Post on 25-Dec-2015
01.12.2014
Sr. No
1 TG 2BD
2 TG 1PM
3 TG 2Misc
4 ChillerBD
5 ChillerBD
6 ChillerBD
7 TG 2Misc
8 TG 2 Zero meter workshop Working table Sliding door fabrication Misc
17
1 TG 2
2 TG 1
3 TG Chiller
4 TG 2
5 TG 2 EXT#1AFTER QCNRV DRAIN TRAP JAMMING
6 TG 2 EXT#2 AFTER QCNRV DRAIN TRAP JAMMING
7 TG 2
8 ESP Chiller
Equipment/ Area Description of Job attended
Job Category (Improvement/Modification/P
M/BD/Work Request/Misc)
ACC Fan no 24:Gear Box all bolt tighten properly ,Oil drain out from gear box for PMI and hardness check of Gear internals
ACC Fan no 02:Gear Internal condition , PMI and hardness check of Gear internals
Turbine 02 Encloser Fitment(03nos panel fitment done out of 12)
Chiller-2 cooling fan-3 damaged,It's Base frame,Motor and fan fitment done trial to be taken
Chiller-2 cooling fan- 8 damaged,It's Motor and fan removed out from position
Chiller-2 cooling fan-3 damaged,It's Base frame,Motor and fan fitment done trialtaken two times
Shifting of 3mm plate from scrap yard for Zero meter workshop Working table Sliding door fabrication
Welding Machine
Total 06 nos welding machines condition found healthy(6 transformers)
Next Day Planning (01.12.14)
ACC Fan no 24:Gear Box all bolt tighten properly ,Oil drain out from gear box for PMI and hardness check of Gear internals
ACC Fan no 02:Gear Internal condition , PMI and hardness check of Gear internals
TG Chiller 2C compressor : Suction and discharge pressure low to be check,If require refrigerant to be feed
LP BYPASS#2 DOWN STREAM DRAIN TRAP TO EXHAUST DIVICE PASSIN
Turbine 02 Encloser Fitment(03nos panel fitment done out of 12)
Chiller-2 cooling fan-3 damaged,It's Base frame,Motor and fan fitment done trial to be taken
9 ESP Chiller
9 TG 2 Zero meter workshop Working table Sliding door fabrication
Chiller-2 cooling fan-3 damaged,It's Base frame,Motor and fan fitment done trialtaken two times
Assigned To Specific Observation Work Order No.
Pending
Pending
UPBiju James
UP
Pending
UP
Completed
UP
Tej+Suleman
Narayan+Sarif
Narayan+Sarif
Pending Work, If Any
Job Responsibility
Job Not taken due to PMI machine at castamet
Job Not taken due to PMI machine at castamet
Mahendra(F)+Narayan(F)+Ratan+Hamid
Tej+sarif+Suleman
No any fan or blade available with Elect dept for fitment
Vibrations are very high to be rectify
Jogendra+Gopal+Govind
Rack fabriation completed ,Sliding door fab UP
Next Day Planning (01.12.14)
Mahendra+Ratan+Hamid
Mahendra+Ratan+Hamid
TURBINE02.12.2014
Sr. No Assigned To
1 TG 2BD Pending
2 TG 1PM Pending
3 TG 2Misc UP
Biju James
4 TG 1JOP Suction filter cleaning work BD Completed
5 TG 1JOP Suction Back wash filter cleaning work BD Completed
6 TG 1BD Completed
7 AHU 9AHU Fresh air Blower impellar removal from motor shaft BD Completed
10 ChillerBD Pending
11 ChillerBD Pending
12 ChillerBD UP
14 TG 2
Misc
UP
15
16 Work Order Prepare for Job Planning17 Bill Prepare in ERP System Balaji Engineers18 Men Power Updation in system19 Weekly issuance planning20 Daily menpower updation 21 Site Round22 Job allotment Men power23 DJA Prepare
1 TG 2
2 TG 1
SHREE CEMENT LTD,BEAWARSHREE MEGA POWER 2 X 150 MW
GENERAL SHIFT MAINTENANCE LOG BOOK
Equipment/ Area Description of Job attended
Job Category (Improvement/Modification/PM/B
D/Work Request/Misc)
Pending Work, If Any
Job Responsibility
ACC Fan no 24:Gear Box all bolt tighten properly ,Oil drain out from gear box for PMI and hardness check of Gear internals
ACC Fan no 02:Gear Internal condition , PMI and hardness check of Gear internals
Turbine 02 Encloser Fitment(03nos panel fitment done out of 12)
Narayan(f)+Hamid(w)+Kisan(kh)
Mahendar+Ratan
Narayan(kh)+Suleman
Duplex filter cleaning work (1A)Narayan(kh)+Suleman
Mahendar+Ratan
Chiller-2 cooling fan-3 damaged,It's Base frame,Motor and fan fitment done trial to be taken
Chiller-2 cooling fan- 8 damaged,It's Motor and fan removed out from position
Chiller-2 cooling fan-3 damaged,It's Base frame,Motor and fan fitment done trialtaken two times
Zero meter workshop Working table Sliding door fabrication
Sokin+Usman+Riyaz
Welding Machine
Total 06 nos welding machines condition found healthy(6 transformers)
Engineer Job
Next Day Planning (02.12.14)
ACC Fan no 24:Gear Box all bolt tighten properly ,Oil drain out from gear box for PMI and hardness check of Gear internals
MPB 278171,Height Pemit no 447
Mahendra+Ratan+Hamid
ACC Fan no 02:Gear Internal condition , PMI and hardness check of Gear internals
MPB 277141,Height Pemit no 428
