By ClearWater Tech, LLC Not Just for Bottled Water Any More! O3O3 O3O3.
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Transcript of By ClearWater Tech, LLC Not Just for Bottled Water Any More! O3O3 O3O3.
By ClearWater Tech, LLC
Not Just for Bottled Water Any More!
O3O3
Is There Anything Beer
and Wine Producers Can
Agree On?
O3
O3
Shared Problems
• Off Flavors
• Off Odors
• Aborted Fermentation
• Cleaning Problems
• Equipment Degradation
O3
Traditional Sanitizers
Chlorine Dioxide• Pitting in Stainless Steel
• Off Flavor
• Chemical Handling Safety
O3
Traditional Sanitizers
Paracetic Acid• Inconsistent Sanitation
- Off-gas H2O2 when lines depressurized
• Reduced Product Shelf Life
O3
Traditional Sanitizers
Iodophore (Iodine+Surfactants)
• Fermentation Tank Pitting
• Soft Rubber Degradation
• Changes in Product Flavor
O3
Shared Ozone SolutionBrewery/Winery-Wide Sterile Rinse System
• Barrel Washing• Surface Sanitation• Washdown• Bottle Rinsing• Clean-in-Place• Transfer Lines• Mold Control• Water Treatment• Waste Water Treatment
O3
Typical Fixed O3 System
CWT CD4000HO 45 grams per hour @ 6%
2 Sequal Workhorse 15C oxygen generators
• 30 SCFH total/90% purity
Signet ORP controller• Maintain 1,000 mV ORP• 4-20 mA signal controlling ozone
output
Rosemount dissolved O3 monitor
O3
Typical System Parameters
• Incoming municipal water– Typical pH of 7-8– Chlorine residual 0.08 to 0.5 ppm
• 0.5 ppm O3 residual (1,000mV ORP) in storage tank
• Applied dosage rate of about 3.3 ppm– Water entering the storage tank is
maintained at a 1.0 ppm residual level
Injector
Pl
Pl
Muni Water40 gpm
Off-gas
Reaction Vessel
ORP Probe
O3Probe
2” inlet
3” outlet10,000 gallon storage tank
60 gpm
Ozone Generat
or
Recirculation
60 gpm
Pl
To Plant Wide C.I.P. System
& Fragment Flush
125 gpm
20 gpm
To Bottle Rinser25 gpm
Pl
O3
O3 Recirculating Ozone System
O3
Results
• Maintain ≥ 3 log reduction in mold, yeast and bacteria counts
• Consistent ORP and dissolved ozone readings
• Eliminated wear on fermentation tanks and other stainless steel parts
• Reduced chemical handling• Well water without microbes, residual flavor
or odor effects
O3
Successes
O3
Thank You!