Connect the O2 sensor cable to the O2 sensor and route the ... · • Connect the O2 sensor cable...

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• ConnecttheO2sensorcabletotheO2sensorandroutethecabletotheAutotunemoduleensuringthecablewillnotgetpinchedordamagedbytheexhaust.Thecablecanbetrimmedshorterifdesired.

• ConnecttheO2sensorcabletotheAutoModule.

• ConnecttheBLACKwirefromtheAT200toagoodchassisgroundusingeitheroneofthesuppliedPosi-tapsorringlug.Thenegativesideofthebatteryisagoodlocation.

• ConnecttheREDwireoftheAT200toaswitched12vsourceusingthesuppliedposi-tap.Thepowerforthetaillightisagoodlocation.MostPCVinstallguideswilltellyouthewirecolorforthislocation.

• Blockordisablethecleanairinjectionsystemifapplicable(seetechtips).

• TheAutotunekitwhenusedinconjunctionwiththePCVallowsthebiketobeautomaticallytunedtoatargetair/fuelratio.TousethisfeatureyoumustfirstenableAutoTuneinthePCV.

TheAutotunekitisauniversalproductthatcanbeutilizedonanymodelusingthePCVandwhichhasa12vpowersource.

• ManystockandaftermarketexhaustscomeequippedwithanO2sensor.IfyoursystemusesaM18x1.5mmthreadthenyoucansimplyusethislocationfortheAutotunesensor.Ifyouhavetodrillaholeforanewbung(mildsteelbungincluded),werecommenddoingsobeforethecatalyticconverter(ifapplicable).Positioningtheweldbunginalocationwheremultiplecylinderscollectisthepreferredlocation.Ifyourapplicationhasa“2-into-2”design,it’srecommendedtopositiontheweldbung/sensorapproximately6”fromtheexhaustportontherespectivecylinderyouwishtotune.

• Mounttheweldbossinamannerthatreducestheriskofmoisturecontaminationonthesensor.Condensationcanbuildupintheexhaustpipesandpotentiallydamagethesensor.Ideally,youshouldorienttheweldbosssothesensorisbetweenthe9o’clockand3o’clockposition.A10°inclinationoffthehorizontalplaneshouldbeconsideredaminimum.

Note:Verify you have adequate clearance for the sensor and wiring harness. Make sure the O2 sensor harness is as straight as possible. If you must secure the harness to keep away from danger make sure you do not squeeze the sheathing of the harness.

• InstalltheAutotunemodulenearthePCV.

• ConnecttheAutotunemoduletothePCVusingthesuppliedCANcable.Itdoesnotmatterwhatportthecableisconnectedto.

How much time after starting the engine the

software waits until it starts sampling

What temperature the engine needs to reach before the software starts sampling. (optional wiring needed to function)

The maximum the software will trim per

session

•GotoPowerCommanderTools-Configure-

FeaturesEnablesandInputSelections(CTRL-F).

•ChecktheboxnexttoAutotunetoenable

this feature.

•IfyouareusingaswitchtoturnAutotune

ON/OFFchecktheboxnexttoAutoTuneSwitch

•ClickonCONFIGUREtoadjustAutotune

settings.

• MostmapsfromDynojetwillincludeabaseTargetAFRtable.Thesesettingsareintendedtodeliveroptimalperformancewhilestillmaintainingdecentfuelmileageinthecruisearea(formostmodels).

ToaltertheAFRtargetclickonTargetAFRinthetreeview.Expandeachcylinderand/orgearifnecessarytoviewthecorrespondingtable.Ifnecessarytypeindifferentvaluesinthecells.Multiplecellscanbehighlightedbyusingclick/dragwiththemouse.

• ItisrecommendedtoloadabasemapintothePCVthatbestcorrespondstoyourbikescurrentconfiguration.ThiswilldecreasethetimeinwhichittakesfortheAutotunemoduletoachieveitstargetair/fuel.