3 TG Chiller MPB 279300 .Tej+Suleman
4 TG 2
5 TG 2 EXT#1AFTER QCNRV DRAIN TRAP JAMMING Narayan+Sarif
6 TG 2 EXT#2 AFTER QCNRV DRAIN TRAP JAMMING Narayan+Sarif
7 TG 2
8 ESP Chiller
9 ESP Chiller
9 TG 2
S No Qty Used
B. WorkShop related Job If any
S No Qty Used
1
C. Scaffolding work
S No Particulars Qty Used
D. Improvement related Job
S No
TG Chiller 2C compressor : Suction and discharge pressure low to be check,If require refrigerant to be feed
LP BYPASS#2 DOWN STREAM DRAIN TRAP TO EXHAUST DIVICE PASSIN
Mahendra+Ratan+Hamid
Turbine 02 Encloser Fitment(03nos panel fitment done out of 12)
Chiller-2 cooling fan-3 damaged,It's Base frame,Motor and fan fitment done trial to be taken
Chiller-2 cooling fan-3 damaged,It's Base frame,Motor and fan fitment done trialtaken two timesZero meter workshop Working table Sliding door fabrication
Material Consumed
Any Other Remarks
Approval Taken (Y/N)
Approval Taken (Y/N)
Manpower Required
Expected Hours
TURBINE03.12.2014
Sr. No
1 BD UP
2
BD UP
3
ESP Chiller BD Completed
4
Misc Completed
5
TG 2 Pending
6
TG 1 PM Pending
8TG 2 BD Pending
9 TG 2 EXT#1AFTER QCNRV DRAIN TRAP JAMMING BD Pending
SHREE CEMENT LTD,BEAWARSHREE MEGA POWER 2 X 150 MW
GENERAL SHIFT MAINTENANCE LOG BOOK
Equipment/ Area Description of Job attended
Job Category (Improvement/Modification/PM/B
D/Work Request/Misc)
Pending Work, If Any
Admin Building
Ground floor sliding Door Jam due to its Glass frame Holding screw sheared out,So its top out side channel block removed out then sliding mechanisam alignment done,M8 size Drilling and Tapping done then New CSK Bolt provided instead of M4*12mm for proper strengthning of top frame
Oil centrifuse Tg 2
Oil centrifuse booster pump found noisy operation and leakage from oil seal: Pump internal check found gear locking pin sheraed out also coupling key and spider found damage
Chiller-2 cooling fan-9 damaged,So it's motor and fan removed out then It's Base frame stratning done after that frame, Motor and fan fitment done ,New Vibration pad prepared from 12mm thk Neoprene rubber ,trial taken found ok
TG Chiller 3B
TG Chiller 2C compressor : Suction and discharge pressure low as per process report checked found suc pr 26psi and disch.pr 165psi,Loading not increase from 80% due to low cooling demand
ACC Fan no 24:Gear Box all bolt tighten properly ,Oil drain out from gear box for PMI and hardness check of Gear internals
ACC Fan no 02:Gear Internal condition , PMI and hardness check of Gear internals
LP BYPASS#2 DOWN STREAM DRAIN TRAP TO EXHAUST DIVICE PASSIN
10TG 2 EXT#2 AFTER QCNRV DRAIN TRAP JAMMING BD Pending
11 TG 2 Misc UP
12
ESP Chiller BD UP
13TG Misc Completed
14TG 2 Misc Pending
1516 Work Order Prepare for Job Planning17 Bill Prepare in ERP System Balaji Engineers18 Men Power Updation in system19 Weekly issuance planning20 Daily menpower updation 21 Site Round22 Job allotment Men power23 DJA Prepare
Next day Planning 03.12.14
1 BD
2 TG 2 BD
3 TG 1 PM
4 TG 2 BD
5 TG 2 EXT#1AFTER QCNRV DRAIN TRAP JAMMING BD
6 TG 2 EXT#2 AFTER QCNRV DRAIN TRAP JAMMING BD
Turbine 02 Encloser Fitment(03nos panel fitment done out of 12)
Chiller-2 cooling fan-3 damaged fan removed out ,problem found in t's motor so motor fitment done after electrical clearance
MS plate 3mtr *6mtr shifted from near chimney to TG 2 zero meter for TG 0 mtr workshop Rack fabZero meter workshop Working table Sliding door fabrication
Welding Machine
Total 06 nos welding machines condition found healthy(6 transformers)
Engineer Job
Oil centrifuse Tg 2
Oil centrifuse booster pump found noisy operation and leakage from oil seal: Pump internal check found gear locking pin sheraed out also coupling key and spider found damage
ACC Fan no 24:Gear Box all bolt tighten properly ,Oil drain out from gear box for PMI and hardness check of Gear internals
ACC Fan no 02:Gear Internal condition , PMI and hardness check of Gear internals
LP BYPASS#2 DOWN STREAM DRAIN TRAP TO EXHAUST DIVICE PASSIN
7 TG 2 Misc
8 ESP Chiller BD
9 TG 2 Misc
S No Qty Used
B. WorkShop related Job If any
S No Qty Used
1
C. Scaffolding work
S No Particulars Qty Used
D. Improvement related Job
S No
Turbine 02 Encloser Fitment(03nos panel fitment done out of 12)
Chiller-2 cooling fan-3 damaged fan removed out ,problem found in t's motor so motor fitment done after electrical clearance
Zero meter workshop Working table Sliding door fabrication
Material Consumed
Manpower Required
TURBINE
Assigned To Specific Observation Work Order No.
