Post on 22-Mar-2018
IC SeriesISO 5199/2858 process pumps
Goulds Pumps IC Series ISO 5199/2858 process pump
IC SeriesWorldwide Solutionsfor Process Pumpingand ControlsReducing Pump Life Cycle Costs
Goulds Pumps IC family of ISO chemical processpumps is designed in accordance with ISO 5199and ISO 2858, making it ideal for worldwide chem-ical or industrial process applications. The IC pumprange includes:
� 34 hydraulic sizes � flows up to 450 m3/h (1980 GPM)� heads up to 160m (514 Feet)� temperatures from -40°C to 280°C (-40°F
to 530°F)� pressures up to 25 Bar (360 PSI)
The IC series has leveraged over 150 years ofprocess pump experience to define a solutionwhich truly reduces your pumping Life CycleCost. Utilising a modular design, the IC pumpoffers broad hydraulic coverage while minimisingthe number of pump components for reducedmaintenance and inventory cost.
The IC series consists of multiple pump configura-tions which have been engineered by ITT hydraulicspecialists from Goulds Pumps, to meet both thepumping and environmental needs of customers inthe Process Industry. Included in the range is:
� IC - 16 Bar, mechanically sealed versionfor most process fluid pumping.
� ICP - 25 Bar, centerline mounted unit forhigh pressure applications.
� ICB - compact, close-coupled design foreconomical, space-saving service.
� ICM - magnetic drive, sealless arrangementfor the handling of hazardous or sensitiveliquids.
� ICV - vertically wet pit design for processand sump use.
ITT Goulds proven pump hydraulic designs utilizesprecision cast, enclosed impeller for maximum effi-ciency, low NPSH and reduced hydraulic loads. Inaddition, all mechanically sealed pumps have beenengineered with our patented Cyclone SealChamber, a feature proven to provide the optimumsealing environment for extended seal life, criticalin reducing Life Cycle Cost.
The IC series is available in a comprehensive rangeof materials which include ductile iron, 316Stainless Steel, Duplex Stainless Steel, Alloy 20,Hastelloy B and C, and Titanium.
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Installations worldwide
� A tapered bore design enhanced with two cast helical grooves removes suspended
solids away from mechanical seal components resulting in extended seal life.
� Increased radial clearance and increased volume improves cooling for extended seal life.
� Self-venting design eliminates vapor build up in the seal area.
� Patented design by ITT Industries, tested and proven to extend seal life.
Patented "Cyclone" Seal Chamber Eliminates Seal Failures
Goulds Mechanical Seal
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Large Capacity Bearing Frame Extends Pump Bearing Life
Goulds Pumps IC Series ISO 5199/2858 process pump
Available is a proprietary mechanical seal engineered for optimum performance when installed
in the cyclone seal chambers.
Our mechanical seals feature balanced seal faces installed in a stationary spring design that has
been integrated with the pump shaft sleeve. This arrangement both extends seal reliability and
reduces customer costs.
Benefits of our mechanical seal design include:
� Eliminates shaft sleeve fretting for extended seal life.
� Balanced design reduces face loading.
� Springs are located external to the pumpage which helps reduce seal clogging and corrosion.
� Unitized shaft sleeve and simplify installation and reduces spare parts.
Single conventional mechanicalseal.
Dual cartridge seal with pumping ring.
� Large capacity oil sump results in cooler, cleaner oil. Model IC ISO Chemical Pump has one of the largest oil sumps in its class!...keeps bearings cooler, extending service life
� Heavy-duty bearing sized for minimum L 10 bearing life of 17,500 hours.
� Rigid, stainless steel shaft resists corrosion while maintaining shaft deflections below 0,05mm.
� Double lip oil seals maintain clean oil sump.
The IC frame mounted, back pullout process pump combines effi-cient operation, unique features, and a modular design to create atechnologically superior pumping solution for global industrial serv-ices. The IC ISO Chemical Process Pump is designed in accordancewith ISO 5199\EN25199 and dimensionally complies with ISO2858\EN22858 and DIN 24256.
Design Features� Full ISO 5199\EN 25199 Compliance � Patented "Cyclone" Seal Chamber for Extended Seal Life � Heavy Duty Bearing Frame, with Large Oil Sump Extends
Bearing Life� Enclosed Impeller with Optional Wear Ring for
Renewable Efficiency � Optional PumpSmart PS200, PS10, PS20 for
Optimized Performance, Extended Reliability, and Power Savings
Ease of Maintenance� Modular Design For Maximum Interchangeability of components
between all individual Pump Sizes � Back Pull-Out Design Makes Maintenance Activities Safe
and Simple � Complies With ISO 2858\EN 22858 For Retrofit Capability
IC Pumps are used throughout industry including; Chemical Process,
Pharmaceutical, Petrochemical Industry, Food Technology, Paper &
Pulp, Water Treatment and General Industry.
