T862-A78 BU-16-HV
X983-A7 BU-16-HV
X983-A7 BU-16-HV
X983-A7 BU-16-HV
X984-A30 BR-16-HV
X984-A30 BR-16-HV
X984-A30 BR-16-HV
X987-A37 BR-16-HV
X987-A37 BR-16-HV
X987-A37 BR-16-HV
T961-A28 GN-16-HV
T961-A28 GN-16-HV
T961-A28 GN-16-HV
T857-A36 GN-16-HV
T857-A36 GN-16-HV
T857-A36 GN-16-HV
T863-A75 GN-16-HV
T863-A75 GN-16-HV
T863-A75 GN-16-HV
T986-A90 GN-16-HV
T986-A90 GN-16-HV
T986-A90 GN-16-HV
K738-A5 GN-16-HV
K738-A5 GN-16-HV
K738-A5 GN-16-HV
T860-A25 OR-16-HV
T860-A25 OR-16-HV
T860-A25 OR-16-HV
X985-A14 OR-16-HV
X985-A14 OR-16-HV
X985-A14 OR-16-HV
X989-A51 OR-16-HV
X989-A51 OR-16-HV
X989-A51 OR-16-HV
T988-A87 PU-16-HV
T988-A87 PU-16-HV
T988-A87 PU-16-HV
X988-A52 PU-16-HV
X988-A52 PU-16-HV
X988-A52 PU-16-HV
T957-A16 PU-16-HV
T957-A16 PU-16-HV
T957-A16 PU-16-HV
T987-A85 GY-16-HV
T987-A85 GY-16-HV
T987-A85 GY-16-HV
T858-A23 GY-16-HV
T858-A23 GY-16-HV
T858-A23 GY-16-HV
T962-A29 WH-16-HV
T962-A29 WH-16-HV
T962-A29 WH-16-HV
T856-A31 WH-16-HV
T856-A31 WH-16-HV
T856-A31 WH-16-HV
T859-A24 WH-16-HV
T859-A24 WH-16-HV
T859-A24 WH-16-HV
T985-A89 WH-16-HV
T985-A89 WH-16-HV
T985-A89 WH-16-HV
T958-A17 YL-16-HV
T958-A17 YL-16-HV
T958-A17 YL-16-HV
X986-A22 YL-16-HV
X986-A22 YL-16-HV
X986-A22 YL-16-HV
T864-A71 YL-16-HV
T864-A71 YL-16-HV
T864-A71 YL-16-HV
U774-A58 BU-18-GXL
U774-A58 BU-18-GXL
U774-A58 BU-18-GXL
G857-A9 YL-18-GXL
G857-A9 YL-18-GXL
G857-A9 YL-18-GXL
E966-A49 YL-18-GXL
E966-A49 YL-18-GXL
E966-A49 YL-18-GXL
G828-A40 WH-18-GXL
G828-A40 WH-18-GXL
G856-A8 WH-18-GXL
G856-A8 WH-18-GXL
G856-A8 WH-18-GXL
G828-A39 WH-18-GXL
G828-A39 WH-18-GXL
G828-A38 WH-18-GXL
G828-A38 WH-18-GXL
E964-A26 WH-18-GXL
E964-A26 WH-18-GXL
E964-A26 WH-18-GXL
R746-A20 PK-18-GXL
R746-A20 PK-18-GXL
R746-A20 PK-18-GXL
U775-A68 GY-18-GXL
U775-A68 GY-18-GXL
U775-A68 GY-18-GXL
T853-A11 OR-18-GXL
T853-A11 OR-18-GXL
T853-A11 OR-18-GXL
U779-A6 BR-18-GXL
U779-A6 BR-18-GXL
U779-A6 BR-18-GXL
T852-A32 GY-18-GXL
T852-A32 GY-18-GXL
T852-A32 GY-18-GXL
994-A10 GY-18-GXL
994-A10 GY-18-GXL
994-A10 GY-18-GXL
G829-A42 GN-18-GXL
G829-A42 GN-18-GXL
G829-A41 GN-18-GXL
G829-A41 GN-18-GXL
G829-A43 GN-18-GXL
G829-A43 GN-18-GXL
E965-A48 BU-18-GXL
E965-A48 BU-18-GXL
E965-A48 BU-18-GXL
E963-A27 BK-18-GXL
E963-A27 BK-18-GXL
E963-A27 BK-18-GXL
F421-A13 YL-18-GXL
F421-A13 YL-18-GXL
F421-A13 YL-18-GXL
Y741-A61 YL-18-GXL
Y741-A61 YL-18-GXL
U781-A3 YL-18-GXLU781-A94 YL-18-GXL
U780-A62 WH-18-GXL
U780-A62 WH-18-GXL
U780-A62 WH-18-GXL
G833-A46 PK-18-GXL
G833-A46 PK-18-GXL
G833-A45 PK-18-GXL
G833-A45 PK-18-GXL
G833-A44 PK-18-GXL
G833-A44 PK-18-GXL
G833-A77 PK-18-GXL
G833-A77 PK-18-GXL
Y754-A72 GY-18-GXL
Y754-A72 GY-18-GXL
C829-A66 GN-18-GXL
C829-A66 GN-18-GXL
C829-A66 GN-18-GXL
U782-A91 PK-18-GXL
U782-A91 PK-18-GXLU782-A93 PK-18-GXL
C967-A15 BU-18-GXL
C967-A15 BU-18-GXL
C967-A15 BU-18-GXL
995-A12 BU-18-GXL
995-A12 BU-18-GXL
995-A12 BU-18-GXL
Y746-A92 PK-18-GXL
Y746-A92 PK-18-GXL
Y746-A92 PK-18-GXL
Y776-A81 BR-18-GXL
Y776-A81 BR-18-GXL
K737-A54 BR-16-HV
Y741-A61 YL-18-GXL
U781-A3 YL-18-GXL
Y776-A81 BR-18-GXLY754-A72 GY-18-GXL
U782-A93 PK-18-GXLU781-A94 YL-18-GXL
NOTE A
NOTE A
OEM SUPPLIEDJUMPER
U781-P1 WH-16U782-P2 GN-16Y746-P3 PK-16Y741-P4 YL-16Y742-P5 GN-16U782-P6 BU-16
Y750-A111 YL-16-GXL
Y737-A105 YL-18-GXL
Y751-A88 OR-16-GXL
Y743-A107 OR-18-GXL