Mahendar+Ratn Biju James
Narayan+Kisan
MPB 279300
SHREE CEMENT LTD,BEAWARSHREE MEGA POWER 2 X 150 MW
GENERAL SHIFT MAINTENANCE LOG BOOK
Job Responsibility
Under size supporting screw m4 size provided in top block of railing support is replaced by M8 size
Sokin+Riyaz+sarif
TejPrakash+Hamid
Mahendra+Ratan+Hamid
MPB 278171,Height Pemit no 447
MPB 277141,Height Pemit no 428
70% completed
Sokin+Riyaz
Kisan+Hamid
Narayan+Sarif+kisan
Mahendra+Ratan+Hamid
MPB 278171,Height Pemit no 447
MPB 277141,Height Pemit no 428
Narayan+Sarif+kisan
Narayan+Sarif+kisan
Narayan+Sarif+kisan
70% completed
B. WorkShop related Job If any
Approval Taken From
C. Scaffolding work
Approval Taken From
D. Improvement related Job
Sokin+Riyaz+Usman
Jogendar+Gopal+Govind
Any Other Remarks
Approval Taken (Y/N)
Any Other Remarks
Approval Taken (Y/N)
Any Other Remarks
Expected Hours
Spares or Consumables reqd.
TURBINE04.12.2014
Assigned To Specific Observation Work Order No.
1 Turbine 2 BD Completed Hamid+Kisan S Khan
2 BD Completed Biju James
3BD Completed Biju James
4BD Completed S Khan
5 ACC TG 2
ACC Fan no 24:Fan Hub and out of 06 Blades 04 nos Blade fitment done
BD completed Biju James
7 TGPMI machine and ACC fin cleaning hose pipe received from Central stores to SMP
Misc Completed Tej+Usman Biju James
8 TG ESP Chiler fan no 3 fan repairing and fitment done trial taken found ok BD Completed S Khan
9 TG 2
Turbine 02 Encloser Fitment(03nos panel fitment done out of 12)
Misc UP S Khan 70% completed
11 TG 2 Zero meter workshop Working table Sliding door fabrication Misc UP Biju James 70% job completed
12TG 1
ACC Fan no 02:Gear Internal condition , PMI and hardness check of Gear internalsPM Pending
13 TG 2 LP BYPASS#2 DOWN STREAM DRAIN TRAP TO EXHAUST DIVICE PASSIN BD Pending 14 TG 2 EXT#1AFTER QCNRV DRAIN TRAP JAMMING BD Pending 15 TG 2 EXT#2 AFTER QCNRV DRAIN TRAP JAMMING BD Pending
16Total 06 nos welding machines condition found healthy(6 transformers)
17 Work Order Prepare for Job Planning18 Bill Prepare in ERP System Balaji Engineers19 Men Power Updation in system20 Balaji enginneer Monthly men power bill Updation in ERP21 Daily menpower updation 22 Site Round23 Job allotment Men power24 DJA Prepare
Next day Planning 04.12.141 ACC Fan no 24:Fan Hub and out of 06 Blades 04 nos Blade fitment done 4 TG 2 LP BYPASS#2 DOWN STREAM DRAIN TRAP TO EXHAUST DIVICE PASSIN5 TG 2 EXT#1AFTER QCNRV DRAIN TRAP JAMMING6 TG 2 EXT#2 AFTER QCNRV DRAIN TRAP JAMMING
ESP Chiller fan no 8 Damaged ,So it's fan replacement to be done
SHREE CEMENT LTD,BEAWARSHREE MEGA POWER 2 X 150 MW
GENERAL SHIFT MAINTENANCE LOG BOOK
Sr. No
Equipment/ Area Description of Job attended
Job Category (Improvement/Modification/PM/BD/
Work Request/Misc)
Pending Work, If Any
Job Responsibility
HPCV 2 Steam side spindle :It's Locking between spindle and nut welding got daged ,So new L lock provided and welding done
Admin Building
Ground floor sliding Door Jam due to its Glass frame Holding screw ,M8 size Drilling and Tapping done then New CSK Bolt provided instead of M4*12mm for proper strengthning of top frame,During Opration found M8 Head touch in sliding roller so Head oversize grinding done trial taken found ok
Mahendar+Ratan
Under size supporting screw m4 size provided in top block of railing support is replaced by M8 size
Oil centrifuse Tg 2
Oil centrifuse booster pump found noisy operation and leakage from oil seal: Pump internal check found gear locking pin sheraed out also coupling key and spider found damage
Narayan+Suleman
Oil centrifuse Tg 1
Oil centrifuse PM Job: Bowl cleaning ,Booster pump and feed pump coupling condition and alignmenr check,Oil condition check
Narayan+Suleman
Mahendra + sokin+Riyaz+Ratan
Hardness checked of out put gear found 700 HLD(50HRC),PMI not done due to not having proper approch
MPB 278171,Height Pemit no 447
Hamid(W)+Kisan(Kh)+Narayan(Kh)+Sarif(W)
Jogendar +Gopal+Govind
MPB 277141,Height Pemit no 428
Welding Machine
Engineer Job
2 Turbine 02 Encloser Fitment(03nos panel fitment done out of 12)3 Zero meter workshop Working table Sliding door fabrication
S No Qty Used
B. WorkShop related Job If any
S No Qty Used Approval Taken From Any Other Remarks
1
C. Scaffolding work
S No Particulars Qty Used Approval Taken From Any Other Remarks
D. Improvement related Job
S No
Material Consumed
Any Other Remarks
Approval Taken (Y/N)
Approval Taken (Y/N)
Manpower Required
Expected Hours Spares or Consumables reqd.
