By ClearWater Tech, LLC Not Just for Bottled Water Any More! O3O3 O3O3.

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Transcript of By ClearWater Tech, LLC Not Just for Bottled Water Any More! O3O3 O3O3.

By ClearWater Tech, LLC

Not Just for Bottled Water Any More!

O3O3

Is There Anything Beer

and Wine Producers Can

Agree On?

O3

O3

Shared Problems

• Off Flavors

• Off Odors

• Aborted Fermentation

• Cleaning Problems

• Equipment Degradation

O3

Traditional Sanitizers

Chlorine Dioxide• Pitting in Stainless Steel

• Off Flavor

• Chemical Handling Safety

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Traditional Sanitizers

Paracetic Acid• Inconsistent Sanitation

- Off-gas H2O2 when lines depressurized

• Reduced Product Shelf Life

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Traditional Sanitizers

Iodophore (Iodine+Surfactants)

• Fermentation Tank Pitting

• Soft Rubber Degradation

• Changes in Product Flavor

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Shared Ozone SolutionBrewery/Winery-Wide Sterile Rinse System

• Barrel Washing• Surface Sanitation• Washdown• Bottle Rinsing• Clean-in-Place• Transfer Lines• Mold Control• Water Treatment• Waste Water Treatment

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Typical Fixed O3 System

CWT CD4000HO 45 grams per hour @ 6%

2 Sequal Workhorse 15C oxygen generators

• 30 SCFH total/90% purity

Signet ORP controller• Maintain 1,000 mV ORP• 4-20 mA signal controlling ozone

output

Rosemount dissolved O3 monitor

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Typical System Parameters

• Incoming municipal water– Typical pH of 7-8– Chlorine residual 0.08 to 0.5 ppm

• 0.5 ppm O3 residual (1,000mV ORP) in storage tank

• Applied dosage rate of about 3.3 ppm– Water entering the storage tank is

maintained at a 1.0 ppm residual level

Injector

Pl

Pl

Muni Water40 gpm

Off-gas

Reaction Vessel

ORP Probe

O3Probe

2” inlet

3” outlet10,000 gallon storage tank

60 gpm

Ozone Generat

or

Recirculation

60 gpm

Pl

To Plant Wide C.I.P. System

& Fragment Flush

125 gpm

20 gpm

To Bottle Rinser25 gpm

Pl

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O3 Recirculating Ozone System

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Results

• Maintain ≥ 3 log reduction in mold, yeast and bacteria counts

• Consistent ORP and dissolved ozone readings

• Eliminated wear on fermentation tanks and other stainless steel parts

• Reduced chemical handling• Well water without microbes, residual flavor

or odor effects

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Successes

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Thank You!