C801-A98 OR-18-GXL
Y733-A103 PU-18-GXL
Y734-A104 BU-18-GXL
Y748-A109 WH-18-GXL
C800-A97 GY-18-GXL
Y750-A111 YL-16-GXLY751-A88 OR-16-GXL
Y737-A105 YL-18-GXL
Y733-A103 PU-18-GXL
Y734-A104 BU-18-GXL
Y743-A107 OR-18-GXL
C801-A98 OR-18-GXLC800-A97 GY-18-GXL
200-AP1 BK-4
Y748-A60 WH-18-GXL
Y748-A60 WH-18-GXL
Y748-A67 WH-18-GXL
Y748-A67 WH-18-GXL
Y748-A63 WH-18-GXL
Y748-A63 WH-18-GXL
Y749-A53 GN-18-GXL
Y749-A53 GN-18-GXL
Y749-A55 GN-18-GXL
Y749-A55 GN-18-GXL
Y749-A35 GN-18-GXL
Y749-A35 GN-18-GXL
Y749-A59 GN-18-GXL
Y749-A59 GN-18-GXLY748-A73 WH-18-GXL
Y748-A73 WH-18-GXL
T846-A100 YL-18-GXL
T846-A100 YL-18-GXL
Y753-A82 OR-18-GXL
Y753-A82 OR-18-GXL
C803-A99 BR-18-GXL
C803-A99 BR-18-GXL
Y747-A108 BR-18-GXL
Y747-A108 BR-18-GXL
Y738-A106 GY-18-GXL
Y738-A106 GY-18-GXL
Y749-A110 GN-18-GXL
200-A79 BK-16-GXL
SPARKPLUG WIRE268-1669
U782-A83 PK-18-GXL
U782-A83 PK-18-GXLY742-A76 PU-18-GXL
Y742-A76 PU-18-GXL
Y742-A76 PU-18-GXL
Y777-A95 OR-18-GXL
Y777-A95 OR-18-GXL
Y777-A95 OR-18-GXL
U781-A96 YL-18-GXL
U781-A96 YL-18-GXL
U773-A57 PK-18-GXL
U773-A57 PK-18-GXL
G826-A70 BR-18-GXL
G826-A70 BR-18-GXL
G827-A69 BU-18-GXL
U773-A57 PK-18-GXL
G827-A69 BU-18-GXL
G829-A64 GN-18-GXL
G829-A64 GN-18-GXLG828-A65 WH-18-GXL
G828-A65 WH-18-GXL
C800-A97 GY-18-GXL
C800-A97 GY-18-GXL
C801-A98 OR-18-GXL
C801-A98 OR-18-GXL
C803-A99 BR-18-GXL
C803-A99 BR-18-GXL
T846-A100 YL-18-GXL
T846-A100 YL-18-GXL
Y733-A103 PU-18-GXL
Y733-A103 PU-18-GXL
Y734-A104 BU-18-GXL
Y734-A104 BU-18-GXL
Y737-A105 YL-18-GXL
Y737-A105 YL-18-GXL
Y738-A106 GY-18-GXL
Y738-A106 GY-18-GXL
Y743-A107 OR-18-GXL
Y743-A107 OR-18-GXL
Y747-A108 BR-18-GXL
Y747-A108 BR-18-GXL
Y748-A109 WH-18-GXL
Y749-A110 GN-18-GXL
Y750-A111 YL-16-GXL
Y750-A111 YL-16-GXL
Y751-A88 OR-16-GXL
Y751-A88 OR-16-GXL
Y753-A82 OR-18-GXL
Y753-A82 OR-18-GXL
Y748-A73 WH-18-GXLY748-A67 WH-18-GXL
Y748-A63 WH-18-GXLY748-A60 WH-18-GXL
Y749-A55 GN-18-GXL
Y749-A53 GN-18-GXL
Y749-A35 GN-18-GXL
Y749-A59 GN-18-GXL
Y736-A50 OR-18-GXL
G833-A21 PK-18-GXL
G833-A21 PK-18-GXL
G828-A34 WH-18-GXL
G828-A34 WH-18-GXL
G826-A70 BR-18-GXLG827-A69 BU-18-GXL
T985-E15 WH-16-NWT986-E16 GN-16-NWT987-E17 GY-16-NWT988-E18 PU-16-NW
T989-J12 BU-16-NWT990-J13 BR-16-NW
T957-E11 PU-16-NWT958-E12 YL-16-NWT959-E13 BR-16-NW
T960-E14 BU-16-NW
T961-J10 GN-16-NWT962-J11 WH-16-NW
INJECTOR 1
IVA 1
INJECTOR 2
IVA 2
INJECTOR 3
IVA 3
INJECTOR 4
IVA 4
INJECTOR 5
IVA 5
INJECTOR 6
IVA 6
T957-E11 PU-16-NW
T985-E15 WH-16-NW
T986-E16 GN-16-NW
T987-E17 GY-16-NW
T988-E18 PU-16-NW
T960-E14 BU-16-NW
T862-E21 BU-16-HF
T862-E21 BU-16-HF
T858-E23 GY-16-HF T858-E23 GY-16-HF
X987-E19 BR-16-NW
X987-E19 BR-16-NW
X983-E5 BU-16-NW
X983-E5 BU-16-NW
X983-E5 BU-16-NW
T862-E22 BU-16-HF
T862-E22 BU-16-HF
T858-E24 GY-16-HF
T858-E24 GY-16-HF
X987-E20 BR-16-NW
X987-E20 BR-16-NWX985-E6 OR-16-NW
X985-E6 OR-16-NW
X985-E6 OR-16-NW
T863-E26 GN-16-HF
T863-E26 GN-16-HF
T859-E28 WH-16-HF
T859-E28 WH-16-HF
T859-E27 WH-16-HF
T859-E27 WH-16-HF
T863-E25 GN-16-HF
T863-E25 GN-16-HF
T859-E2 WH-16-NW
T859-E2 WH-16-NW
T863-E4 GN-16-NW
T863-E4 GN-16-NW
T862-E3 BU-16-NW
T862-E3 BU-16-NW
T858-E1 GY-16-NW
T858-E1 GY-16-NW
X987-E7 BR-16-NW
X987-E7 BR-16-NW
K737-J24 BR-16-NWK739-J26 BU-16-NW
T989-J12 BU-16-NW
T961-J10 GN-16-NW
T990-J13 BR-16-NW
T962-J11 WH-16-NW
X989-J16 OR-16-NW