TURBINE06.12.2014
1 TG 2/ACCACC Fan no 24:Trial taken found ok
2 TG Chiller fan no 3A fan removed out from Motor
3
4 TG 1/ACC
5 Turbine 2 Turbine 02 Encloser Fitment(08nos panel fitment done out of 12)
6 TG 2 Zero meter workshop Working table Sliding door fabrication
7 BFP 1 Suction strainer bottom flange found leakage attend
8 Total 06 nos welding machines condition found healthy(6 transformers)
9
10 Work Order Prepare for Job Planning11 Bill Prepare in ERP System Balaji Engineers12 Men Power Updation in system13 Daily menpower updation 14 Site Round15 Job allotment Men power16 DJA Prepare
Next day Planning 06.12.1415 TG 2 LP BYPASS#2 DOWN STREAM DRAIN TRAP TO EXHAUST DIVICE PASSIN16 TG 2 EXT#1AFTER QCNRV DRAIN TRAP JAMMING17 TG 2 EXT#2 AFTER QCNRV DRAIN TRAP JAMMING18 TG 2 Turbine 02 Encloser Fitment(03nos panel fitment done out of 12)19 TG 2 Zero meter workshop Working table Sliding door fabrication
S No
B. WorkShop related Job If any
S No
1
C. Scaffolding work
S No Particulars
SHREE CEMENT LTD,BEAWARSHREE MEGA POWER 2 X 150 MW
GENERAL SHIFT MAINTENANCE LOG BOOK
Sr. No
Equipment/ Area Description of Job attended
TG /Chiller 3A
TG /Chiller 3A
TG Chiller 3A condensor fan motor removed out from Foundation and put at zero meter level due to bearing damage
ACC fan no 2 Gear Box inspection cover fitment done,Fan general inspection ,85ltr oil filling done and permit clear--Inspection door open for check gear internal condition found Ok
Welding Machine
Checked chiller make up line with M/S balaji for finalise scafolding location and Line layout for replacement of line with GI (Corrosion in Existing MS line )
Engineer Job
Material Consumed
D. Improvement related Job
S No
TURBINE
Assigned To Specific Observation Work Order No.
BD Completed S Khan
BD UP Tej+Narayan Motor bearing failure in Motor
BD Completed Tej+Narayan
PM PM S Khan
BD UP Hamid+Kisan S Khan
Misc UP S Khan 70% job completed
BD Completed
Qty Used
B. WorkShop related Job If any
Qty Used Approval Taken From Any Other Remarks
C. Scaffolding work
Qty Used Approval Taken From Any Other Remarks
SHREE CEMENT LTD,BEAWARSHREE MEGA POWER 2 X 150 MW
GENERAL SHIFT MAINTENANCE LOG BOOK
Job Category (Improvement/Modification/PM/BD/
Work Request/Misc)
Pending Work, If Any
Job Responsibility
Mahenda+Ratan
S Khan/Electrical
S Khan/Electrical
Sokin+Riyaz+Usman
Sokin+Riyaz+Usman
narayan(F)+Riyaz
Any Other Remarks
Approval Taken (Y/N)
Approval Taken (Y/N)
D. Improvement related Job
Manpower Required
Expected Hours Spares or Consumables reqd.
