IC SeriesISO 5199/2858 process pumps

Goulds Pumps IC Series ISO 5199/2858 process pump

IC SeriesWorldwide Solutionsfor Process Pumpingand ControlsReducing Pump Life Cycle Costs

Goulds Pumps IC family of ISO chemical processpumps is designed in accordance with ISO 5199and ISO 2858, making it ideal for worldwide chem-ical or industrial process applications. The IC pumprange includes:

� 34 hydraulic sizes � flows up to 450 m3/h (1980 GPM)� heads up to 160m (514 Feet)� temperatures from -40°C to 280°C (-40°F

to 530°F)� pressures up to 25 Bar (360 PSI)

The IC series has leveraged over 150 years ofprocess pump experience to define a solutionwhich truly reduces your pumping Life CycleCost. Utilising a modular design, the IC pumpoffers broad hydraulic coverage while minimisingthe number of pump components for reducedmaintenance and inventory cost.

The IC series consists of multiple pump configura-tions which have been engineered by ITT hydraulicspecialists from Goulds Pumps, to meet both thepumping and environmental needs of customers inthe Process Industry. Included in the range is:

� IC - 16 Bar, mechanically sealed versionfor most process fluid pumping.

� ICP - 25 Bar, centerline mounted unit forhigh pressure applications.

� ICB - compact, close-coupled design foreconomical, space-saving service.

� ICM - magnetic drive, sealless arrangementfor the handling of hazardous or sensitiveliquids.

� ICV - vertically wet pit design for processand sump use.

ITT Goulds proven pump hydraulic designs utilizesprecision cast, enclosed impeller for maximum effi-ciency, low NPSH and reduced hydraulic loads. Inaddition, all mechanically sealed pumps have beenengineered with our patented Cyclone SealChamber, a feature proven to provide the optimumsealing environment for extended seal life, criticalin reducing Life Cycle Cost.

The IC series is available in a comprehensive rangeof materials which include ductile iron, 316Stainless Steel, Duplex Stainless Steel, Alloy 20,Hastelloy B and C, and Titanium.

2

Installations worldwide

� A tapered bore design enhanced with two cast helical grooves removes suspended

solids away from mechanical seal components resulting in extended seal life.

� Increased radial clearance and increased volume improves cooling for extended seal life.

� Self-venting design eliminates vapor build up in the seal area.

� Patented design by ITT Industries, tested and proven to extend seal life.

Patented "Cyclone" Seal Chamber Eliminates Seal Failures

Goulds Mechanical Seal

3

Large Capacity Bearing Frame Extends Pump Bearing Life

Goulds Pumps IC Series ISO 5199/2858 process pump

Available is a proprietary mechanical seal engineered for optimum performance when installed

in the cyclone seal chambers.

Our mechanical seals feature balanced seal faces installed in a stationary spring design that has

been integrated with the pump shaft sleeve. This arrangement both extends seal reliability and

reduces customer costs.

Benefits of our mechanical seal design include:

� Eliminates shaft sleeve fretting for extended seal life.

� Balanced design reduces face loading.

� Springs are located external to the pumpage which helps reduce seal clogging and corrosion.

� Unitized shaft sleeve and simplify installation and reduces spare parts.

Single conventional mechanicalseal.

Dual cartridge seal with pumping ring.

� Large capacity oil sump results in cooler, cleaner oil. Model IC ISO Chemical Pump has one of the largest oil sumps in its class!...keeps bearings cooler, extending service life

� Heavy-duty bearing sized for minimum L 10 bearing life of 17,500 hours.

� Rigid, stainless steel shaft resists corrosion while maintaining shaft deflections below 0,05mm.

� Double lip oil seals maintain clean oil sump.

The IC frame mounted, back pullout process pump combines effi-cient operation, unique features, and a modular design to create atechnologically superior pumping solution for global industrial serv-ices. The IC ISO Chemical Process Pump is designed in accordancewith ISO 5199\EN25199 and dimensionally complies with ISO2858\EN22858 and DIN 24256.

Design Features� Full ISO 5199\EN 25199 Compliance � Patented "Cyclone" Seal Chamber for Extended Seal Life � Heavy Duty Bearing Frame, with Large Oil Sump Extends

Bearing Life� Enclosed Impeller with Optional Wear Ring for

Renewable Efficiency � Optional PumpSmart PS200, PS10, PS20 for

Optimized Performance, Extended Reliability, and Power Savings

Ease of Maintenance� Modular Design For Maximum Interchangeability of components

between all individual Pump Sizes � Back Pull-Out Design Makes Maintenance Activities Safe

and Simple � Complies With ISO 2858\EN 22858 For Retrofit Capability

IC Pumps are used throughout industry including; Chemical Process,

Pharmaceutical, Petrochemical Industry, Food Technology, Paper &

Pulp, Water Treatment and General Industry.

