Post on 05-Feb-2021
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Copper Paste
▪Cop Paste series brazing temperature : 1095~1150℃Trade name JIS Atmosphere Applicable base metals
PS54-V2A PS54-V2A☆ BCu-1a Vacuum
Stainless steel High or low carbon steel
PS54-D、DL BCu-1a DXgas Carbon steel
PS54-A BCu-1a AXgas Stainless steel High or low carbon steel
PS54-R BCu-1a RXgas Carbon steel
PS54-H BCu-1a Hydrogen gas or Vacuum.Stainless steel High or low carbon steel
PS54-D2 BCu-1aHydrogen gas Stainless steel High or low carbon steel
DXgas Carbon steel
▪Standard package:◦1kg, 10kg, 20kg
by plastic containers◦250cc by syringes and others
Water-soluble binder is of use for Cop paste series. Viscosity of paste can be adjusted easily by addition of water.(see, Page26)
▪Mechanical properties of joints ▪Brazed parts
▪Features : ◦Condition of paste is stable for a long time. ◦Auto feeding is easier than that of preform filler metal.◦Viscosity of paste can be adjusted easily by addition of water. So quantitatively constant supply is possible
using a oiler, for instance.◦For any atmosphere, each binder is perfectly decomposed. Just choose a suitable paste for your atmosphere.◦Decomposition of binder is good, so no carbon is left when used at vacuum, hydrogen gas, DXgas etc.◦PS54-V2A☆ is focused on quality and workability particularly specified for having suspensibility, easy
coating and decomposition.
▪Advantage : ◦No need of complicated stock control of various short rods and rings for fitting works. ◦Instant adaptation for work change is possible, different from the case of using preform filler metals.◦Reliability of setting paste on the right position and high workability are obtained by specified fluidity and
by sharp stop of paste without dripping nor threading out of a nozzle.
Trade nameTensile strength
N/mm2
mild steel/mild steel
Shear strengthN/mm2
mild steel/mild steelPS54-V2A 466 296
PS54-D, DL 462 288
PS54-A 470 292
PS54-R 464 295
PS54-D2 470 293
Trade names meet JIS Z3262 : 1998
neis Cop Paste has a great achievement, widely used at motor vehicles and heat exchanger industry. You can chose suitable paste according to your furnace atmospheres. Cop Paste is effectively fed by a dispenser of automated equipment.
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Copper Alloys
Bronic 65
Bronic 66M
Bras 64
Bron68 (68FC)
▪Compositions and mechanical properties.
Trade neme JIS Major composition Solidus LiquidusTensil strength
N/mm2Hardness Hv
(work hardened)
Bronic65 BCuZn-6 49%Cu-11%Ni-Zn ≒920℃ ≒930℃ 485 (49.5kg/mm2) 136 (213)
Bronic66M ─ 45%Cu-2%Ni-Zn ≒860℃ ≒880℃ 388 (39.6kg/mm2) 189 (306)
Bras64 BCuZn-1 60%Cu-Zn ≒900℃ ≒905℃ 376 (38.4kg/mm2) 108
Bron68(68FC) BCuZn-2 60%Cu-1%Sn-Zn ≒890℃ ≒900℃ 429 (43.8kg/mm2) 125
▪Procedure :◦Use a reducing flame for brazing joints. Use a neutral flame or a reducing flame for overlaying.◦Use Flux F61B for Bronic, Flux F64 for Bras64, Flux F68 for Bron68.◦Bron68FC is coated by flux, so easy to work.
▪Size : ◦φ1.0~φ5.0mm, length 500 or 1000mm (depends on trade names)
▪Standard package : ◦10kg (Bron68FC is by 5kg)
Trade names meet JIS Z3262 : 1998
Bronic 66M is made on order.
▪Characteristics :◦Has work hardening, frictional wear resistance and high tensile strength.▪Use : ◦Ideal for overlaying mechine worn parts of steel, cast iron, copper and nickel
alloy.
▪Characteristics : ◦Has work hardening for especially excellent frictional wear resistant
overlaying.▪Use : ◦Overlaying shafts, pistons, sleeves, metal bearings,engine block, pump casings, and gear
wheels.
▪Characteristics : ◦Low dezincification, easy to work. Surface of brazed metal is flat and glossy.◦ Bron68 is naval brass. Has good corrosion resistance and good fluidity.▪Use : ◦Brazing steel, cast iron, copper and copper alloy.◦Brazing dissimilar metals; copper pipes to steel, copper pipes to flanges of
cast iron.
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