TURBINE08.12.2014
1 Turbine 2 ACC Gaer Box from 1 to 30 oil breather condition check -Unit 1
2 Turbine 1 ACC Gaer Box from 1 to 30 oil breather condition check -Unit 2
2 Turbine 1 JOP Suction filter element cleaning work
3 TG
4 TG 2 Zero meter workshop Working table Sliding door fabrication
5 ESP Chiller AHU Fresh Air Blower impellor removal
6 Total 06 nos welding machines condition found healthy(6 transformers)
7
8
9 Work Order Prepare for Job Planning10 Bill Prepare in ERP System Balaji Engineers11 Men Power Updation in system12 Daily menpower updation 13 Site Round14 Job allotment Men power15 DJA Prepare
Next day Planning 08.12.14
17 SWAS Pump Gland found heavy leakage ,It's gland to be replace18 SWAS Level float found not working to be check19 House keeping of TG 0 mtr area20 TG 2 EXT#1AFTER QCNRV DRAIN TRAP JAMMING21 TG 2 EXT#2 AFTER QCNRV DRAIN TRAP JAMMING
22 TG 2
23 TG 2 Zero meter workshop Working table Sliding door fabrication
S No
B. WorkShop related Job If any
S No
1
C. Scaffolding work
S No Particulars
SHREE CEMENT LTD,BEAWARSHREE MEGA POWER 2 X 150 MW
GENERAL SHIFT MAINTENANCE LOG BOOK
Sr. No
Equipment/ Area Description of Job attended
Identification of material at central stores which submited throgh GRM (TURBSMPS0022:HP Exhaust Gland Sealing)
Welding Machine
Checked chiller make up line with M/S balaji for finalise scafolding location and Line layout for replacement of line with GI (Corrosion in Existing MS line )
Engineer Job
Turbine 02 Encloser Fitment(10nos panel fitment done out of 12)-Side door modification for Provision of Pedestal fan
Material Consumed
D. Improvement related Job
S No
TURBINE
Assigned To Specific Observation Work Order No.
PM Completed Jogendar S Khan
PM Completed Jogndar
PM Mahendar
Misc Narayan+ratan
Misc UP S Khan 70% job completed
BD Tej
MPB279302MPB279302
Qty Used
B. WorkShop related Job If any
Qty Used Approval Taken From Any Other Remarks
C. Scaffolding work
Qty Used Approval Taken From Any Other Remarks
SHREE CEMENT LTD,BEAWARSHREE MEGA POWER 2 X 150 MW
GENERAL SHIFT MAINTENANCE LOG BOOK
Job Category (Improvement/Modification/PM/BD/
Work Request/Misc)
Pending Work, If Any
Job Responsibility
Found Brether missing in GB no 1,2,17,18,19
Hamid+Gopal+Govind
Deepak Soni(Elect)
Any Other Remarks
Approval Taken (Y/N)
Approval Taken (Y/N)
D. Improvement related Job
Manpower Required
Expected Hours Spares or Consumables reqd.
TURBINE9.12.2014
1 SWAS Pump Gland found heavy leakage ,It's gland to be replace2 SWAS Level float found not working to be check3 TG House keeping of TG 0 mtr area4 TG 2 EXT#1AFTER QCNRV DRAIN TRAP JAMMING5 TG 2 EXT#2 AFTER QCNRV DRAIN TRAP JAMMING
6 TG 2
7 TG 2 Zero meter workshop Working table Sliding door fabrication
8 TG Contractor Person sent to Cement plant for medical check up (total 5 Persons)
10 Work Order Prepare for Job Planning11 Budget finalise work With Vijay more sir12 Men Power Updation in system13 Daily menpower updation 14 Site Round15 Job allotment Men power16 DJA Prepare
Next day Planning 09.12.14
1 TG 2
2 TG 1
3 TG 2 MOT Tank Man Hole Missing Bolt to be provided(24 Bolts M12*50MM)4 TG 2 PM Activity BFP 2A5 TG 2 PM Activity BFP 2B6 Inst JB Fabriction for Instrument dept (Chiller Panel cover work)7 TG House keeping of TG 0 Mtr Area
S No
B. WorkShop related Job If any
S No
1
C. Scaffolding work
S No Particulars
Approx 100M3 scafolding for chiller make up line replacement
D. Improvement related Job
S No
SHREE CEMENT LTD,BEAWARSHREE MEGA POWER 2 X 150 MW
GENERAL SHIFT MAINTENANCE LOG BOOK
Sr. No
Equipment/ Area Description of Job attended
Turbine 02 Encloser Fitment(10nos panel fitment done out of 12)-Side door modification for Provision of Pedestal fan
Engineer Job
SWAS Pump No 1 :Fitment of Pump due to Motor bearing failure(after Motor Bearing work complition by Elec)
SWAS Pump No 1 :Decouple of Motor for inspection require by elect(after Motor Bearing work complition by Elec)
Material Consumed
TURBINE9.12.2014
Assigned To Specific Observation Work Order No.
BD CompletedBD CompletedMisc CompletedImp Completed MPB279302Imp Completed MPB279302
Misc Completed
MiscCompleted
Misc
Qty Used
B. WorkShop related Job If any
Qty Used Approval Taken From Any Other Remarks
C. Scaffolding work
Qty Used Approval Taken From Any Other Remarks
100M3 Y(Verbal) HOD-Mechanical
D. Improvement related Job
SHREE CEMENT LTD,BEAWARSHREE MEGA POWER 2 X 150 MW
GENERAL SHIFT MAINTENANCE LOG BOOK
Job Category (Improvement/Modification/PM/BD/
Work Request/Misc)
Pending Work, If Any
Job Responsibility
Scrap removal and Painting pending
Any Other Remarks
Approval Taken (Y/N)
Approval Taken (Y/N)
Manpower Required
Expected Hours Spares or Consumables reqd.