• AswitchcanbewiredintothePCVtobeusedtotogglebetweenyourbasemapandlearningmode.AnySPST(open/close)typeswitchcanbeused.WhentheswitchisOPENthePCVwillberunningonthebasemap.WhentheswitchisCLOSEDthePCVwillgointolearnmodeandAutotunewillstartmakingfueltrimadjustments.

Youcantogglebetweenthesemodesatanytime.Thevalueslearnedforthefueltrimswillbesavedifyoutogglebacktothebasemap.

• AfteraridingsessionyoucanviewtheTrimtablebyclickingontherespectivetableinthetreeviewandclickingGETTABLE.ToacceptthesetrimsandtransferthemintotheFuelmapclickonAutoTune-accepttrims.Thiswillzerooutthetrimtable(s)andaddthetrimvaluestothebasemap(s).

ThePCVisconfiguredtoonlyallowthesoftwaretotrim+/-20%untilyoumanuallyacceptthetrims.YoucanaltertheselimitsintheAutoTuneconfiguration.ThemorethePCVlearnstheloweryoucanmakethisvalue.Byloweringthisvalueitwillworkasasafetynetsoifsomethingshouldgowrongintheunitorbikeitwillnotcausethebiketorunpoorly.

Techtips

• Ifyoushouldseeabnormallyhighvaluesinthetrimtablesthencheckthefollowing:

•Intakeleaks•Exhaustleaks-checkatallexhaustjunctions•Sensorcondition-(seesensortest)•Makesurethecleanairsystemisblocked(ifapplicable).AlsocalledthePAIRvalve,thecleanairsystemdrawsfreshairoutoftheairboxanddumpsintointotheexhaustporttohelpigniteanyunburntfuelintheexhaust.ThisextraairwillskewtheAFRreadingsoftheAutotunemodule.

• Dynojetdoesnotrecommendinputtingvaluesinthe0%columnoftheTargetAFRtables.Ifyoushoudneedtotunethe0%columntocombatpoppingondecelerationinputvaluesdirectlyintheFueltables.

• IffuelmileageisaconcernthenyoucanaltertheTargetAFRvaluesinthecruiserange.Dynojetconsidersthecruiserangetobearound5-20%throttle.Dynojetdoesnotrecommendmakingthebikeanyleanerthan14.7intheTargetAFRcells.

•Dynojethasfoundthatforthebestcompromiseoffuelmileageandthrottleresponsetosetthecruiserangeto13.7-14.0.•Forallotherranges12.8-13.4seemstoworkbest.ForthebestresultsitisrecommendedtobringthebiketoanAuthorizedTuningCentertohavethemverifytheAFRvalues.

• Makesurethesensorisnotdroppedorsubjectedtowetconditions.TheO2sensorsusedinthiskitareaBoschunitanddonotcomewithanywarranty.

• ToverifythatAutotuneisworking,youshouldseearealtimeAFRreadinginthelowerrighthandcornerofthesoftwareaftertheenginehasbeenrunningforatleastaminute.Avalueof9.99couldindicateafaultysensororthesensorwiredincorrectlytothemodule.Avalueof0.00couldindicatethattheAutotunehasnotbeenenabledinthesoftware.

O2sensortest

• TheAutotunekithasabuiltincircuitwhichallowsyoutotestthesensoraccuracyandcondition.

• Removethesensorfromtheexhaustsystemandholdinambientair.

• VerifytheAutotunekithasbeenpoweredupforatleast1minute.

• Pressandholdthefunctionbuttononthefrontofthecorresponding

Autotunekitfor3secondsandreleasethebutton.

• TheLEDlightwillblinkrapidly,pauseforamoment,andthenbegintoflash.

• Countthenumberofflashesandrefertothechart.

• Retestthesensorifthereisanyquestionastothepurityoftheairduringthetest.

Shows current table being altered