Rev. 11/13/09Page 1 of 5 Part Number: 814Q0000

H A R D W O O D D O O R S

© 2009 Distinctive Doors, Inc.

A.Usehammerandanailorothersuchtooltoknockeachhingepinupandoutofthehingeknuckles.

B. Removethepanelandlayitflatonasmooth,flatandsturdysurface.

A.Useastiffputtyknifetopryoffclavos.

B. Placethetackpointofthereplacementclavosintotheholeinthedoorpanel.

Note: Whenreplacingamissingclavosoronethatfallsout,addglueintotheholebeforeinsertingthepointintothehole.

Panel Removal:

CAUTION!

Panel may be heavy.

Note: Remember to use appropriate personal safety equipment when re-glazing.

Speak Easy Door Instructions:

Clavos,Strap&GrilleReplacement……………………………….……….Pages1-3

SpeakEasyDoorReplacement(IncludesHinge&Latch)………..……….….Page3

SpeakEasyRe-Glaze……………………………………….……………….Pages3-5

In some situations, removing the door panel will make performing these procedures easier.

1

1A 1B

1 Clavos Replacement:

These instructions apply to:MAI Wood Entry Door 2007-Current

Tools Required: Supplies Needed:•Hammer •NailGun •Cord•Screwdriver •Punch•Saw

Clavos, Straps, Grille and Speak Easy ProceduresService Instruction

Page 2 of 5

C.Placeasmallblockofwoodontopoftheclavosandtapitintothepanel.

1 Clavos Replacement (continued):

1C 1C

A.Removetheboltsusingacrescentwrenchora7/16"openendwrench.

2 Speak Easy Grille Replacement:2A 2A

2B 2B

A.Removethestrapattachmentscrews.

3 Strap Replacement:

3A 3A

B. Alignthegrilleendholeswiththeholesinthepanel.Insertandtightenthebolts.

Note: Topreventtheboltheadfrombreakingoff-DONOTovertighten!

Page 3 of 5

B. Placethereplacementstraponthepanelwiththestrapscrewholesalignedthepanelholes.Installandtightenscrews.

3 Strap Replacement (continued):3B 3B

A.Unlatchthespeakeasydoor,removethelatchmechanismfromthedoor.Removethedoorsidehingescrewsfromeachhinge.Removethedoor.

B. Attachthelatchmechanismtothereplacementdoor.Placethedoorintotheopeningandattachthehingestothedoorpanel.Engagethelatch.

4 Speak Easy Door (Latch & Hinge) Replacement:4A 4B

4C

A.Useautilityknifetocutthesealantbetweentheexteriorglazingstopandtheglasstobereplaced.

B. Useautilityknifetocutthesealantbetweentheinteriorglazingstopandtheglasstobereplaced.

5 Speak Easy Fixed Insulated Glass Re-Glaze:

5A

5C 5CC.Useautilityknifetocutthesealantbetweentheglazingstopandpanel.

C.Toreplacelatchand/orhinges,removescrewstoremovelatchorhinges.Attachlatchorhingereplacementswiththescrews.

Page 4 of 5

D.Gentlypryuptheglazingstop,workingslowlyallthewayaroundthestop.Itmaybenecessarytorepeatcuttingsealantbetweenthestopandglass.

5 Speak Easy Fixed Insulated Glass Re-Glaze (continued):

5D 5D

5E

5F

5H

5I

E. Carefullyremovetheglassfromthepanel.

F. Removeanyandallnailsfromaroundtheglazingareaandfromthestopifreusingit.Cleanoffanyexcessoriginalsealantfromwheretheglasswasremoved.Ifreusingtheremovedinteriorstop,removeanyremainingsealant.

G.Testfitthereplacementglassintotheopeningandthestopontotheglasstodetermineglasssitelinesforlocatingforanyneededshims.

H.Applya1/8"-3/16"beadofexterior-gradesiliconesealantontheexteriorglazingstoparoundtheperimeteroftheglassopening.

I. Placetheglassinthepanel,presstheglassintothesealant.Shimasneeded.

Note: Ifusingbeveledglass,thebeveledsidemustfacetheexterior.

Page 5 of 5

J. Apply1/8"beadofsealantaroundtheperimeteroftheinteriorglasssurface.

5 Speak Easy Fixed Insulated Glass Re-Glaze (continued):

5J

5K

5L 5L

5N

K. Placeabeadofsiliconesealantonthelipoftheglassstop.

L. Installtheglassstopandattachwith3/4"finishingnails.

M.Fillnailholeswithmatchingwoodputtyandfinishasneededperfinishmanufacturer’sinstructions

N.Ifthepanelwasremoved;Re-installthepanel:alignthehingeknucklesandinsertthehingepins.