TURBINE9.12.2014
1 TG Lift servicing with ECE service engineer
2 Boiler Lift servicing with ECE service engineer
3 Main Pump Oil centrifuse spider replacement in Unit 1
4
5 Duplaex filter element 1 A cleaning work6 Duplex filter element 1 B clening work
7
8 Allumina Grit approx 1000Kgs shifted from TG Building to SMP store9 Steel Angle and plate pieces shifted from TG 0 Mtr to TG 1 Five meter stores
10 ejector rotameter 2" valve found jam so made it free
11
1213 Work Order Prepare for Job Planning
Spares check of Oil centrifuse Pump overhauiling Kit for development purpose
Prepareness of Indent list for Month _Dec 1414 ORT Meeting 15 Men Power Updation in system16 Daily menpower updation 17 Site Round18 Job allotment Men power19 DJA Prepare
Next day Planning11.12.141 TG 2 SWAS Pump 1 :Monoblock pump no 1 impellor fitment pump instalation
2 TG 1
3 TG 2
4 TG 2
5 TG 2
6 Inst Waste Oil barrel approx 6 nos shifted in central stores through GRM7 TG
S No Qty Used
SHREE CEMENT LTD,BEAWARSHREE MEGA POWER 2 X 150 MW
GENERAL SHIFT MAINTENANCE LOG BOOK
Sr. No
Equipment/ Area Description of Job attended
Job Category (Improvement/Modification/PM/BD/
Work Request/Misc)
SWAS Pump 1 :Monoblock pump no 1 impellor removal and motor handover to elect dept for repairing
BFP 1 A Bottom oil cooler end cover removal done hydro to be to done for leakage identification
Zero meter: Chain block rack fab and Locking hook welding in Rack for prevent theft
Engineer Job
BFP 1 A Bottom oil cooler end cover removal done hydro to be to done for leakage identification
Zero meter: Chain block rack fab and Locking hook welding in Rack for prevent theft
Flane SS 2" 300# to be cut and remove from Fin cleanaing waste hose pipes :total 20Flanges to be removed out from 10pipes
Waster Fin cleaning hoses submitted through GRM (Approx 100 kg weight hose loading and unloading )
Material Consumed
B. WorkShop related Job If any
S No Qty Used
1
C. Scaffolding work
S No Particulars Qty Used
Approx 100M3 scafolding for chiller make up line replacement 100M3
D. Improvement related Job
S NoManpower Required
TURBINE
Assigned To Specific Observation Work Order No.
R c paliwalji
Biju James
Biju James
Biju James
Biju JamesBiju James
Biju James
Biju JamesBiju JamesBiju James
Biju James
SHREE CEMENT LTD,BEAWARSHREE MEGA POWER 2 X 150 MW
GENERAL SHIFT MAINTENANCE LOG BOOK
Pending Work, If Any
Job Responsibility
Mahendar+ratan
Mahendar+ratan
Narayan+Narayan
Any Other Remarks
B. WorkShop related Job If any
Approval Taken From Any Other Remarks
C. Scaffolding work
Approval Taken From Any Other Remarks
Y(Verbal) HOD-Mechanical
D. Improvement related Job
Approval Taken (Y/N)
Approval Taken (Y/N)
Expected Hours Spares or Consumables reqd.
TURBINE9.12.2014
1 SWAS
2 TG 1/Lub Oil Duplaex filter element 1 B cleaning work
3 Misc
4 TG 1/BFP 1A
5 TG 2
6 TG 2 TG 2 zero meter WS Rack Painting work
7 TG/Lub oil circuit
8 Misc Medical Check up (AMC) Govind+Gopal
Engineer Job
Wor permit claear AC fan 2 Unit 1,Work permit taken lub oil filter
10 Spares check of Oil centrifuse Pump overhauiling Kit for development purpose
11 Prepareness of Indent list for Month _Dec 14
12
Indent review for November Month with HOD13 Size check of Reheater control valve spares for Local Vendor development
14 Discussion with vendor and Check in internet for IBR valve soft part MOC finalise
15 Daily menpower updation 16 Site Round_4 hrs due to non avaibility of forman17 Job allotment Men power18 DJA Prepare
Next day Planning12.12.141 TG 1 Shifting of encloser from TG 0 meter
2 TG 1
3 TG 1 Waste Oil barrel approx 6 nos shifted in central stores through GRM4 TG 2 Boiler feed Pump 1B strainer cleaning
S No
1 PetrolB. WorkShop related Job If any
S No
1
C. Scaffolding work
S No Particulars
Approx 100M3 scafolding for chiller make up line replacement
SHREE CEMENT LTD,BEAWARSHREE MEGA POWER 2 X 150 MW
GENERAL SHIFT MAINTENANCE LOG BOOK
Sr. No
Equipment/ Area Description of Job attended
SWAS Pump 1 :Monoblock pump no 1 impellor removal and motor handover to elect dept for repairing
Flane SS 2" 300# to be cut and remove from Fin cleanaing waste hose pipes :total 20Flanges to be removed out from 10pipes
BFP 1 A Bottom oil cooler end cover removal done proper cleaning then after charge oil for check leakage found ok,Spare gaskets cutting done ,Fitment to be done
Zero meter: Chain block rack fab and Locking hook welding in Rack for prevent theft
on 11.12.14 new filter replaced in 2A it's cleaning done and Proper pack for prevent of dust
3 to 5 pm:Meeting for Permit issuance sequance finalise with DFH & All section HOD ,SI
BFP 1 A Bottom oil cooler end cover removal done hydro to be to done for leakage identification
Material Consumed
D. Improvement related Job
S No
TURBINE9.12.2014
Assigned To Specific Observation Work Order No.