X989-J16 OR-16-NW
X986-J4 YL-16-NW
X986-J4 YL-16-NW
X986-J4 YL-16-NW
X989-J17 OR-16-NW
X989-J17 OR-16-NWX989-J8 OR-16-NW
X984-J5 BR-16-NW
X984-J5 BR-16-NW
X984-J5 BR-16-NW
T864-J18 YL-16-HFT864-J18 YL-16-HFT864-J15 YL-16-NW
T864-J15 YL-16-NW
T864-J19 YL-16-HF
T864-J19 YL-16-HF
T860-J21 OR-16-HF
T860-J21 OR-16-HFT860-J20 OR-16-HF
T860-J20 OR-16-HF
T860-J14 OR-16-NW
T860-J14 OR-16-NW
X988-J9 PU-16-NW
X988-J9 PU-16-NWX988-J22 PU-16-NW
X988-J22 PU-16-NW
X988-J23 PU-16-NW
X988-J23 PU-16-NW T856-J6 WH-16-NW
T856-J6 WH-16-NW
T856-J6 WH-16-NW
T857-J7 GN-16-NW
T857-J7 GN-16-NW
T857-J7 GN-16-NW
K738-J2 GN-16-NWK738-J2 GN-16-NW
K738-J2 GN-16-NW
K739-J27 BU-16-NW
K739-J27 BU-16-NW
K737-J25 BR-16-NW
K737-J25 BR-16-NWK739-J28 BU-16-NW
K739-J28 BU-16-NWK739-J3 BU-16-NW
K739-J3 BU-16-NW
G827-E9 BU-16-NWT853-E10 OR-16-NW
BRAKESOLENOID 1&2
BRAKESOLENOID 3&4
BRAKESOLENOID 5&6
K739-J26 BU-16-NW
K737-J24 BR-16-NWK737-J1 BR-16-NW
K737-J1 BR-16-NW
G826-E8 BR-16-NW
G826-E8 BR-16-NW
G826-E8 BR-16-NW
G827-E9 BU-16-NW
G827-E9 BU-16-NW
T853-E10 OR-16-NW
T853-E10 OR-16-NW
X989-J8 OR-16-NW
T989-F12 BU-16-NWT990-F13 BR-16-NW
T961-F10 GN-16-NWT962-F11 WH-16-NW
IVA 3
IVA 4
INJECTOR 5
IVA 5
INJECTOR 6
IVA 6
T961-F10 GN-16-NW
T989-F12 BU-16-NW
T990-F13 BR-16-NW
T962-F11 WH-16-NW
X989-F16 OR-16-NWX989-F16 OR-16-NW X986-F4 YL-16-NW
X986-F4 YL-16-NW
X986-F4 YL-16-NWX989-F17 OR-16-NW
X989-F17 OR-16-NWX989-F8 OR-16-NW
X989-F8 OR-16-NWX984-F5 BR-16-NW
X984-F5 BR-16-NW
X984-F5 BR-16-NW
T864-F18 YL-16-HF
T864-F18 YL-16-HFT864-F15 YL-16-NW
T864-F15 YL-16-NW
T864-F19 YL-16-HF
T864-F19 YL-16-HF
T860-F21 OR-16-HFT860-F21 OR-16-HFT860-F20 OR-16-HF
T860-F20 OR-16-HF
T860-F14 OR-16-NW
T860-F14 OR-16-NW
X988-F9 PU-16-NW
X988-F9 PU-16-NW X988-F22 PU-16-NW
X988-F22 PU-16-NW
X988-F23 PU-16-NW
X988-F23 PU-16-NW
T856-F6 WH-16-NW
T856-F6 WH-16-NW
T856-F6 WH-16-NW
T857-F7 GN-16-NW
T857-F7 GN-16-NW
T857-F7 GN-16-NW
AFT INJECTOR CONNECTIONS WITHOUT BRAKE
CONNECTS TO A-C15IF OPTION IS USED
COIL JUMPER284-2407
LOW MOUNT IGNITION COIL
G828-U1 WH-18-GXLG833-U2 PK-18-GXLG849-U3 BR-18-GXL
U782-A113 PK-18-GXL
U782-A113 PK-18-GXL
U782-A114 PK-18-GXL
U782-A114 PK-18-GXL
200-AP2 BK-4SPARKPLUG WIRE268-1669
200 BK-16
U781-H1 WH-16U782-H2 GN-16Y777-H3 PK-16Y754-H4 YL-16Y776-H5 GN-16U782-H6 BU-16
G828-A117 WH-18-GXL
G828-A117 WH-18-GXL
G828-A118 WH-18-GXL
G828-A118 WH-18-GXL
G829-A119 GN-18-GXLG829-A119 GN-18-GXL
G829-A120 GN-18-GXL
G829-A120 GN-18-GXL
E795-A121 YL-18-GXL
E795-A121 YL-18-GXL
E795-A121 YL-18-GXL
Y923-A122 PU-18-GXL
Y923-A122 PU-18-GXL
Y923-A122 PU-18-GXL
H807-A33 YL-18-GXL
H807-A33 YL-18-GXL
K739-A56 BU-16-HV
K739-A56 BU-16-HV
K739-A56 BU-16-HV
H807-A33 YL-18-GXL
Y921-A101 GN-18-GXL
Y921-A101 GN-18-GXL
Y921-A101 GN-18-GXL
Y922-A102 OR-18-GXL
Y922-A102 OR-18-GXLY921-L1 GN-18-GXLY921-L2 OR-18-GXL
CONNECT TO A-C35IF OPTION IS USED
T957-E29 PU-16-HF
T957-E29 PU-16-HF
T958-E12 YL-16-NW T958-E30 YL-16-HFT958-E30 YL-16-HF
T959-E13 BR-16-NW
T959-E31 BR-16-HF
T959-E31 BR-16-HF
T960-E32 BU-16-HF
T960-E32 BU-16-HF
T985-E33 WH-16-HF
T985-E33 WH-16-HF
T986-E34 GN-16-HF
T986-E34 GN-16-HF
T987-E35 GY-16-HFT987-E35 GY-16-HF
T988-E36 PU-16-HF
T988-E36 PU-16-HF
T961-J29 GN-16-HF
T989-J31 BU-16-HF
T962-J30 WH-16-HFT990-J32 BR-16-HF
T961-J29 GN-16-HF