Frame mounted, back pull out
The ICB close-coupled chemical process pump provides an
economical, space-saving design, which simplifies installation
and reduces costs. Precise alignment eliminates the multiple
craft installation costs.
No baseplate. No flexible coupling. Floor space utilisation is
maximised. Complies with ISO 2858.
Close-coupled, economical installation
Specifications� Capacities to 450 m3/h (1980 USgpm) at 2900 rpm &
400 m3/h (1760 USgpm) at 3500 rpm � Heads to 160 m (525 feet) at 2900 rpm & 210 m
(685 feet) at 3500 rpm � Temperature Range -40°C to 180°C (-40°F to 360°F)� Pressures to 16 Bar (235 PSIG), optionally 25 Bar
(360 PSIG), sizes 65-40-315 and 80-50-315:25 Bar (360)standard
� Materials - Ductile Iron (0.7043), Stainless Steel (1.4408),Duplex Stainless Steel (1.4517), Alloy 20 (1.4536), HastelloyB (2.4810), Hastelloy C (2.4811), Titanium (3.7031)
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Specifications � Capacities to 340 m3/h (1490 USgpm) � Heads to 160 m (525 feet) � Temperature Range -40°C to 140°C (-40°F to 280°F) � Pressures to 16 Bar (235 PSIG) � Materials - Ductile Iron (0.7043), Stainless Steel (1.4408),
Duplex Stainless Steel (1.4517)
Goulds Pumps IC Series ISO 5199/2858 process pump
The ICP is a heavy duty chemical process pump designed for
extreme temperatures (-40°C to 280°C) and pressures to 25
Bar. Centerline mounted casing controls thermal growth and
maintains pump alignment for extended seal life.
Complies with ISO 5199.
High Pressure and High Temperature
The ICV vertical chemical pump installs easily into open wet
pits or industrial tanks minimising start-up costs. Rugged
design and construction provide operational safety and
smooth, efficient operation. Life cycle enhancing features
include patented Cyclone seal cover, duplex stainless steel
sleeve bearings, high-stability column pipe, and high strength
shafting. Complies with ISO 2858 and 5199.
Vertical column, wet pit.
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Specifications � Capacities to 450 m3/h (1980 USgpm) � Heads to 150 m (492 feet) � Temperature Range -40°C to 280°C (-40°F to 535°F) � Pressures to 25 Bar (363 PSIG) � Materials - Carbon Steel (1.0619), Stainless Steel (1.4408),
Duplex Stainless Steel (1.4517), Hastelloy C (2.4811)
Goulds Pumps IC Series ISO 5199/2858 process pump
Specifications � Capacities to 450 m3/h (1980 USgpm) � Heads to 150 m (492 feet) � Temperature Range -40°C to 100°C (-40°F to 210°F) � Pressures to 16 Bar (230 PSIG) � Materials - Ductile Iron (0.7043), Stainless Steel (1.4408),
Duplex Stainless Steel (1.4517), Alloy 20 (1.4536),Hastelloy C (2.4811)
The ICM metallic magnetic drive process pump safely and
reliably handles difficult fluids such as corrosives, toxic, and ultra
pure liquids. Complies with ISO 2858, 5199, and 15783.
Simple is better. Especially when it comes to handling
corrosive, toxic or ultra pure fluids. Goulds Pumps innovative
ICM sealless, magnetically driven process pump combines
reliable performance with an effective, simple yet sturdy design.
Simple to service. A unique patented bearing cartridge assembly,
standard with the ICM, minimises the number of components by
eliminating metal tolerance rings and troublesome O-rings. It
also provides for simple assembly and installation without the
need for special tools or complicated measurements and settings.
Designed-in Reliability. The bearings are chemical and abrasion
resistant Silicon Carbide (SSiC) with proven SAFEGLIDE® PLUS
dry run protection available.
Magnetic drive, sealless…leak proof
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Specifications � Capacities to 340 m3/h (1490 USgpm) at 2900 rpm & 400 m3/h
(1760 USgpm) at 3500 rpm � Heads to 160 m (525 feet) at 2900 rpm & 210 m (685 feet)
at 3500 rpm � Temperature Range -40° C to 180° C (-40°F to 360°F),
optional as ICMP up to 280°C (530°F)
� Pressures to 16 Bar (235 PSIG), optionally 25 Bar (360 psi); sizes 65-40-315 nd 80-50-315: 25 Bar (360 psi) standard
� Materials - Ductile Iron (0.7043), Stainless Steel (1.4408),Duplex Stainless Steel (1.4517), Alloy 20 (1.4536), Hastelloy C (2.4811), Titanium (3.7031)
For maximum chemical resistance and safety, the ICM has a one piece, non-welded Hastelloy
C4 hermetically sealed containment can. The result - reliable, leak-free, zero emission operation.