BD Completed
PM Completed
Imp Completed
BD UP
Misc Completed
Misc UP
Imp Completed
Misc Completed
Qty Used
3LtrB. WorkShop related Job If any
Qty Used Approval Taken From Any Other Remarks
C. Scaffolding work
Qty Used Approval Taken From Any Other Remarks
100M3 Y(Verbal) HOD-Mechanical
SHREE CEMENT LTD,BEAWARSHREE MEGA POWER 2 X 150 MW
GENERAL SHIFT MAINTENANCE LOG BOOK
Job Category (Improvement/Modification/PM/BD/
Work Request/Misc)
Pending Work, If Any
Job Responsibility
redoxide two coat done
Any Other Remarks
Approval Taken (Y/N)
Approval Taken (Y/N)
D. Improvement related Job
Manpower Required
Expected Hours Spares or Consumables reqd.
GENERAL SHIFT MAINTENANCE LOG BOOKTURBINE
14.12.2014
1 Turbine 2 LP Bypass 1 & 2 Upstream drain valve passing.2 Turbine 2 LP Bypass 1 ( CCR side ) Upstream drain valve gland leakage.3 Turbine 2 Extraction 5 QCNRV jamming.4 Turbine 2 Extraction 4 MOV 11006 jamming.5 Turbine 2 HPH 1 Emergency drain to exhaust device passing.6 Turbine 2 HPCV 2 EH oil filter to be change.7 Turbine 2 Oil leakage near HPCV 1 to be arrest.8 Turbine 2 Oil leakage near HP trip device to be arrest.
S No
B. WorkShop related Job If any
S No
1
C. Scaffolding work
S No Particulars
Approx 100M3 scafolding for chiller make up line replacement
D. Improvement related Job
S No
SHREE CEMENT LTD,BEAWARSHREE MEGA POWER 2 X 150 MW
Sr. No
Equipment/ Area Description of Job attended
Material Consumed
GENERAL SHIFT MAINTENANCE LOG BOOKTURBINE
14.12.2014
Assigned To Specific Observation Work Order No.
Shut Down Job Completed Narayan Mr SabeelShut Down Job Completed Mahendra Mr SabeelShut Down Job Completed Shaukin Mr SabeelShut Down Job Completed Mahendra Mr SabeelShut Down Job Completed Tejprakash Mr SabeelShut Down Job Completed Kishan Mr SabeelShut Down Job Completed Narayan Mr SabeelShut Down Job Completed Mahendra Mr Sabeel
Qty Used
B. WorkShop related Job If any
Qty Used Approval Taken From Any Other Remarks
C. Scaffolding work
Qty Used Approval Taken From Any Other Remarks
100M3 Y(Verbal) HOD-Mechanical
D. Improvement related Job
SHREE CEMENT LTD,BEAWARSHREE MEGA POWER 2 X 150 MW
Job Category (Improvement/Modification/PM/BD/
Work Request/Misc)
Pending Work, If Any
Job Responsibility
Any Other Remarks
Approval Taken (Y/N)
Approval Taken (Y/N)
Manpower Required
Expected Hours Spares or Consumables reqd.
GENERAL SHIFT MAINTENANCE LOG BOOKTURBINE
15.12.2014
1 Turbine 2 Placing the Dial Gauge to check Rotor Lift
2 Turbine 2 Setting the clearance in Oil catcher of Bearing no 4
3 Turbine 2 Checking ecentricity 4 times
4 Turbine 2 Cutting of oil Tray stuck between front pedestal & HIP casing5 Chiller Miscellaneous Jobs at Chiller
Next day Planning 16.12.141 Turbine Fabrication of Safe trolley for lifting of cutting set.2 Turbine Fabrication of Platform near barring gear.3 Turbine 1 Leakage from OVEF has been arrested4 ACC 1 Dummying the Valves meant for fire fighting for external fin cleaning
S No
B. WorkShop related Job If any
S No
1
C. Scaffolding work
S No Particulars
Approx 100M3 scafolding for chiller make up line replacement
D. Improvement related Job
S No
SHREE CEMENT LTD,BEAWARSHREE MEGA POWER 2 X 150 MW
Sr. No
Equipment/ Area Description of Job attended
Material Consumed
GENERAL SHIFT MAINTENANCE LOG BOOKTURBINE
15.12.2014
Assigned To Specific Observation Work Order No.