T989-J31 BU-16-HF
T962-J30 WH-16-HF
T990-J32 BR-16-HF
T961-F24 GN-16-HF
T962-F25 WH-16-HF
T989-F26 BU-16-HF
T990-F27 BR-16-HF
T989-F26 BU-16-HFT961-F24 GN-16-HF
T962-F25 WH-16-HFT990-F27 BR-16-HF
123456
12
J-C62642407
34
12
J-C82642407
34
AB
J-C51539693
AB
J-C71539693
AB
J-C91539693
AB
J-C41539693
J-S3
J-S1
J-S4
J-S2
J-S5
AB
J-C101539693
AB
J-C111539693
AB
J-C121539693
J-S6
J-C11552272
J-C21552252
J-S10
J-S9
J-S8
J-S7
12
H-C12397352
3456
H-C22397352
12
F-C62642407
34
12
F-C82642407
34
AB
F-C51539693
AB
F-C71539693
AB
F-C91539693
AB
F-C41539693
F-S3
F-S1
F-S4
F-S2
F-C11552252
F-S8
F-S7
F-S6
F-S5
12
E-C52642407
34
12
E-C72642407
34
12
E-C92642407
34
12
E-C102642407
34
AB
E-C61539693
AB
E-C81539693
E-S1
E-S4
E-S2
E-S5
E-S3
E-C11552253
E-C42304013
123
E-C21552273
E-S6
E-S7
E-S8
E-S9
E-S10
E-S11
E-S12
E-S13
IVA OILPRESSURE SENSOR248-2168
ANALOG +5VGROUNDSIGNAL
SPARKPLUG2775439
GND
123456789101112131415161718192021222324252627282930313233343536373839404142434445464748495051525354555657585960616263646566676869707172737475767778798081828384858687888990919293949596979899100101102103104105106107108109110111112113114115116117118119120
A-C12645732J2
12
A-C92304011 L
12
A-C121552269
12
A-C112304011 L
12
A-C82304011 L
12
A-C72304011
A-C193E3364
A-S3
12
A-C152388245
12
A-C102304011 L
12
A-C372304011 L
12
A-C252305011 RE01
3456
A-S2
A-S1
A-S4
A-S7
A-C42370227
123
A-C52304013 L
123
12
A-C32304011
12
A-C142304011
12
A-C172304011 L
A-S5
A-C232304013 L
123
1A-T1131-1505
A-S8
12
A-C272304011 L
A-C202370227
123
A-C182304013
123
12
A-C242304011 L
A-C332304013 L
123
12
A-C22305008 L
34
12
A-C222305008 RE01
34
12
A-C212397349 RE01
34
12
A-C303E3382
3456
A-C62370227
123
12
A-C262397353 RE01
3456
A-C412304013
123
A-C422304013
123
A-C502305010 RE01
A-C512397352 RE01
1
2
A-C161552269
1
2
A-C311907612
345
6789
101112
12
A-C343E3376
34
1
2
A-C353E5179
3456789
101112
SIGNALGROUND
INLET MANIFOLD AIRTEMPERATURE SENSOR256-6453
SIGNALGROUND
COOLANT TEMPERATURE SENSOR256-6453
- S/T+ S/T
PRIMARY ENGINESPEED/TIMINGSENSOR (CRANKSHAFT)257-4302
BK-18WH-18
GN-16GN-16
IVA EOR (12V)265-4214
GN-16GN-16
IVA EOR (24V)265-4215
- S/T+ S/T
SECONDARY ENGINESPEED/TIMINGSENSOR (CAMSHAFT)257-4301
BK-18WH-18
SIGNALGROUND
AIR INLET TEMPERATURE SENSOR256-6453
SIGNALGROUND
FUEL TEMPERATURE SENSOR256-6453
ENGINE OIL PRESSURE SENSOR248-2167
+ VOLTSGROUNDSIGNAL
INLET MANIFOLD AIRPRESSURE SENSOR248-2165
+ VOLTSGROUNDSIGNAL
CGI ABSOLUTEPRESSURE SENSOR248-2162
+ VOLTSGROUNDSIGNAL
GN-16GN-16
GN-16GN-16
GN-16GN-16
FUEL ENABLE VALVE (24V)287-5783
GN-16GN-16
ARD FUEL ENABLE VALVE (12V) 287-5783
COIL GND
ECM GND
ARD MAIN FUEL PRESSURE SENSOR284-2728
+ VOLTSGROUNDSIGNAL
ARD PILOT FUEL PRESSURE SENSOR283-0242
+ VOLTSGROUNDSIGNAL
GN-16GN-16
ARD COMBUSTION AIRCONTROL VALVE287-3131
CGI DELTAPRESSURESENSOR248-2165
+ VOLTSGROUNDSIGNAL
1
AP-T2BOOT2
1
AP-T1 128-4182
DESIGNATION DESCRIPTION PART NUMBER CHG LVLA MAIN ENGINE HARNESS 291-9127 00
C LOW COIL JUMPER HARNESS 280-2407 00F INTERNAL HARNESS (AFT W/O BRAKE) 292-5550 00H OEM JUMPER XXX-XXXX 00J INTERNAL HARNESS (AFT) 292-5551 00E INTERNAL HARNESS (FORE) 292-5549 00N ARD SINGLE DPF 275-8739 00P OEM JUMPER XXX-XXXX XXU CGI MAF DELTA P JUMPER HARNESS 278-5325 00K DPF DUAL FILTER XXX-XXXX XXW CRANK CASE CONDENSATION PUMP JUMPER 283-3733 00L OCV FILTER PUMP JUMPER (FRONT) 292-0986 00L OCV FILTER PUMP JUMPER (REAR) 292-5609 00