Frame mounted, back pull out

The ICB close-coupled chemical process pump provides an

economical, space-saving design, which simplifies installation

and reduces costs. Precise alignment eliminates the multiple

craft installation costs.

No baseplate. No flexible coupling. Floor space utilisation is

maximised. Complies with ISO 2858.

Close-coupled, economical installation

Specifications� Capacities to 450 m3/h (1980 USgpm) at 2900 rpm &

400 m3/h (1760 USgpm) at 3500 rpm � Heads to 160 m (525 feet) at 2900 rpm & 210 m

(685 feet) at 3500 rpm � Temperature Range -40°C to 180°C (-40°F to 360°F)� Pressures to 16 Bar (235 PSIG), optionally 25 Bar

(360 PSIG), sizes 65-40-315 and 80-50-315:25 Bar (360)standard

� Materials - Ductile Iron (0.7043), Stainless Steel (1.4408),Duplex Stainless Steel (1.4517), Alloy 20 (1.4536), HastelloyB (2.4810), Hastelloy C (2.4811), Titanium (3.7031)

4

Specifications � Capacities to 340 m3/h (1490 USgpm) � Heads to 160 m (525 feet) � Temperature Range -40°C to 140°C (-40°F to 280°F) � Pressures to 16 Bar (235 PSIG) � Materials - Ductile Iron (0.7043), Stainless Steel (1.4408),

Duplex Stainless Steel (1.4517)

Goulds Pumps IC Series ISO 5199/2858 process pump

The ICP is a heavy duty chemical process pump designed for

extreme temperatures (-40°C to 280°C) and pressures to 25

Bar. Centerline mounted casing controls thermal growth and

maintains pump alignment for extended seal life.

Complies with ISO 5199.

High Pressure and High Temperature

The ICV vertical chemical pump installs easily into open wet

pits or industrial tanks minimising start-up costs. Rugged

design and construction provide operational safety and

smooth, efficient operation. Life cycle enhancing features

include patented Cyclone seal cover, duplex stainless steel

sleeve bearings, high-stability column pipe, and high strength

shafting. Complies with ISO 2858 and 5199.

Vertical column, wet pit.

5

Specifications � Capacities to 450 m3/h (1980 USgpm) � Heads to 150 m (492 feet) � Temperature Range -40°C to 280°C (-40°F to 535°F) � Pressures to 25 Bar (363 PSIG) � Materials - Carbon Steel (1.0619), Stainless Steel (1.4408),

Duplex Stainless Steel (1.4517), Hastelloy C (2.4811)

Goulds Pumps IC Series ISO 5199/2858 process pump

Specifications � Capacities to 450 m3/h (1980 USgpm) � Heads to 150 m (492 feet) � Temperature Range -40°C to 100°C (-40°F to 210°F) � Pressures to 16 Bar (230 PSIG) � Materials - Ductile Iron (0.7043), Stainless Steel (1.4408),

Duplex Stainless Steel (1.4517), Alloy 20 (1.4536),Hastelloy C (2.4811)

The ICM metallic magnetic drive process pump safely and

reliably handles difficult fluids such as corrosives, toxic, and ultra

pure liquids. Complies with ISO 2858, 5199, and 15783.

Simple is better. Especially when it comes to handling

corrosive, toxic or ultra pure fluids. Goulds Pumps innovative

ICM sealless, magnetically driven process pump combines

reliable performance with an effective, simple yet sturdy design.

Simple to service. A unique patented bearing cartridge assembly,

standard with the ICM, minimises the number of components by

eliminating metal tolerance rings and troublesome O-rings. It

also provides for simple assembly and installation without the

need for special tools or complicated measurements and settings.

Designed-in Reliability. The bearings are chemical and abrasion

resistant Silicon Carbide (SSiC) with proven SAFEGLIDE® PLUS

dry run protection available.

Magnetic drive, sealless…leak proof

6

Specifications � Capacities to 340 m3/h (1490 USgpm) at 2900 rpm & 400 m3/h

(1760 USgpm) at 3500 rpm � Heads to 160 m (525 feet) at 2900 rpm & 210 m (685 feet)

at 3500 rpm � Temperature Range -40° C to 180° C (-40°F to 360°F),

optional as ICMP up to 280°C (530°F)

� Pressures to 16 Bar (235 PSIG), optionally 25 Bar (360 psi); sizes 65-40-315 nd 80-50-315: 25 Bar (360 psi) standard

� Materials - Ductile Iron (0.7043), Stainless Steel (1.4408),Duplex Stainless Steel (1.4517), Alloy 20 (1.4536), Hastelloy C (2.4811), Titanium (3.7031)

For maximum chemical resistance and safety, the ICM has a one piece, non-welded Hastelloy

C4 hermetically sealed containment can. The result - reliable, leak-free, zero emission operation.