Shutdown Job Completed Mr Bijju
Shutdown Job Completed Kishan Mr Bijju
Shutdown Job Completed Tejprakash Mr Bijju
Shutdown Job Completed Hamid RohitWork Request Completed Narayan Mr Bijju
Safety Hamid RohitSafety Shaukin Mr BijjuWork request Narayan Mr BijjuWork request Tej prakash Mr Bijju
Qty Used
B. WorkShop related Job If any
Qty Used Approval Taken From Any Other Remarks
C. Scaffolding work
Qty Used Approval Taken From Any Other Remarks
100M3 Y(Verbal) HOD-Mechanical
D. Improvement related Job
SHREE CEMENT LTD,BEAWARSHREE MEGA POWER 2 X 150 MW
Job Category (Improvement/Modification/PM/BD/
Work Request/Misc)
Pending Work, If Any
Job Responsibility
Rajjak + Narayan
The rotor Lift was set as per manual
the clearance was observed to be 0.0 but it has been made 0.1
Eccentricity found in the range of 0.045 mm
Any Other Remarks
Approval Taken (Y/N)
Approval Taken (Y/N)
Manpower Required
Expected Hours Spares or Consumables reqd.
GENERAL SHIFT MAINTENANCE LOG BOOKTURBINE
16.12.2014
1 SWAS Setting the Pressure Regulator Valve & PRV of PRV
2 Turbine 1 Strainer Cleaning of CEP 2
3 Turbine 1 Leakage from OVEF has been arrested
4 Turbine 2 Fabrication of Key & Installation in Hogger air Valve
5 ACC 1 Dummying the Valves meant for fire fighting for external fin cleaning
6 Turbine 2 Fabrication of Platform near barring gear.
7 Turbine Modification in Trolley of cutting set for Safe lifting
8 Store Material segregation of Turbine store
9 Store Painting on the Almira at Zero meter store at TGNext day Planning 17.12.14
1 Turbine 1 MP1-ACC Fan-15
2 Turbine 1
3 Turbine Fabrication of Platform near barring gear.
4 Turbine Modification in Trolley of cutting set for Safe lifting
5 Store Material segregation of Turbine store
S No
B. WorkShop related Job If any
S No
1
C. Scaffolding work
S No Particulars
Approx 100M3 scafolding for chiller make up line replacement
D. Improvement related Job
SHREE CEMENT LTD,BEAWARSHREE MEGA POWER 2 X 150 MW
Sr. No
Equipment/ Area Description of Job attended
MP1-LP Dosing Pump of Pressure HYDRAZINE DOSING 11.6 kg/cm2 and capacity 30 lph - 1
Material Consumed
S No
GENERAL SHIFT MAINTENANCE LOG BOOKTURBINE
16.12.2014
Assigned To Specific Observation Work Order No.
Misc Completed Shift Gang Mr Sabeel The Job attended in Night
Misc Completed Mr Bijju High DP reported
Work Request Completed Narayan + Tej Mr Bijju Minor leakage Arrested
Work Request Completed Narayan + Tej Mr Bijju
Work Request Completed Narayan + Tej Mr Bijju for fin cleaning
safety U/P Mr Bijju
Modification U/P Rohit Trolley issued from store.
Modification U/P Mr Bijju
Modification Completed Ratan Mr Bijju
PM Mr Bijju MPB 277608
PM Mr Sabeel MPB 277644
Safety Mr Bijju
Modification Rohit
Store Mr Sabeel
Qty Used
B. WorkShop related Job If any
Qty Used Approval Taken From Any Other Remarks
C. Scaffolding work
Qty Used Approval Taken From Any Other Remarks
100M3 Y(Verbal) HOD-Mechanical
D. Improvement related Job
SHREE CEMENT LTD,BEAWARSHREE MEGA POWER 2 X 150 MW
Job Category (Improvement/Modification/PM/BD/
Work Request/Misc)
Pending Work, If Any
Job Responsibility
Mahendra +Rattan
+Narayan
The Valve was not closing completely hence sucking air in
Ckt.
Shaukin+ Usman + Riyaz
Base frame is ready, Chequered plate is not Available.
Hamid + Shareef
Mahendra +Rattan
+Narayan
Mahendra +Rattan +Narayan
Narayan+ Kishan
Shaukin+ Usman + Riyaz
Hamid + Shareef
Mahendra +Rattan +Narayan
Any Other Remarks
Approval Taken (Y/N)
Approval Taken (Y/N)
Manpower Required
Expected Hours Spares or Consumables reqd.
GENERAL SHIFT MAINTENANCE LOG BOOKTURBINE
Next day Planning 17.12.14
S No
B. WorkShop related Job If any
S No
1
C. Scaffolding work
S No Particulars
D. Improvement related Job
S No
Sr. No
Equipment/ Area Description of Job attended
Material Consumed
GENERAL SHIFT MAINTENANCE LOG BOOKTURBINE
Assigned To Specific Observation Work Order No.
Qty Used
B. WorkShop related Job If any
Qty Used Approval Taken From Any Other Remarks
C. Scaffolding work
Qty Used Approval Taken From Any Other Remarks
D. Improvement related Job
Job Category (Improvement/Modification/PM/BD/
Work Request/Misc)
Pending Work, If Any
Job Responsibility
Any Other Remarks
Approval Taken (Y/N)
Approval Taken (Y/N)
Manpower Required
Expected Hours Spares or Consumables reqd.