INJECTOR 5+6 ACTUATOR #2 HIGH SIDE
INJECTOR 3 ACTUATOR #1 RETURN
CRANKSHAFT (PRIMARY)SPEED/TIMING +
CAMSHAFT (SECONDARY) SPEED/TIMING +CAMSHAFT (SECONDARY) SPEED/TIMING -
TSR (FUEL,IMAT,CLNT,AIR INLET,CGI MAF TEMP)
ARD FUEL ENABLE VALVE
INJECTOR 5+6 ACTUATOR #1 HIGH SIDE
ENGINE OIL PRESSURE
CRANKSHAFT (PRIMARY)SPEED/TIMING -
PSR (IMAP, OIL, CGI DP, CGI ABS)
INJECTOR 1+2 ACTUATOR #1 HIGH SIDE
INJECTOR 3+4 ACTUATOR #2 HIGH SIDE
INJECTOR 5 ACTUATOR #1 RETURN
TDC SERVICE PROBE +
ARD COMBUSTION AIR CONTROL VALVE RETURN
INJECTOR 6 ACTUATOR #1 RETURN
IVA 6 RETURN
INJECTOR 4 ACTUATOR #1 RETURN
INJECTOR 3+4 ACTUATOR 1 HIGH SIDEINJECTOR 1 ACTUATOR #1 RETURN
INJECTOR 2 ACTUATOR #1 RETURN
TDC SERVICE PROBE -
ARD COMBUSTION AIR CONTROL VALVE
SENSOR +5V IVA OIL PRESSURE
PRESSURE SENSOR +5V (OIL, IMAP, BARO)
BRAKE SOLENOID LOW/HIGH
BRAKE SOLENOID MED/HIGH
IVA END OF RAIL VALVE
ENGINE CONTROL MODULE262-9112
ECM P2
IVA 4 RETURN
IVA 1 RETURN
PARTICULATE TRAP #2 OUTLET TEMPERATURE
IVA 1+2 HIGH SIDE
AIR INLET TEMPERATURE
INJECTOR 1+2 ACTUATOR #2 HIGH SIDE
DPF SENSOR RETURN PARTICULATE TRAP #1 OUTLET TEMPERATURE
PRESSURE SENSOR RETURN (VVA)
IVA OIL PRESSURE SENSOR
ARD PILOT FUEL PRESSURE
BRAKE RETURNPARTICULATE TRAP #2 INLET TEMPERATURE
CGI MAF VENTURI DELTA PRESSUREINLET MANIFOLD AIR PRESSURE
IVA 2 RETURNIVA 5 RETURN
IVA 3 RETURN
CGI ACTUATOR -
CGI ACTUATOR +ARD ACTUATOR RETURN (ARD VALVES)
PARTICULATE TRAP #1 INLET TEMPERATURE
IVA 5+6 HIGH SIDECGI ABSOLUTE PRESSURE
ARD FUEL PRESSURE CONTROLARD FUEL PRESSURE CONTROL RETURN
PARTICULATE TRAP #1 DELTA PRESSUREIVA 3+4 HIGH SIDE
COOLANT TEMPERATURE
SENSOR +5V ARD
ARD SENSOR RETURN
ARD IGNITION PRIMARY RETURN
EXHAUST GAS TEMPERATURE 2 (COMBUSTION DETECTION)
INJECTOR 6 ACTUATOR #2 RETURN
INJECTOR 4 ACTUATOR #2 RETURN
INJECTOR 3 ACTUATOR #2 RETURNINJECTOR 5 ACTUATOR #2 RETURN
ARD IGNITION PRIMARY HIGH SIDE
INJECTOR 2 ACTUATOR #2 RETURN
INJECTOR 1 ACTUATOR #2 RETURN
CGI TEMP SENSOR
EXHAUST GAS TEMPERATURE 1 (TUBRO OUTLET TEMP)
EXHAUST GAS TEMPERATURE 3 (COMBUSTION BOUNDARY)
(IVA EOR) RETURN
SENSOR +5V DPF
ARD MAIN FUEL PRESSURE SENSOR
PARTICULATE TRAP #2 DIFFERENTIAL PRESSURE
FUEL TEMPERATUREINLET MANIFOLD AIR TEMPERATURE
OIL RECOVERY PUMP
OIL RECOVERY PUMP RETURN
CRANK CASE PRESSURE
ARD COMBUSTION MAF DELTA PRESSURE
Y750-CR1 YL-16
Y751-CR3 OR-16200-CR2 BK-16
CF-C12304014123
CF-C22304013
1234
+ VOLTSGROUNDSIGNAL
OR-18BK 18WH 18
12
ARD BOUNDARYTEMPERATURE SENSOR274-80083
4
IGNITION COILHIGH MOUNT277-8354
123
123
304mm PIGTAIL+ VOLTSGROUNDSIGNAL
OR-18
BK 18
WH 18
1234
U-C22304013
123
U-C12304014
1
AP-T4 BOOT2
SPARKPLUG L2775439
IGNITION COILLOW MOUNT277-8354
123
123
304mm PIGTAIL
1
AP-T3 128-4182
ARD GND
1
A-T2 131-15051
A-T3 7H-1176
CRANKCASE PRESSURE SENSOR284-5320
+ VOLTSGROUNDSIGNAL
ARD COMBUSTION MAFDELTA PRESSURE SENSOR284-5320
+ VOLTSGROUNDSIGNAL
J403/P403
TYPICAL VEHICLE HARNESS WIRING DIAGRAMCIRCUITS WITHIN THIS AREA ARE RECOMMENDATIONS
KEYSWITCHOFFONSTART
GROUND
ALTERNATOR STARTERMOTOR
BATTERY 3 BATTERY 2 BATTERY 1
ENGINEBLOCK
H795-PK C975-WH
CRUISE CONTROL ON/OFF SWITCH
H795-PK
RETARDER SOLENOID ON/OFF SWITCH
H795-PK
