CIM Implementation in Atlas Honda

•A joint venture between the Atlas Group and Honda Motor Co., Japan

•Emerging as a global competitive centre of production & exports

•Produce 500K motorcycles per annum

CIM Implementation in Atlas CIM Implementation in Atlas Honda LimitedHonda Limited

•Fulfilling its ISO 9002 & ESH (ISO 14001) requirements

•Fulfill its corporate citizen responsibilities by providing green products

•Two plants are located in Sheikhupura and Karachi•Karachi Plant•Sheikhupura Plant•Market Shares•Customers•Products

Products

• CD 70

• CD100

• CG125

• CG125D

DEPARTMENTS

Production

Planning

& Control

Manufact-

Assembly

Engine

Casting

PlantStores

PRODUCTION PLANNING & CONTROL

Casting Plant

•The casting plant is divided into three shops:•Low pressure die casting•High pressure die casting•Gravity die casting

Low Pressure Die Casting

High Pressure Die Casting

Gravity Die Casting

Engine Plant

•The engine plant is divided into following portions:•Gear Manufacturing Shop•Camshaft Machining Shop•Cylinder Head Machining Shop•Crankshaft Machining Shop•Crankcase Machining Shop

Gear Manufacturing Shop

Camshaft Machining Shop

Cylinder Head Machining Shop

Crankshaft Machining Shop

Crankcase Machining Shop

ManufacturingManufacturing PlantPlant Manufacturing department is further

divided into two shops: Fuel tank welding shop Fuel tank paint shop

Fuel Tank Welding Shop In this shop, fuel tanks of all the 4

models are manufactured here

Fuel Tank Paint ShopFuel Tank Paint Shop

500K Assembly Plant

This has been divided into following shops: Frame welding Shop ED Paint Shop: Engine Assembly Shop Frame assembly shop

Frame Welding Shop Frame Welding Shop

Loading. De-greasing:

Rinsing Phosphating

Rinsing with RO.

ED painting Baking Finished parts

Electro Deposition (Ed) Painting

Engine & Frame AssemblyEngine & Frame Assembly

CIM ImplementationCIM Implementation• In Atlas Honda CIM is implemented to

much extent & according to the needs of the organization

• Honda has integrated data and processes from major areas of an organization and unified it for easy access and work flow using ERP software.

• Integration has been accomplished by creating one single database that employs multiple software modules

Departments Which Are Integrated Through Networking Are:

HR&ADMIN, PRODUCTION SHOPS , LOGISTICS, MARKETING, MAINTENANCE, FINANCE, PPC, QUALITY, STORES AND VENDOR PRECUREMENT

IT InfrastructureIT Infrastructure

• Local Area Network (LAN) and Wide area network(WAN).

• 10/100 Mbps Ethernet switched technology for data transmission connected with both optic fiber and Cat6 cables, along with fiber optic modules.

• Cisco routers• Mix of switches from three vendors: Cisco,

LinkSys and 3Com• For non-critical applications,3Com switches. • Company uses an IBM RS 6000 server for

running SAP application• For Lotus Notes applications the company has opted for IBM’s servers• For WAN, Cisco Router are connected through wireless connection.

IBM Lotus Notes

•The company messaging set up evolved around Lotus Notes

•Lotus Notes is application developed and sold by IBM Software Group. IBM describes the software as an "integrated desktop client option for accessing business e-mail, calendars and applications on IBM server

ERP Implemented

•Honda has achieved integration by an ERP

•ERP software used by Atlas Honda is SAP

• Siemens Information Systems limited (SISL) is the implementation partner

SAP & Modules Used

• MySAP ERP is the package of SIEMENS implemented in Atlas Honda

• SAP like any ERP system typically has modular hardware and software units and "services" that communicate on a local area network

• SAP meaning: In English “Systems, Applications and

Products in Data Processing”

Modules:• PP Production and planning Manages production process, including

Capacity planning, Master production scheduling, Material requirements planning

• SD Sales and Distribution The SAP sales and distribution is part of

the logistics module that support customer, starting from quotations, sales order and all the way towards billing the customer

• CO Controlling The SAP CO (Controlling) Module

provides supporting information to Management for the purpose of planning, reporting, as well as monitoring the operations of their business

• FI Financial The SAP FI Module has the capability of

meeting all the accounting and financial needs of an organization

• QM Quality Management SAP QM Module - and QM stands for

Quality Management in this SAP module – improves the quality of goods, including, Planning, Execution, Inspections, Certificates.

MM Material Management One of the most important SAP Modules

where MM is Materials Management - underpins the supply chain, including Requisitions , Purchase orders , Goods receipts , Accounts payable, Inventory management, BOM’s , Master raw materials, finished goods

• Though, each department can access database & modules but only to the extent it has been allowed

• Data base is updated by each concerned department & every one can simply see that to get the required information

• Shops can’t start production until job order is issued to them by PPC through SAP

• At the start of month MRP is run & whole month schedule of parts needed is generated

• vendor procurement generate vendor delivery schedule at the start of each month

Some Other Elements Of CIMSome Other Elements Of CIM

• NC & CNC machines• TQM philosophy -Kaizen (continuous improvement) - Zero defect

• Atlas Honda should have strong backup facilities. The company should install an extra server as a backup. For this IBM Trivoli solution is a v.good option

• The advantage will be obtained that Even if a LAN or a switch fails it should just take 10 minutes to switch to another LAN or switch

RecommendationRecommendation

CIM Implementation in Atlas Honda

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