Optional SAFEGLIDE® PLUS bearings have been proven to significantly outlast competitive

designs in dry-run situations. This gives operational personnel valuable time to react to

system upset overting a catastrophic failure.

Designed for Safety

Suction inducer

Goulds Pumps IC Series ISO 5199/2858 process pump

All sizes of the IC ISO chemical pump can be supplied with an optional suction inducer which can extend

the operating range of the pump by improving the inlet flow into the impeller resulting in reductions of

NPSHr. Inducers provide a more economical pumping solution as smaller. faster pumps can often be

used. In addition, inducers can help eliminate cavitations by intermittent process conditions.

Benefits of our Suction inducer design include:

� Reduced NPSHr by 35-50% - ideal for marginal NPSH applications.

� Eliminates pumping problems on services with entrained gas.

� No compromise to pump operating range.

It is estimated that 35% of the world's electrical consumption canbe traced to pumping systems. Within any chemical plant, pumpsare the heart of the process. Depending on the end product andsize of plant, there can be thousands of process pumps. Plantassessments uncover the tremendous opportunity that exists todramatically reduce operational costs through the use of intelli-gent flow systems.

Likewise, maintenance is another large part of operationalexpense. The original purchase price of a process pump is only5% of its total ownership cost. Typically, the life cycle cost (LCC)of the pump, including the related costs to install, operate, main-tain, and decommission, will be several times its initial purchaseprice.

In general, operational costs will account for approximately 30%of LCC. Maintenance is the largest piece of the pie at approxi-mately 41%.

Reducing LCC can be accomplished through integration of intelli-gent flow control systems that cut energy costs and increase sys-tem reliability, thereby slashing maintenance expense.

7

Controlling Energy and Maintenance Costs…keys to reducing life cycle costs

PumpSmart® intelligent flow system significantly reduces life

cycle costs of process pumping. PumpSmart® is an advanced

technology system that works with any centrifugal pump

utilising a smart VFD controller and our proprietary control

software.

Features of PumpSmart®:� Reliability: TPP (Torque-Based Pump

Protection), PWM (Pump Wear Monitor)

Longer pump and seal life means reduced maintenance

and downtime.

� Control: PID, Multi Variable Setpoints

Improved pumping accuracy and repeatability means

better process control.

� Operating Cost

Variable speed cuts energy cost up to 70%.

� Flexibility

Multi-Pump Process Configuration

PumpSmart® may also eliminate the need for control valves,

flow meters, recirculation piping, reducing capital and installa-

tion costs.

PumpSmart® Significantly Lowers Life Cycle Costs

Goulds Pumps IC Series ISO 5199/2858 process pump

30%OPERATIONS

24%INSTALLATION

5%PURCHASE

41%MAINTENANCE

PumpSmart ® has been honoured with numerous prestigious industryawards including the IChemE AMEC Award for Engineering Excellence,Flow Control magazine’s Top 5 Innovative Products award, Processingmagazine's Breakthrough Product of the Year award, Plant Servicesmagazine's MRO Product of the Year, and Plant Engineering maga-zine's Product of the Year.

We offer the broadest range of processpumps available on the market. Pumps for severe corrosives, abrasives or contaminated media, for high temperatures or hazardous liquids,formedia with fibrous solids,for low orhigh flow rates. No matter what yourneed, we’ll find you the optimum, reliable solution.

Pick Your Perfect Process Pump

Egypt8 Ahmed El ShediakArd El GolfHeliopolisCairoEgyptt: +20 2 4143782f: +20 2 2912121e: sahar.ahmed@itt.com

Singapore 10 Jalan Kilang #06-01Singapore 159410t: + 65 62763693f: + 65 62763685e: ipgsin@itt.com

United KingdomMillwey Rise Industrial EstateAxminsterDevon EX13 5HUUnited Kingdomt: + 44 1297 630250f: + 44 1297 630256e: axminster.sales@itt.com

United States240 Fall StreetSeneca Falls, New York 13148USAt: + 01 315-568-2811f: + 01 315-568-2418e: gpsales@itt.com

ITT: www.ittfluidworld.comGoulds Pumps: www.gouldspumps.com

© 2007 Goulds Pumps, IncorporatedA subsidiary of ITT Corporation

Form No. BRIC-FAMILY 4/07

Gou

lds

Pum

ps a

dopt

s a

polic

y of

con

tinui

ng d

evel

opm

ent

and

ther

efor

e re

serv

e th

e rig

ht t

o up

date

any

spe

cific

atio

n. D

esig

ned

and

prod

uced

by

Gou

lds

Pum

ps.

Middle EastEuropeAsia Pacific

Americas