CLUTCH PEDAL POSITION SWITCH N/C
C977-BU
(PEDAL RELEASED POSITION)
A/C HIGH PRESSURE SWITCH N/C
H795-PK E971-GN
COMPONENTS WITHIN THIS AREA ARE CATERPILLAR PROVIDED/OEM INSTALLED
ACCELERATOR PEDAL POSITION SENSOR
ACCELERATOR PEDAL SENSOR/SWITCH SENSOR COMMON+8V
ACCELERATOR PEDAL POSITION
BKRDWH
BAC
H795-PKC985-BUC986-BR
PASSIVE MAGNETICVEHICLE SPEED
SENSOR
LOMED
HILOMED
HI
(PEDAL RELEASED POSITION)
H795-PK C992-PU
SERVICE BRAKE PEDAL POSITION SWITCH N/C
10A
10A
10A
10A
H795-PK
SET/RESUME SWITCH
C978-BRC979-OR
TO CHASSISJ1939 DATALINK
J1939+J1939-
J1939 SHIELDJ1587+J1587-
BAJHGFEDC
E793-BUE794-YLA249-BKK990-GNK900-YL
+ BATTERY- BATTERY
9 PIN CABCONNECTOR
AFTERTREATMENTREGENERATION LAMP
HIGH EXHAUSTTEMPERATURE LAMP
WARNING LAMP
CHECK ENGINE LAMP
TO + BATTERY
L994-YL
659-PK
SPEEDOMETER
TACHOMETER
SIGNAL +
SIGNAL -
SIGNAL +SIGNAL -
C974-PU
C973-GN
450-YL
451-BR
14 AWG GXL
14 AWG GXL
14 AWG GXL
14 AWG GXL
14 AWG GXL14 AWG GXL14 AWG GXL
14 AWG GXL
G808-BUG809-GN
12
COOLING FANSOLENOID
ARCSUPPRESSOR
NOTE A
G840-PUC986-BRC985-BUH795-PK
G809-GNG808-BU
E971-GN
C977-BU
E717-GN
E716-GY
C975-WH
C992-PU
C979-ORC978-BR
229-BK
229-BK229-BK229-BK
101-RD
101-RD
101-RD
101-RD
E793-BUE794-YLA249-BKK990-GNK900-YLJ906-BR
450-YL
451-BR
L994-YL659-PKG880-PKK998-BU
C974-PU
C973-GN
NOTE A P11607689
C985-BUH795-PK
E794-YLE793-BU
G840-PUC977-BUE716-GY
L994-YL659-PK
G809-GNG808-BU
K990-GNC978-BRC974-PUC973-GN450-YL451-BRE717-GNE971-GNA249-BK
C979-ORC992-PU
101-RD
101-RD101-RD
101-RD
C975-WH
229-BK
229-BK
229-BK
J906-BR
K900-YL
229-BK
C986-BR
+5VINPUT SENSOR COMMON #2+8VAP SENSOR/SWITCH COMMONINPUT #6INPUT #4
OUTPUT #2OUTPUT #5OUTPUT #3OUTPUT #4
INPUT #14INPUT SENSOR COMMON #1OUTPUT #6OUTPUT #7OUTPUT #8 (COOLING FAN)CLUTCH PEDAL POSITION SWITCHRETARDER SOLENOID LOW/HI SWITCHINPUT #15 POSITIVEINPUT #15 NEGATIVEINPUT #10INPUT #9CHECK ENGINE LAMPWARNING LAMPHIGH EXHAUST TEMPERATURE LAMPAFTERTREATMENT REGENERATION LAMPVEHICLE SPEED IN POSITIVEVEHICLE SPEED IN NEGATIVEJ1939 DATA LINK NEGATIVECRUISE CONTROL SETSPEEDOMETER POSITIVESPEEDOMETER NEGATIVETACHOMETER POSITIVETACHOMETER NEGATIVERETARDER SOLENOID MED/HI SWITCHINPUT #11J1939 DATA LINK SHIELD
SERV. BRAKE PEDAL POSITION SWITCHCRUISE CONTROL RESUME
INPUT #7INPUT #5UNSWITCHED + BATTERY
J1939 DATA LINK POSITIVEENGINE COOLANT LEVEL NORMAL
UNSWITCHED + BATTERYUNSWITCHED + BATTERY
UNSWITCHED + BATTERYENGINE COOLANT LEVEL LOW
INPUT #1
INPUT #2CRUISE CONTROL ON/OFF SWITCHINPUT #3
INPUT #12- BATTERYINPUT #13- BATTERYACCELERATOR PEDAL POSITION- BATTERYINPUT #8-BATTERYIGNITION KEY SWITCH
J1587 DATA LINK POSITIVEJ1587 DATA LINK NEGATIVE
N/O RELAY
TO VEHICLECOMPONENTS
NOTEB & E
NOTEB & E
NOTE Z
NOTE D
NOTEC & F
G880-PKK998-BU
PARTICULATE TRAP 1SINGLE FILTER CONNECTION
PARTICULATE TRAP 2DUAL FILTER CONNECTION
12
TIMING CALIBRATION (TC)PROBE
CGI TEMPERATURESENSOR280-3921
OIL RECOVERYPUMP
ARD PILOT FUELCONTROL VALVE285-8735
ARD MAIN FUELCONTROL VALVE285-8734
+ VOLTSGROUND ARD TURBO OUTLET AND
FLAME DETECT SENSOR288-6820
SIGNAL 1 TURBO OUTLET TEMPSIGNAL 2 FLAME DETECT TEMP
264-5732
123456789
232425262728293031
22
44
60
68
69707172737475
88
899091929394959697
110
120
45464748495051
1112131415161718192021
32
3334353637383940414243
52
53545556575859
61626364656667
7778798081828384858687
