Post on 15-Apr-2017
Créer de la valeur dans l’économie digitaleComment mettre l’usine au cœur de l’Industrie du futur avec SAP ?
2
Re-imagine everything
RE-IMAGINE BUSINESS MODELS
RE-IMAGINEBUSINESS PROCESSES
RE-IMAGINE WORK&TALENT
• Performance/outcome based
contractingfrom CAPEX to OPEX
• Customer Centricity Segment of one through Omni-
Channel Commerce
• Solution Provider NetworksProducts + Services + Software within
the ecosystem
• 3D PrintingNew distribution model for aftermarket
• Smarter ProductsFrom insights to action connected to
the internet of things
• Collaborative EngineeringThe Product Innovation Platform
• Aftermarket is the profit makerRedesigned and optimized customer
service
• Real-time Supply ChainReduce costs and manage increasing
manufacturing rates
• Industry 4.0 - Smart FactoryDigitally-enabled machinery and
equipment
• Talent DevelopmentAttract, recruit and develop talents
• Workforce Engagement Invigorate the changing workforce with
the best technology
• Digitize WorkEliminate manual steps
• Improve ProductivityTransparency and access to data
• Predictive and self-learningImprove collaboration and optimize
business decisions
3
THE WHAT:
Using digital technology
to transform the
customer experience,
operational processes
and business models
THE HOW:
Successful transformations
depend as much on how
firms manage digital
transformation than solely
on implementing new
technologies
3 Core Business
Topics:
Product Development &
Program Management
Operations,
Manufacturing & Supply
Chain
Customer Management
Enabled by a 4th:
Human Resources &
Communication
Concrete Projects:
Use Cases
Technology Drivers &
Solution Providers
Value Drivers & KPIs
New key role teaming with Heads of LoB and CIO
A Digital Enterprise programSAP “Industrie du futur” customer: Faurecia
© 2015 SAP SE or an SAP affiliate company. All rights reserved. 4© 2015 SAP SE or an SAP affiliate company. All rights reserved. 4
Industry 4.0 – Cyber-physical Systems / M2M
Digitization is Priority #1Additive Manufacturing – 3D Printing Simple Touch Screens - Mobile
Robotics – ASRS – AGV – Drones Augmented Reality - Wearables
© 2015 SAP SE or an SAP affiliate company. All rights reserved. 5© 2015 SAP SE or an SAP affiliate company. All rights reserved. 5
Industry 4.0 – Transformation in Manufacturing
Multiple Dimensions
People Transformation Digital Natives – Digital Immigrants
Information Transformation – IT / OT Security Transformation
Process Transformation
MES
Automation
ERP
Design Plan Make Operate Deliver
Standardization
Digital
Repeatable
© 2016 SAP SE or an SAP affiliate company. All rights reserved.
Trends Impacting ManufacturingDigital transformation in the extended supply chain
Sharing EconomyBusiness Network
Resource ScarcitySustainability
De
sig
nR
es
po
ndEnd-to-End
Visibility
Individualized ProductsIndustry 4.0
Customer CentricityOmni-Channel
Customers & Markets
Products & Assets
People & Resources
Suppliers & Logistics
© 2016 SAP SE or an SAP affiliate company. All rights reserved.Source: Shell energy scenarios 2050, 2015
Workforce Engagement
Digital Core
Supplier collaborationbusiness networks
Assets and the internet of things
SAP HANA Cloud Platform
Customer-experience
Omni channel
SAP HANA Platform
SAP Point of View:A simple Systems Architecture for the Digital Manufacturing Company
© 2016 SAP SE or an SAP affiliate company. All rights reserved.
Factory 4.0: Roland Berger Point of View
© 2016 SAP SE or an SAP affiliate company. All rights reserved.
Industry 4.0: BCG Point of View
© 2016 SAP SE or an SAP affiliate company. All rights reserved.
Industry 4.0: McKinsey Point of View > The Digital Kompass
© 2016 SAP SE or an SAP affiliate company. All rights reserved. ‹#›
Industry 4.0 in action Customer case studies per scenario of
connected manufacturing
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The Connected Manufacturing – 5 scenarios
5 Scenarios:
1. Shop floor to Top floor
Intra company vertical integration
1
2. Machine to Machine
Autonomous machines
2
3. eCommerce Integration
Direct integration of online
configurators3
4. Manufacturing Collaboration
- Visibility
- Genealogy
- Quality
- Kanban / Direct replenishment
4
5. Machine Cloud
- Predictive maintenance
- Predictive quality
55
© 2016 SAP SE or an SAP affiliate company. All rights reserved. 13© 2016 SAP SE or an SAP affiliate company. All rights reserved. 13
1) Shop Floor to Top Floor: Connected Manufacturing
Company
Solution
Benefits
Harley-Davidson is a legendary motorcycle
manufacturer.