Optional SAFEGLIDE® PLUS bearings have been proven to significantly outlast competitive
designs in dry-run situations. This gives operational personnel valuable time to react to
system upset overting a catastrophic failure.
Designed for Safety
Suction inducer
Goulds Pumps IC Series ISO 5199/2858 process pump
All sizes of the IC ISO chemical pump can be supplied with an optional suction inducer which can extend
the operating range of the pump by improving the inlet flow into the impeller resulting in reductions of
NPSHr. Inducers provide a more economical pumping solution as smaller. faster pumps can often be
used. In addition, inducers can help eliminate cavitations by intermittent process conditions.
Benefits of our Suction inducer design include:
� Reduced NPSHr by 35-50% - ideal for marginal NPSH applications.
� Eliminates pumping problems on services with entrained gas.
� No compromise to pump operating range.
It is estimated that 35% of the world's electrical consumption canbe traced to pumping systems. Within any chemical plant, pumpsare the heart of the process. Depending on the end product andsize of plant, there can be thousands of process pumps. Plantassessments uncover the tremendous opportunity that exists todramatically reduce operational costs through the use of intelli-gent flow systems.
Likewise, maintenance is another large part of operationalexpense. The original purchase price of a process pump is only5% of its total ownership cost. Typically, the life cycle cost (LCC)of the pump, including the related costs to install, operate, main-tain, and decommission, will be several times its initial purchaseprice.
In general, operational costs will account for approximately 30%of LCC. Maintenance is the largest piece of the pie at approxi-mately 41%.
Reducing LCC can be accomplished through integration of intelli-gent flow control systems that cut energy costs and increase sys-tem reliability, thereby slashing maintenance expense.
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Controlling Energy and Maintenance Costs…keys to reducing life cycle costs
PumpSmart® intelligent flow system significantly reduces life
cycle costs of process pumping. PumpSmart® is an advanced
technology system that works with any centrifugal pump
utilising a smart VFD controller and our proprietary control
software.
Features of PumpSmart®:� Reliability: TPP (Torque-Based Pump
Protection), PWM (Pump Wear Monitor)
Longer pump and seal life means reduced maintenance
and downtime.
� Control: PID, Multi Variable Setpoints
Improved pumping accuracy and repeatability means
better process control.
� Operating Cost
Variable speed cuts energy cost up to 70%.
� Flexibility
Multi-Pump Process Configuration
PumpSmart® may also eliminate the need for control valves,
flow meters, recirculation piping, reducing capital and installa-
tion costs.
PumpSmart® Significantly Lowers Life Cycle Costs
Goulds Pumps IC Series ISO 5199/2858 process pump
30%OPERATIONS
24%INSTALLATION
5%PURCHASE
41%MAINTENANCE
PumpSmart ® has been honoured with numerous prestigious industryawards including the IChemE AMEC Award for Engineering Excellence,Flow Control magazine’s Top 5 Innovative Products award, Processingmagazine's Breakthrough Product of the Year award, Plant Servicesmagazine's MRO Product of the Year, and Plant Engineering maga-zine's Product of the Year.
We offer the broadest range of processpumps available on the market. Pumps for severe corrosives, abrasives or contaminated media, for high temperatures or hazardous liquids,formedia with fibrous solids,for low orhigh flow rates. No matter what yourneed, we’ll find you the optimum, reliable solution.
Pick Your Perfect Process Pump
Egypt8 Ahmed El ShediakArd El GolfHeliopolisCairoEgyptt: +20 2 4143782f: +20 2 2912121e: sahar.ahmed@itt.com
Singapore 10 Jalan Kilang #06-01Singapore 159410t: + 65 62763693f: + 65 62763685e: ipgsin@itt.com
United KingdomMillwey Rise Industrial EstateAxminsterDevon EX13 5HUUnited Kingdomt: + 44 1297 630250f: + 44 1297 630256e: axminster.sales@itt.com
United States240 Fall StreetSeneca Falls, New York 13148USAt: + 01 315-568-2811f: + 01 315-568-2418e: gpsales@itt.com
ITT: www.ittfluidworld.comGoulds Pumps: www.gouldspumps.com
© 2007 Goulds Pumps, IncorporatedA subsidiary of ITT Corporation
Form No. BRIC-FAMILY 4/07
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