76
99100101102103104105106107108109
98
111112113114115116117118119
10
2 1
155-2269
230-4013
1RED
23
237-0227
123GRAY
58
48
40
32
24
14
1
70
57
47
39
31
23
13
160-7689
B BA
153-9693
12
34
RED
230-5008
1 2
3 4
RED
264-2407
155-2273
6
52
1
3 4
3E-3382
4 3
1
25
6
1 2 3
230-4014
RED
12
230-4011
3E-3376
134
2
155-2272
1
34
2
155-2252
9
4
8
5
12 11
21 6
7
3
10
238-8245
230-5011
239-7353
239-7349
TOP VIEW OF ENGINE
BRAKE SOLENOID5 & 6 CONNECTOR
J-C12
BRAKE SOLENOID3 &4 CONNECTORJ-C11 BRAKE SOLENOID
1 & 2 CONNECTORJ-C10
AFT HARNESSCONNECTORSJ-C1, J-C2
IVA 6CONNECTOR
J-C9
IVA 5CONNECTOR
J-C7
INJECTOR 6CONNECTOR
J-C8
INJECTOR 5CONNECTOR
J-C6
IVA 4CONNECTORJ-C5
INJECTOR 4CONNECTOR
E-C10
IVA 3CONNECTORJ-C4
INJECTOR 3CONNECTORE-C9
IVA 2CONNECTORE-C8
INJECTOR 2CONNECTORE-C7
IVA 1CONNECTORE-C6
INJECTOR 1CONNECTORE-C5
IVA OIL PRESSURESENSOR CONNECTORE-C4
FORE HARNESSCONNECTORE-C1, E-C2
LEFT SIDE VIEW OF ENGINEFRONT VIEW OF ENGINE
FORE INJECTORSCONNECTORS
A-C30, A-C31 AFT INJECTORSCONNECTORSA-C34, A-C35
INLET MANIFOLDAIR PRESSURE
SENSOR CONNECTORA-C6
CRANKCASE PRESSURESENSOR CONNECTOR
A-C41
ARD FUEL ENABLEVALVE CONNECTORA-C17
PRIMARY ENGINESPEED/TIMING
SENSOR CONNECTOR(CRANKSHAFT)
A-C8
OIL RECOVERYPUMP CONNECTOR
A-C16
ENGINE OILPRESSURE SENSORCONNECTORA-C4
TIMING CALIBRATION (TC)PROBE CONNECTORA-C12
FUEL TEMPERATURESENSOR CONNECTORA-C10
INLET MANIFOLD AIR TEMPERATURESENSOR CONNECTORA-C9
SECONDARY ENGINESPEED/TIMINGSENSOR CONNECTOR(CAMSHAFT)A-C7
WIRE1914 OR-10233-6196
OEM CIRCUITOEM CIRCUITOEM CIRCUIT
OEM CIRCUITCONNECT TO
A-C39WHEN USED
CONNECT TOA-C38
WHEN USED
AIR INLET SHUTOFF
BK-18BK-18
AIR INLETSHUTOFF RELAY241-88371
AIR INLETSHUTOFF SOLENOID2285826
VEHICLEBATTERY
NEG POS
MANUAL AIRINLET SHUTOFFOPERATOR INTERFACE
1
R-T2131-1497
1
R-T1131-1494
12
R-C11552269
1
2
AR-C381552269
1
2
AR-C401552269
12
AR-C393E3364
386-AR116 PK-18-GXL
386-AR115 PK-18-GXL
K739-AR127 BU-18-GXL
1
2
NOTE J
386-AR116 PK-18-GXL386-AR116 PK-18-GXL
386-AR112 PK-18-GXL
AR-S11
K739-AR127 BU-16-GXLK739-AR126 BU-16-HV
K739-AR56 BU-16-HV
AR-S13
NOTE J
NOTE J
HWT INLET AIR SHUTOFF 386-AR112 PK-18-GXL
NOTE J
TOP VIEW OF ENGINE
ARD PILOT FUELCONTROL VALVECONNECTORA-C3
ARD MAIN FUELCONTROL VALVECONNECTORA-C14
CGI ABSOLUTEPRESSURE SENSORCONNECTORA-C5
IVA EORCONNECTORA-C15
ARD COMBUSTIONAIR CONTROL VALVECONNECTORA-C27
REAR VIEW OF ENGINE
CGI DELTA PRESSURE SENSOR CONNECTORA-C33
ARD MAIN FUELPRESSURE SENSORCONNECTORA-C20
ARD PILOT FUELPRESSURE SENSORCONNECTORA-C18
RIGHT SIDE VIEW OF ENGINE
CGI ACTUATORCONNECTORA-C24
AIR INLET TEMPERATURESENSOR CONNECTORA-C37
COOLANT TEMPERATURESENSOR CONNECTORA-C11
ARD COMBUSTION MAFDELTA PRESSURE SENSORCONNECTORA-C42
ARD COMBUSTIONAIR CONTROL VALVECONNECTORA-C27
IGNITION COILCONNECTORA-C23
FORE INJECTORCONNECTOR 2
AFT INJECTORCONNECT0R 2
AR MAIN ENGINE HARNESS W/ ASO 286-8235 00
ARD BOUNDARYTEMPERATURE SENSORCONNECTORA-C21
ARD TURBO OUTLET ANDFLAME DETECT SENSORCONNECTORA-C22
SENSOR / ACTUATOR SUPPLY
SIGNAL PLUS TO ECM
(+) BATTERY SWITCHED
SIGNAL MINUS TO ECM
(+) BATTERY
(-) BATTERY / SENSOR RETURN
STARTING CIRCUIT
J1587 DATA LINK
CONTROL PLUS FROM ECMCONTROL MINUS FROM ECM
J1939 DATA LINK
COMPONENTS ARE SHOWN INSTALLED ON A FULLY OPERABLE ENGINE WITH KEYIN OFF POSITION AND ENGINE NOT RUNNING.