Situation: Need to optimize manufacturing processes in a
completely rebuilt factory, making one factory out of five.
• SAP ERP
• SAP Advanced Planner Optimizer
• SAP Manufacturing Integration and Intelligence (MII)
• SAP Manufacturing Execution (ME)
• Integration of shop floor equipment like cranes
• Costs: -7%
• Delivery time down from 21 days to 6 hours
• Agility and predictiveness
• Improved quality
© 2016 SAP SE or an SAP affiliate company. All rights reserved.
Process Innovation
• Each bike is customized individually
• IoT-powered manufacturing planning and execution
© 2016 SAP SE or an SAP affiliate company. All rights reserved. 14
2) Machine to Machine: IoT-optimized Engine Testing
© 2016 SAP SE or an SAP affiliate company. All rights reserved.
Company
Solution
Benefits
In line with its motto “Driving
performance”, Mercedes-AMG
develops high performance cars.
Situation: Engine testing is a costly and data-intensive
process. While most engine failures occur within minutes,
failed tests could not be identified until after completion,
resulting in hours of lost time and resources.
• IoT-enabled test bench
• SAP HANA to manage sensor data
• SAP ERP on HANA for Quality Management
• Real-Time Quality Assurance solution (RQA)
• SAP Business Objects products for analysis
• Mobile app for engineers
• >76% improved processes
• 94% faster runtimes
• 1 day equivalent increase in weekly testing capacity
Process/Technology Innovation
• One integrated real-time platform for engine testing, development and QA
• Flexible and consistent documentation of polytechnical engine data in real-time:from test-benches over test tracks to long-run tests
• New analytics techniques forsemi-automation of thetesting process
© 2016 SAP SE or an SAP affiliate company. All rights reserved. 15
3) eCommerce Integration: Fully automated valve
assembly + Model Factory
Benefits
• Shorter production times
• Quicker reaction to customer orders
• Energy consumption reduction
Company
Festo AG & Co. KG is a business
group of control and automation
technology among the world's leading
automation companies
Situation: The challenge was fully automated high number of
variants of the valve series to be mounted on a line.
© 2016 SAP SE or an SAP affiliate company. All rights reserved.
Process Innovation
• The automation concept combines the ERP system with the PLC level.
• An intelligent recipe management determines the assembly steps and specifications for product.
• Configuration of some parameters made directly by customer can be transmitted to the shop flow control to react immediately to customer’s requirements.
Solution
• SAP ERP
• SAP ManufacturingExecution (SAP ME)
• Online Shop
© 2016 SAP SE or an SAP affiliate company. All rights reserved. 16
4) Manufacturing Collaboration: Adaptive Logistics
© 2014 SAP SE or an SAP affiliate company. All rights reserved.
Company
Solution
Process/Technology Innovation
Benefits
Still is a leading supplier of forklift trucks,
platform trucks and tractors plus the latest
intra-logistics systems.
Situation: Still is evolving from a pure product to a services
company.
• Still cubeXX concept forklift truck
• SAP HANA Cloud Platform
• SAP Extended Warehouse Management (EWM)
• Mobile app for warehouse worker
• Efficient, fast and save logistics processes
• Reduced time effort for material handling
• Also applicable for fleet management optimization
• The on-board IoT connector connects the forklift truck with cyber physical systems and cloud apps.
• The warehouse worker uses a smart device to manage tasks between people and machines.
• A 3D picture of the environment is used for orientation and the truck positioning.
• The truck directly receives warehouse tasks from SAP EWM.
© 2016 SAP SE or an SAP affiliate company. All rights reserved.
© 2016 SAP SE or an SAP affiliate company. All rights reserved. 17© 2016 SAP SE or an SAP affiliate company. All rights reserved. 17
5) Machine Cloud: SAP Predictive Maintenance and Service
Company
Solution
Process Innovation
Benefits
GEA, the leading manufacturer of separators and
decanters for industrial usage.
Situation: lacking service contract compliance
• SAP HANA Cloud Platform
• SAP Predictive Maintenance & Service – Cloud Edition
• ifm adaptor
• SAP IoT connector
• SAP CRM Service
• Service execution based on real-time machine data
• Increased machine uptime
• Improved service contract compliance
• Higher service productivity
Spare Parts &
Tools
Remote
Service
Engineer
Real-time
Monitoring
© 2016 SAP SE or an SAP affiliate company. All rights reserved.
Want to join the « Industrie du futur »
community?
Contact: Philippe GEOFFROYHead of Industry 4.0, SAP FrancePhilippe.geoffroy@sap.com@geoffroyphilip@sapfrance