Clavos, Straps, Grille and Speak Easy Procedures · Page 2 of 5 C. Place a small block of wood on...
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Rev. 11/13/09 Page 1 of 5 Part Number: 814Q0000 HARDWOOD DOORS © 2009 Distinctive Doors, Inc. A. Use hammer and a nail or other such tool to knock each hinge pin up and out of the hinge knuckles. B. Remove the panel and lay it flat on a smooth, flat and sturdy surface. A. Use a stiff putty knife to pry off clavos. B. Place the tack point of the replacement clavos into the hole in the door panel. Note: When replacing a missing clavos or one that falls out, add glue into the hole before inserting the point into the hole. Panel Removal: CAUTION! Panel may be heavy. Note: Remember to use appropriate personal safety equipment when re-glazing. Speak Easy Door Instructions: Clavos, Strap & Grille Replacement……………………………….……….Pages 1-3 Speak Easy Door Replacement (Includes Hinge & Latch)………..……….….Page 3 Speak Easy Re-Glaze……………………………………….……………….Pages 3-5 In some situations, removing the door panel will make performing these procedures easier. 1 1A 1B 1 Clavos Replacement: These instructions apply to: MAI Wood Entry Door 2007-Current Tools Required: Supplies Needed: • Hammer • Nail Gun • Cord • Screw driver • Punch • Saw Clavos, Straps, Grille and Speak Easy Procedures Service Instruction
Transcript of Clavos, Straps, Grille and Speak Easy Procedures · Page 2 of 5 C. Place a small block of wood on...
Rev. 11/13/09Page 1 of 5 Part Number: 814Q0000
H A R D W O O D D O O R S
© 2009 Distinctive Doors, Inc.
A.Usehammerandanailorothersuchtooltoknockeachhingepinupandoutofthehingeknuckles.
B. Removethepanelandlayitflatonasmooth,flatandsturdysurface.
A.Useastiffputtyknifetopryoffclavos.
B. Placethetackpointofthereplacementclavosintotheholeinthedoorpanel.
Note: Whenreplacingamissingclavosoronethatfallsout,addglueintotheholebeforeinsertingthepointintothehole.
Panel Removal:
CAUTION!
Panel may be heavy.
Note: Remember to use appropriate personal safety equipment when re-glazing.
Speak Easy Door Instructions:
Clavos,Strap&GrilleReplacement……………………………….……….Pages1-3
SpeakEasyDoorReplacement(IncludesHinge&Latch)………..……….….Page3
SpeakEasyRe-Glaze……………………………………….……………….Pages3-5
In some situations, removing the door panel will make performing these procedures easier.
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1A 1B
1 Clavos Replacement:
These instructions apply to:MAI Wood Entry Door 2007-Current
Tools Required: Supplies Needed:•Hammer •NailGun •Cord•Screwdriver •Punch•Saw
Clavos, Straps, Grille and Speak Easy ProceduresService Instruction
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C.Placeasmallblockofwoodontopoftheclavosandtapitintothepanel.
1 Clavos Replacement (continued):
1C 1C
A.Removetheboltsusingacrescentwrenchora7/16"openendwrench.
2 Speak Easy Grille Replacement:2A 2A
2B 2B
A.Removethestrapattachmentscrews.
3 Strap Replacement:
3A 3A
B. Alignthegrilleendholeswiththeholesinthepanel.Insertandtightenthebolts.
Note: Topreventtheboltheadfrombreakingoff-DONOTovertighten!
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B. Placethereplacementstraponthepanelwiththestrapscrewholesalignedthepanelholes.Installandtightenscrews.
3 Strap Replacement (continued):3B 3B
A.Unlatchthespeakeasydoor,removethelatchmechanismfromthedoor.Removethedoorsidehingescrewsfromeachhinge.Removethedoor.
B. Attachthelatchmechanismtothereplacementdoor.Placethedoorintotheopeningandattachthehingestothedoorpanel.Engagethelatch.
4 Speak Easy Door (Latch & Hinge) Replacement:4A 4B
4C
A.Useautilityknifetocutthesealantbetweentheexteriorglazingstopandtheglasstobereplaced.
B. Useautilityknifetocutthesealantbetweentheinteriorglazingstopandtheglasstobereplaced.
5 Speak Easy Fixed Insulated Glass Re-Glaze:
5A
5C 5CC.Useautilityknifetocutthesealantbetweentheglazingstopandpanel.
C.Toreplacelatchand/orhinges,removescrewstoremovelatchorhinges.Attachlatchorhingereplacementswiththescrews.
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D.Gentlypryuptheglazingstop,workingslowlyallthewayaroundthestop.Itmaybenecessarytorepeatcuttingsealantbetweenthestopandglass.
5 Speak Easy Fixed Insulated Glass Re-Glaze (continued):
5D 5D
5E
5F
5H
5I
E. Carefullyremovetheglassfromthepanel.
F. Removeanyandallnailsfromaroundtheglazingareaandfromthestopifreusingit.Cleanoffanyexcessoriginalsealantfromwheretheglasswasremoved.Ifreusingtheremovedinteriorstop,removeanyremainingsealant.
G.Testfitthereplacementglassintotheopeningandthestopontotheglasstodetermineglasssitelinesforlocatingforanyneededshims.
H.Applya1/8"-3/16"beadofexterior-gradesiliconesealantontheexteriorglazingstoparoundtheperimeteroftheglassopening.
I. Placetheglassinthepanel,presstheglassintothesealant.Shimasneeded.
Note: Ifusingbeveledglass,thebeveledsidemustfacetheexterior.
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J. Apply1/8"beadofsealantaroundtheperimeteroftheinteriorglasssurface.
5 Speak Easy Fixed Insulated Glass Re-Glaze (continued):
5J
5K
5L 5L
5N
K. Placeabeadofsiliconesealantonthelipoftheglassstop.
L. Installtheglassstopandattachwith3/4"finishingnails.
M.Fillnailholeswithmatchingwoodputtyandfinishasneededperfinishmanufacturer’sinstructions
N.Ifthepanelwasremoved;Re-installthepanel:alignthehingeknucklesandinsertthehingepins.