DASHED FONT INDICATES AN ATTACHMENT COMPONENT OR HARNESS.
ELIMINATION OF ANY COMPONENTS SHOWN WILL DISABLE CERTAIN ENGINE FEATURES.CONTACT CATERPILLAR ENGINEERING WHEN CONSIDERING COMPONENT REMOVAL.
NO ADDITIONAL CONNECTIONS ARE ALLOWED TO ANY WIRES WITHOUT CATERPILLAR ENGINEERING APPROVAL.
THIS SCHEMATIC IS FOR THE C13 ON-HIGHWAY ENGINE (S/N: LEE1-840)DIAGRAM WIRING PART NUMBER 238-6712 CHG 11
NOTE A: WIRES TWISTED ONE TWIST PER 25mm.NOTE B: FOR SPEEDOMETERS OR TACHOMETERS WITH A SINGLE SIGNAL INPUT TERMINAL, EITHER ONE OF THE TWO SIGNAL OUTPUT LINES FROM THE ECM CAN BE USED. LEAVE THE REMAINING LINE DISCONNECTED, DO NOT CONNECT TO GROUND.NOTE C: "SINGLE" WINDING MAGNETIC PICKUP SENSOR RECOMMENDED.NOTE D: THESE CONNECTIONS ARE UNSWITCHED, DIRECT CONNECTION TO THE BATTERY IS NOT REQUIRED.NOTE E: THE ECM SPEEDOMETER AND TACHOMETER OUTPUT SIGNAL LINE VOLTAGES ARE ZERO-CROSSING SQUARE WAVES. THE SPEEDOMETER SIGNALS AT J1-37 AND J1-36 ARE COMPLEMENTS OF EACH OTHER. THE TACHOMETER SIGNALS AT J1-38 AND J1-39 ARE COMPLEMENTS OF EACH OTHER. MAXIMUM SIGNAL AMPLITUDE OF J1-36, J1-37, J1-38, AND J1-39 IS +/- 10 VOLTS. AMPLITUDE WILL BE +/- 5 VOLTS OR GREATER IF LOAD CURRENT IS LESS THAN 4mA.NOTE F: IF AN ELECTRONIC SIGNAL IS PROVIDED IN PLACE OF A PASSIVE MAGNETIC SENSOR, CONNECT THE ELECTRONIC SIGNAL INPUT TO THE +SIGNAL PIN, THE -SIGNAL PIN SHOULD NOT BE CONNECTED OR GROUNDED WITH ELECTRONIC SIGNAL INPUTS.NOTE G: FOR HIGH FUEL FILTER MOUNT, WIRE G833 A46 WILL CONNECT TO SIDE 1 ON THE SPLICE. FOR MID FUEL FILTER MOUNT, WIRE G833 A46 WILL ATTACH TO SIDE 2 OF THE SPLICE (AS SHOWN).NOTE H: ARD GROUND WIRE IS PART OF SPARKPLUG WIRE P/N 286-7949.NOTE J: WIRING ONLY EXISTS ON HARNESS 286-8235 FOR THE AIR INLET SHUTOFF OPTION. ON ENGINES WITHOUT AIR INLET SHUTOFF OPTION, WIRE 386 DOES NOT EXIST AND WIRE K739 CONNECTS ECM J2 PIN 14 TO A-C34 PIN 3. NOTE Z: THE CONNECTOR ON THIS SCHEMATIC IS BLACK AND CONNECTS DIRECTLY TO SERVICE TOOL CABLE 157-4829. THE DIAGNOSTIC CONNECTOR NOT SHOWN HAS +BATTERY ON PIN (A) AND -BATTERY ON PIN (B). THIS CONNECTOR IS GRAY AND CONNECTS TO SERVICE TOOL CABLE 139-4166.
CIRCUIT GROUPINGDESIGNATION#H
ATCH WIRE, CABLE COMPONENT
CIRCUIT NOT CONNECTED
SPLICE
BLADE, SPADE, RING,OR SCREW TERMINAL
INTERNAL ELECTRICALCONNECTION TO SURFACEOF COMPONENT
ELECTRICAL CONNECTIONTO MACHINE STRUCTURE
CONNECTOR
SYMBOL DESCRIPTION
BLUE
GREEN
BU
GN
RD
WH
OR
YL
PK
BK
BROWN
PURPLE
GRAY
BLACK
COLORABBREV
PINK
YELLOW
ORANGE
WHITE
RED
BR
PU
GY
PRESSURE SENSOR RETURNPSR
EOR
MAF
ARD
CGI
IMAP
TEMPERATURE SENSOR RETURN
INLET VALVE ACTUATOR
DESCRIPTIONACRONYM
INLET MANIFOLD AIR PRESSURE
CLEAN GAS INDUCTION
CAT REGENERATION SYSTEM
MASS AIR FLOW
END OF RAIL
TSR
IVA
ASO AIR SHUTOFF
PARTICULATETRAP 2 DUALFILTER CONNECTORA-C26
PARTICULATETRAP 1 SINGLEFILTER CONNECTORA-C25
Y922-A102 OR-18-GXL